Shini STM-W Operation Instruction Manual Download

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6.6.6 Half-yearly Checking

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Check damaged pipes

Check and clean Y type strainer

Clean solenoid valve

/ /

Maintenance and Repair

Summary of Contents for STM-W

Page 1: ...Water Heaters STM W Operation Instruction Model STM 910W ...

Page 2: ......

Page 3: ...Contents 1 General Description Contents 6 Maintenance and Repair 5 Trouble shooting 4 Application and Operation 3 Installation and Debugging 2 Structure Characteristics and Working Principle ...

Page 4: ...in Features 1 P I D multi stage temperature control system can maintain a mould temperature with accuracy of 2 Adopt high efficiency high temperature pump with great pressure and stable performance 3 Multiple safety devices can automatically detect abnormal performance and indicate this via visible alarm 4 Compact design easy to operate and maintain 5 Inner parts made from stainless steel to ensur...

Page 5: ...rs contain instructions for the daily operator Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine We shall not be liable for any damage caused by unauthorized change of the machine Our company provides excellent after sales service Should you have any problem during using the machine please contact the company or the local vendor Head...

Page 6: ...formance curve p Pressure Bar 5 4 3 2 1 0 0 5 10 15 20 25 30 35 Flow rate L min 1 2 Technical Specifications 350 General Description 1 2 2 STM 607W 607WR 35 Pipe heater 6 kW Pump power 0 55 kW Max pump flow 27 L min Max pump pressure 3 8 Bar Cooling method direct Mould coupling 3 8 Optional 2 2 Max temperature 120 Specifications Pum performance curve p Pressure Bar 5 4 3 2 1 0 0 5 10 15 20 25 30 F...

Page 7: ...s Outer dimensions Pum performance curve p Pipe heater 6 kW 2 Pump power 0 55 kW 2 Max pump flow 27L min 2 Max pump pressure 3 8 Bar Cooling method direct Mould coupling 3 8 Optional 4 2 Max temperature 120 655 Pressure Bar 5 4 3 2 1 0 0 5 10 15 20 25 30 35 Flow rate L min ...

Page 8: ...rature 120 655 1 2 4 STM 910W 910WR Pressure Bar 5 4 3 2 1 0 0 10 20 30 40 50 60 70 Flow rate L min General Description 1 2 5 STM 910W D Specifications Pum performance curve p Pipe heater 9 kW 2 Pump power 0 75 kW 2 Max pump flow 42 L min 2 Max pump pressure 5 0 Bar Cooling method direct Mould coupling 3 8 Optional 4 2 Max temperature 120 Pressure Bar 5 4 3 2 1 0 0 10 20 30 40 50 60 70 Flow rate L...

Page 9: ...ions Outer dimensions Pum performance curve p Pipe heater 12 kW Pump power 1 5 kW Max pump flow 74 L min Max pump pressure 6 2 Bar Cooling method direct Mould coupling 3 8 Optional 4 2 Max temperature 120 740 Pressure Bar 10 8 6 4 2 0 0 20 40 60 80 100 120 140 Flow rate L min ...

Page 10: ... Outer dimensions 790 930 360 80 Pressure Bar 10 8 6 4 2 0 0 25 50 75 100 125 150 175 Flow rate L min 1 2 7 STM 2440W 2440WR General Description Pipe heater 36 kW Pump power 4 0 kW Max pump flow 200 L min Max pump pressure 8 0 Bar Cooling method direct Mould coupling Optional 1 1 2 Max temperature 120 1 2 8 STM 3650W 3650WR Specificatios Pum performance curve p Flow rate L min Pressure Bar ...

Page 11: ...30 132 170 170 8 0 10 2 8 0 8 0 2 4 7 4 17 7 3 8 5 STM 304W 3 8 1 1 3 8 2 2 3 8 4 2 350x320x680 635x280x740 655x510x740 1 1 2 870x360x930 980x415x930 40 55 95 695x340x815 120 655x510x740 105 655x280x740 60 3 8 2 2 3 8 4 2 3 8 4 2 140 150 Note 1 D stands for double stage stands for options 2 Automatic drain facility can be added for all models as optional feature Model denotes R 3 In order to maint...

Page 12: ...allation or relocation Components from our company can only be used for replacement Warning Do not touch the switch with wet objects or hands Do not use the machine before fully aware of its performance Be careful not to touch or hit the switch or sensor Please keep enough operation space and keep away obstacles To avoid producing statics clean the floor from oil or water to keep a dry environment...

Page 13: ...r is clean soft water without pollutants Low quality water brings limescales which may cause problems Low quality water may be the reasons for heater wire break worn pump leaf less flow rate that eventually affect temperature rising 2 If problems of drainage or bad temperature control are noted please clean solenoid valve and cooling water inlet and outlet 3 Do not move the unit when it is in oper...

Page 14: ...bottom suitable for quick positioning by fork lift 2 After unpacked castors equipped on the machine can be used for ease of movement 3 Do not rotate the machine and avoid collision with other objects during transportation to prevent improper functioning 4 The structure of the machine is well balanced although it should also be handled with care when lifting the machine for fear of falling down 5 T...

Page 15: ...tic disturbance at the operation area Rejected parts disposal When the equipment has run out its life time and can not be used any more unplug the power supply and dispose of it properly according to local code In case of fire Co dry powder fire extinguisher should be applied 2 Please abide by the safety guide when you operate the machine so as to prevent damage of the machine and personal injurie...

Page 16: ...ach set point The STM W series of standard water heaters are used to heat up the mould and maintain this temperature Besides they can also be used in other similar applications High temperature water from the mould is cooled by direct cooling and then sent to the pipe heaters via high pressure pump for heating to a constant temperature With our optimised design water can o reach a maximum of 120 C...

Page 17: ...o the set point value of EGO system will activate high temperature alarm and stop operation if the pressure of cooling water cannot reach to the set requirements pressure switch will send signal of water deficiency and system will activate low pressure alarm and stop operation When system needs vacuum drainage it will shut off the solenoid valve 1 and the solenoid valve 2 turn on solenoid valve 3 ...

Page 18: ...2 3 STM 304W Series Assembly Drawing Structure characteristics and working principle ...

Page 19: ...gauge 1 2 Teflon pipe connection 1 2 Teflon pipe connection Equipped with 1 4PT tooth in the middle 6 Flap gasket 6 Elastic washer M6 Nut Shock absorber M6 Inner hexagon screw Heating bucket mounting plate Heating bucket 3 8 Teflon pipe connection Copper connection1 Electric heating pipe shield Mini cover board of backboard planker Backboard Mini cover board of backboard D3403601 F1321000 T1214000...

Page 20: ...2 5 STM 607W 607WR 607W DAssembly Drawing Structure characteristics and working principle ...

Page 21: ...l headed screw Electric controlled ground plate Operation panel Electric mounting cabinet Side plate Backboard of electric mounting cabinet and truckle mountingplate 8 22 Flap gasket 8 Elastic washer M8 20 Compound steel inner hexagon screw Clipboard Heating bucket splint Beam Pressure gauge splint Cover board Heating pipe 120 120 6kw 10 25 Flap gasket Electric heating pipe shield M10 25 compound ...

Page 22: ...No Mini cover board of backboard planker D10 Elastic washer No 6 Suite of copper connection Electromagnetic valve Filtering valve Ground plate No 5 Suite of copper connection Rib reinforcement Water pump SPECK 2051 EGO mounting plate 2 Truckle Water pressure gauge Heating bucket M4 5 Thick headed screw Pressure switch Indicates latent wearing parts Indicates latent wearing partsand it s suggested ...

Page 23: ...2 7 STM 910W 910WR 910W D Assembly Drawing Structure characteristics and working principle ...

Page 24: ...TM 910W 910WR 910W D Parts List Name No Part No M6 15 lentil headed screw Electric controlled ground plate Operation panel Electric mounting cabinet Side plate Backboard of electric mounting Cabinet and truckle mountingplate 8 22 flap gasket 8 elastic washer M8 20 compound steel inner Hexagon screw Heating pipe 120 120 6kw 10 25 flap gasket Electric heating pipe shield M10 25 compound steel Inner ...

Page 25: ...910W D STM 910W WR L1309000 A3104000 L2201000 L1309000 A3104000 L2201000 Name No Part No 2 Truckle Water pressure gauge Indicates latent wearing parts Indicates latent wearing partsand it s suggested toback them up Structure characteristics and working principle ...

Page 26: ...2 9 STM 1220W 1220WR 2440W 2440WR 3650W 3650WR Assembly Drawing Structure characteristics and working principle ...

Page 27: ...ate Control box Electrical components board Middle plate EGO Right beam Right side plate Pump Bottom plate Castor Heating tank Pipe heater flange Pipe heater cover Rear plate Water flow distributor Ball valve Control box rear plate T3102001 T3204000 T2207005 T2211000 T3106000 M3301221 L2201000 T3110011 C1100003 E4128000 Solenoid valve Rear cover Plastic handle Metal joint Y type strainer Thermocou...

Page 28: ...ts board Middle plate EGO Right beam Right side plate Pump Bottom plate Castor Heating tank Pipe heater flange Pipe heater cover Rear plate Water flow distributor Control box rear plate T2201000 Ball valve E4128000 T2207005 T2211000 T1124309 M3324300 T1124303 L2201000 T3108001 T1160733 T3204000 T1124311 T1106724 T3107000 T1124034 T3110011 C1100003 Solenoid valve Rear cover Plastic handle Metal joi...

Page 29: ...witch Door plate Control box Electrical components board Middle plate EGO Right beam Right side plate Pump Bottom plate Castor Heating tank Pipe heater flange Pipe heater cover Rear plate Water flow distributor Control box rear plate T2201000 Ball valve E4128000 T2207005 T2211000 T1124309 M3324300 T1124303 L2201000 T3108001 T1160733 T3204000 T1124311 T1106724 T3107000 T1124034 T3110011 C1100003 So...

Page 30: ...2 3 4 5 6 7 8 9 10 2 13 Pump 1 Pump body 2 Sleeve 3 O shape ring 4 Key 5 Pump cover 6 Socket cap screw 7 Neck ring 8 Mechanical seal 9 Rotary ring 10 Motor Structure characteristics and working principle ...

Page 31: ...30V 400V T 2 B7 X1 X1 X1 2 B3 2 B4 2 B4 2 B3 3 6 4 2 1 3 5 6 5 4 3 2 1 Pump K2 Heater 3 0kW IN 7 87A 0 25kW IN 0 88A 0 97A SET 16A Q1 13A Q2 8 75A PE EH1 U2 V2 W2 5 6 4 3 1 2 PE 3 M1 W1 V1 U1 K1 F1 5 6 4 3 2 1 2 C0 2 2 A0 PE L3 L2 L1 L11 L12 L13 PE 2 5mm 2 0 75mm 2 1 5mm 2 2 5mm 2 PE 2 B5 Structure characteristics and working principle ...

Page 32: ... 96 OUT1 A2 13 14 A1 A2 A1 1 2 3 4 5 6 13 14 6 5 4 3 2 1 K1 2 1 5 4 S2 8 6 X2 X2 Temperature Controller Timer Solenoid Valve Heater Pump K2 K3 K4 2 K4 K4 K3 1 B4 2 B4 7 8 3 4 5 6 7 8 9 10 11 12 14 15 1 B6 FM1 Fan 1 2 5 4 S1 Excitation Break Away C1 C2 Q2 S3 2 C X2 X2 13 2 B5 11 12 Control Circuit Structure characteristics and working principle 29 ...

Page 33: ...Overheat Protector Connect Solenoid Valve Technical requirement 1 Directly introduce positive and negative poles of thermocouple to thermocouple input end in temperature controller instead of going through terminal strip 2 Directly introduce electric heater and pumping to output end of contactor instead of going through terminal strip Structure characteristics and working principle ...

Page 34: ...Electrical Components Layout A1 A2 SIEMENS 10E 3TB40 A1 A2 SIEMENS 10E 3TB40 OFF SIEMENS PC S1 O I S2 0 I X1 K3 Q1 K1 K2 A2 on up K4 Q2 F11 F1 T X2 Structure characteristics and working principle ...

Page 35: ... K3 X1 Fan 400VAC 690 V 32A 690 V 32A 230VAC 50 60Hz 0 1A L1403701 E5125002 E5125001 E5125002 Fuse Alternative switch Temperature controller Timer Overheat protector Solenoid valve Terminal board Terminal board Pump Pipe heater Specifications Name Part No Symbol Water pressure switch Yellow and green terminal strip NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Indicates latent wearing p...

Page 36: ...3 kW IN A kW IN A PE PE U2 V2 W2 1 3 2 4 6 1 3 5 2 4 6 1 3 5 2 4 6 1 3 5 2 4 6 K1 K2 STM 607W STM 910W 1 5 1 5 b mm 2 T 400V 230V F11 1 2 1 2 1 2 2 C1 3 2 A1 0 75mm 2 MODE SYMBOL L11 L12 L13 2 5 2 5 9 1 13 5 10 9 15 8 2 5 4 0 16 25 16 25 0 5 0 75 2 0 2 5 d Q3 A 1 3 5 2 4 6 13 2 C1 C2 L21 L22 L23 X1 X1 X1 X1 EH1 PUMP HEATER Structure characteristics and working principle ...

Page 37: ...1 K1 K3 K1 K2 K3 OUT1 OUT2 K4 X1 X1 Y1 K4 K3 F1 X1 X1 OUT G COM 4 3 2 1 0 75mm 2 L3 L2 L1 L23 A2 A1 A2 A1 7 2 5 8 2 1 97 98 C2 C1 2 P 6 8 96 95 14 13 2 1 2 1 4 5 2 1 5 4 13 6 7 9 10 3 4 6 5 P S4 12 14 15 5 4 CN3 11 Fan Pump Heater Controller Temperature Valve Solenoid Timer 3 2 1 B4 1 5 AC0 AC1 L22 L21 8 CN2 CN4 CN1 PC AA 01 Structure characteristics and working principle ...

Page 38: ... the positive and negative pole of the thermal couple directly with the input terminal of the temperature controller without going through the terminal board Connect the pump and heater with the output terminal of overload relay and contactor directly Connect with contro board ground wire Connect door plate ground wire Connect power supply ground wire Connect heater ground wire Connect pump ground...

Page 39: ...Electrical Components Layout F11 K5 A2 A2 A1 A2 A1 OFF PC S1 S2 K3 Q1 K1 K2 K4 Q2 F1 T X1 Structure characteristics and working principle ...

Page 40: ...uit breake Excitation break away Main switch Temperature controller Fuse box Fuse Control switch Circuit board Transformer Solenoid valve Contactors Overload relays Timer Motor Hydraulic switch Heater Overheat protector Fan Terminal board Terminal board Middle relay Specifications Name Part No NO Symbol Structure characteristics and working principle ...

Page 41: ...ox Fuse Control switch Circuit board Transformer Solenoid valve Contactors Overload relays Timer Motor Hydraulic switch Heater Overheat protector Fan Terminal board Terminal board Middle relay Terminal board Terminal board Indicates latent wearing parts Indicates latent wearing parts and it s suggested to back them up Structure characteristics and working principle ...

Page 42: ... i j k l m n o p q r STM 607W D STM 910W D f 21 8 31 6 6 10 32 32 50 2 0 2 5 1 5 1 5 0 5 0 75 1 8 2 3 2 5 2 5 6 9 9 1 13 5 2 5 2 5 6 9 9 1 13 5 2 0 2 5 1 5 1 5 0 5 0 75 1 8 2 3 63 MODE SYMBOL T 400V 230V 1 C1 C2 31 2 PE X1 PE X1 PE X1 PE X1 3 C1 3 0 75mm 2 2 3 A1 4 C1 4 A1 F11 1 2 3 4 C1 C2 1 3 5 2 4 6 Q2 A d 14 2 3 C6 4 C6 3 C6 4 C6 3 C6 4 C6 PE 1 3 5 2 4 6 L11 X1 PE L3 L2 L1 X1 X1 X1 L12 L13 b m...

Page 43: ...1 Middle Relay 3 2 2 B4 2 B4 X1 X1 P 1 5 A2 A1 K5 4 Middle Relay 2 1 4 5 K7 6 8 F1 8 96 95 7 K1 A2 A1 Pump1 2 1 5 4 K1 14 13 K6 OUT1 4 3 K6 5 6 OUT2 9 10 11 K3 A2 A1 Heater1 5 8 K7 12 2 1 X1 X1 Y1 Valve1 Solenoid K7 7 2 Timer1 K6 2 1 Controller1 Temperature F1 97 98 K5 13 15 16 5 6 0 75mm 2 CN3 CN1 PC1 AA 01 OUT G COM 3 2 1 AC1 AC0 4 L3 L2 L1 L13 L12 L11 CN2 CN4 S3 X1 X1 P 2 Q2 C2 C1 14 FM Fan ...

Page 44: ... 1 2 3 J4 Internal External 5 9 S6 S5 K11 30 2 B4 2 B4 3 2 2 1 4 5 K9 6 8 F2 20 96 95 19 K2 A2 A1 Pump2 2 1 5 4 K2 14 13 K8 OUT1 4 3 K8 5 6 OUT2 21 22 23 K4 A2 A1 Heater2 5 8 K9 24 2 1 X1 X1 Y2 Valve2 Solenoid 7 2 Timer2 K8 2 1 Controller2 Temperature F2 97 98 K5 12 8 25 27 28 17 18 OUT G COM 3 2 1 AC1 AC0 CN1 4 PC2 AA 01 0 75mm 2 L3 L2 L1 CN3 K9 L13 L12 L11 CN2 CN4 ...

Page 45: ...ical requirements 1 Connect the positive and negative pole of the thermal couple directly with the input terminal of the temperature controller without going through the terminal board 2 Connect the pump wires with the overload relay and contactor directly without going through the terminal board Connect with contro board 2 ground wire Connect door plate ground wire Connect with contro board 1 gro...

Page 46: ...ical Components Layout Structure characteristics and working principle O I I O O OFF PC1 Q1 S1 S2 K6 PC2 S5 S6 K8 up on up on A1 I I O A2 A1 A2 A1 A2 A1 A2 A2 A2 K1 K2 K3 K4 F1 F2 K7 K9 X1 Q2 F11 K5 K10 K11 T ...

Page 47: ...erload relays Temperature controller Fuse box Fuse Control switch Transformer Timer Circuit board Solenoid valve Motor Hydraulic switch Heater Overheat protector Fan Terminal board Terminal board Terminal board Terminal board Indicates latent wearing parts Indicates latent wearing parts and it s suggested to back them up Structure characteristics and working principle ...

Page 48: ...erload relays Temperature controller Fuse box Fuse Control switch Transformer Timer Circuit board Solenoid valve Motor Hydraulic switch Heater Overheat protector Fan Terminal board Terminal board Terminal board Terminal board Indicates latent wearing parts Indicates latent wearing parts and it s suggested to back them up Structure characteristics and working principle ...

Page 49: ...1 4 3 5 6 6 2 5 1 L13 L12 L11 4 3 PE PE L3 L2 L1 Q1 3 PE 400V 50Hz INPUT 10 9A 16A X1 X1 X1 1 K1 3 M1 6 4 2 5 3 1 3 5 6 4 2 PE W1 V1 U1 F1 SET 2 0A IN 1 8A 0 5kW Pump 6 5 3 4 1 2 K2 X1 C1 C2 1 3 5 2 4 6 Q2 16A 18 2 2 C1 2 0 75mm 2 3 2 A1 T 400V 230V F11 1 2 3 4 1 2 C6 2 C6 2 C6 2 5mm 2 2 5mm 2 1 2 F12 0V 0V L21 L22 L23 L31 L33 PE Heater ...

Page 50: ...1 OUT2 5 8 K4 6 8 K4 K1 Rimer Cool Solenoid Valve Temp Controller L11 L12 L13 Reversion Drain Drain Solenoid Valve 1 3 4 5 K1 K4 K2 A2 A1 K6 S1 K2 A2 A1 X1 X1 1 2 Y3 2NC 1NC S5 19 K1 3 22 96 F1 20 95 21 F1 98 97 Excitaion Break Away 18 X1 X1 P 2 S3 C2 C1 Q2 Turn Into Solenoid Valve Y2 X1 X1 2 1 9 0 75mm 2 FM1 Fan CN2 CN1 CN4 PC1 AA 01 1 2 3 J1 1 2 3 J2 NO ALM ALM 230V 115V 1 2 3 J4 Internal Extern...

Page 51: ...nd of contactor instead of going through terminal strip Connect with control board ground wire Connect door plate ground wire Connect power supply ground wire Connect heater ground wire Connect pump ground wire 1 2 PE P 2 1 5 P S3 S4 Y1 2 P 1 5 Overheat Protector Hydraulic 5 6 7 8 9 10 PE PE 19 20 K5 PE PE L1 L2 L3 PE PE 11 12 13 12 2 PE 18 3 16 15 PE X1 Thermocouple 1 2 PE Y2 3 4 PE 4 2 PE 1 2 PE...

Page 52: ...Electrical Components Layout Structure characteristics and working principle S5 Q1 K5 I 0 I O S2 S1 PC1 SIEMENS OFF A2 A1 up on F11 K4 Q2 T K1 K2 K3 K6 K7 F12 X1 F1 ...

Page 53: ...tions Name Part No Symbol Indicates latent wearing parts Indicates latent wearing parts and it s suggested to back them up YE11325300000 230VAC 230V 50 60Hz YE85005000000 YE03270700000 230V 50 60Hz 230V 50 60Hz YE10220600000 5P WH YE10210400100 4P WH 250V 5 4 A 230V 50 60Hz 230V 50 60Hz YE10200300000 3P 16A YE01162500000 1 6 2 5A YE40601600000 3P 16A YE40000900000 YE00301000000 YE00400100200 YE003...

Page 54: ...1 4 3 5 6 6 2 5 1 L13 L12 L11 4 3 PE PE L3 L2 L1 Q1 3 PE 400V 50Hz INPUT 15 8A 25A X1 X1 X1 1 K1 3 M1 6 4 2 5 3 1 3 5 6 4 2 PE W1 V1 U1 F1 SET 2 5A IN 2 3A 0 75kW Pump 6 5 3 4 1 2 K2 X1 C1 C2 1 3 5 2 4 6 Q2 20A 18 2 2 C1 2 0 75mm 2 3 2 A1 T 400V 230V F11 1 2 3 4 1 2 C6 2 C6 2 C6 4mm 2 2 5mm 2 1 2 F12 0V 0V L21 L22 L23 L31 L33 PE Heater ...

Page 55: ...9 5 4 5 1 CN3 L1 L2 L3 AC0 AC1 1 2 3 4 COM G OUT A1 A2 K3 A1 14 13 A2 1 2 Y1 1 2 2 7 K5 X1 X1 4 3 5 4 2 1 6 5 K5 K5 11 10 12 13 15 14 16 7 6 OUT1 OUT2 5 8 K4 6 8 K4 K1 L11 L12 L13 1 3 4 5 K1 K4 K2 A2 A1 K6 S1 K2 A2 A1 X1 X1 1 2 Y3 2NC 1NC S5 19 K1 3 22 96 F1 20 95 21 F1 98 97 18 X1 X1 P 2 S3 C2 C1 Q2 Y2 X1 X1 2 1 9 0 75mm 2 FM1 CN2 CN1 CN4 PC1 AA 01 1 2 3 J1 1 2 3 J2 NO ALM ALM 230V 115V 1 2 3 J4 ...

Page 56: ...nd of contactor instead of going through terminal strip Connect with control board ground wire Connect door plate ground wire Connect power supply ground wire Connect heater ground wire Connect pump ground wire Connect with transformer ground wire Overheat Protector Hydraulic Drain Solenoid Valve Turn Into Solenoid Valve Cool Solenoid Valve 1 2 PE P 2 1 5 P S3 S4 Y1 2 P 1 5 5 6 7 8 9 10 PE PE 19 2...

Page 57: ...Electrical Components Layout Structure characteristics and working principle S5 Q1 K5 I 0 I O S2 S1 PC1 SIEMENS OFF A2 A1 up on F11 K4 Q2 T K1 K2 K3 K6 K7 F12 X1 F1 ...

Page 58: ...rnative switch Terminal board Terminal board NO Specifications Name Part No Symbol Indicates latent wearing parts Indicates latent wearing parts and it s suggested to back them up G4102001 230VAC 230V 50 60Hz E2105000 E5202004 230V 50 60Hz 230V 50 60Hz E1305000 5P WH E1304000 4P WH 250V 5 4 A 230V 50 60Hz 230V 50 60Hz E1425000 3P 25A E1202320 2 3 2A E3121040 3P 20A E3121010 E1130100 E1140012 E1132...

Page 59: ...6 0mm 2 Q1 PE PE PE 1 5mm 2 2 5mm 2 2 5mm 2 M1 3 EH1 EH2 U1 V1 W1 U2 V2 W2 U3 V3 W3 IN A IN A PUMP Heater1 Heater2 K1 K2 K3 F1 SET 1 3 5 2 4 6 1 3 5 2 4 6 1 3 5 2 4 6 1 3 5 2 4 6 32A 1 5kW 4 7 6 0kW 9 1 IN A 6 0kW 9 1 4 9A Q2 A 32 2 15 INPUT 3 PE 400V 50Hz 22 9A T 400V 230V F11 1 2 1 2 1 Structure characteristics and working principle ...

Page 60: ...Fan Pump 96 95 S2 2 1 5 4 K4 K1 OUT1 14 13 9 4 3 8 10 K2 K3 A2 A1 7 2 2 1 X1 X1 K5 K4 7 2 2 1 K5 K4 5 6 K4 9 10 12 13 Y1 L23 L22 L21 0 75mm 2 Heater1 Valve Solenoid Heater2 Controller Temperature Timer F1 96 95 X1 X1 P S4 1 5 14 16 17 5 4 Q3 C2 C1 15 CN2 CN1 CN4 1 2 3 J1 1 2 3 J2 NO ALM ALM 230V115V 1 2 3 J4 Internal External PC AA 01 Structure characteristics and working principle ...

Page 61: ...pole of the thermal couple directly with the input terminal of the temperature controller without going through the terminal board 2 Connect the pump wires with the overload relay and contactor directly without going through the terminal board Connect with contro board ground wire Connect door plate ground wire Connect power supply ground wire Connect heater 2 ground wire Connect pump ground wire ...

Page 62: ...Electrical Components Layout F11 I I O O A2 A1 A2 A1 A2 Q1 PC S1 S2 K4 T K7 K5 X1 Q2 F1 K1 K2 K3 A1 A2 on up Structure characteristics and working principle ...

Page 63: ...emperature controller Fuse box Fuse Control switch Transformer Timer Middle relay Circuit board Solenoid valve Motor Hydraulic switch Heater Overheat protector Fan Terminal board Terminal board Terminal board Terminal board Indicates latent wearing parts Indicates latent wearing parts and it s suggested to back them up Structure characteristics and working principle ...

Page 64: ...2 20 STM 1220WR 400V Main Electrical Circuit IN 9A Heater1 Heater2 IN 9A PE L3 L2 L1 400V 50HZ INPUT 22 7A IN 4 7A Pump Structure characteristics and working principle ...

Page 65: ... Middle Relay Heater1 Pump Timer Cool Solenoid Valve Temperature Controller Reversion Drain Drain Solenoid Valve Excitation Break Away Turn Into Solenoid Valve Middle Relay Fan Structure characteristics and working principle ...

Page 66: ...lve Technical requirement 1 Directly introduce positive and negative poles of thermocouple to thermocouple input end in temperature controller instead of going through terminal strip 2 Directly introduce electric heater and pumping to output end of contactor instead of going through terminal strip Structure characteristics and working principle ...

Page 67: ...Electrical Components Layout Structure characteristics and working principle ...

Page 68: ...01 S4 230VAC 12A T3110010 S5 230VAC 50 60Hz 230VAC 50 60Hz Q3 E3121060 3P 25A E3121010 E1110150 E1119212 F11 2A E3205002 E3232002 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 E5116002 Specifications Name Part No NO Symbol Terminal board Main switch Fuse Contactor Contactor Overload relay Transformer Fuse Overheat protector Alternative switch Alternative switch Temperature cont...

Page 69: ...Hz E5116004 FM 230V 50 60Hz Heater Motor Terminal board Fan Specifications Name Part No NO Symbol Indicates latent wearing parts Indicates latent wearing parts and it s suggested to back them up Structure characteristics and working principle ...

Page 70: ...4 12kW W3 V3 U3 PE Heater 2 IN 18A EH2 2 1 4 3 5 6 6 2 5 1 L13 L12 L11 4 3 PE PE L3 L2 L1 Q1 3 PE 400V 50Hz INPUT 42 1A 63A X1 X1 X1 1 K1 3 M1 6 4 2 5 3 1 3 5 6 4 2 PE W1 V1 U1 F1 SET 6 4A IN 6 1A 2 8kW Pump 6 5 3 4 1 2 K2 X1 6 2 5 1 4 3 C1 C2 7 2 Q2 63A 2 C6 2 C6 2 C6 2 0 75mm T 400V 230V F11 1 1 2 3 4 2 16mm 2 1 5mm 2 4 0mm 2 4 0mm 3 2 2 A1 2 C1 ...

Page 71: ...ve Temper ature Controller Reversion Drain Drain Soleanoid Valve 1 3 4 5 K1 K5 K2 A2 A1 K7 S1 K2 A2 A1 X1 X1 1 2 Y3 22 21 S5 8 K1 3 11 12 K8 9 4 10 K8 5 9 Excitation Break Away 7 X1 X1 P 2 S3 C2 C1 Q2 Turn Into Solenoid Valve Y2 X1 X1 2 1 F1 6 97 98 A2 A1 K8 Middle Relay 2 15 FM Fan 2 0 75mm CN3 PC AA 01 OUT G COM 3 2 1 AC1 AC0 L3 L2 L1 4 CN2 CN1 CN4 1 2 3 J1 1 2 3 J2 NO ALM ALM 230V115V 1 2 3 J4 ...

Page 72: ...Connect with contro board ground wire Connect door plate ground wire Connect power supply ground wire Connect heater 2 ground wire Connect pump ground wire Connect heater 1 ground wire Structure characteristics and working principle 69 20 19 K6 Thermocouple 2 1 2 2 Y1 1 X1 18 3 PE PE Cool Solenoid Valve PE 2 1 PE Y2 Turn Into Solenoid Valve 2 S3 p 2 C Overheat Protector 3 p S4 Hydraulic 5 1 1 7 3 ...

Page 73: ...Layout Structure characteristics and working principle 70 A1 A2 SIEMENS 10E K4 K8 K7 S5 Q1 K6 I 0 I O F1 K3 K2 K1 Q2 T S2 S1 PC A2 10E SIEMENS A2 A1 SIEMENS OFF A1 A2 SIEMENS 10E 3TB40 A1 A2 SIEMENS 10E 3TB40 K5 on up F11 X1 ...

Page 74: ... Solenoid valve Contactors Overload relays Timer Hydraulic switch Overheat protector Terminal board Terminal board Terminal board Terminal board YE00300100000 YE00301000000 YE40636300000 YE40000900000 YE70040000300 YE41032200000 YE46002000100 YE85005000000 YE10220600000 YE80000100000 YE01050800000 YE86301000100 YE61250040000 YE61160000000 YE61253500000 YE61043500000 Middle relay YE03270700000 Auxi...

Page 75: ... 12kW W3 V3 U3 PE IN 18A Heater 2 EH2 2 1 4 3 5 6 6 2 5 1 L13 L12 L11 4 3 PE PE L3 L2 L1 Q1 3 PE 400V 50Hz INPUT 42 1A 63A X1 X1 X1 1 K1 3 M1 6 4 2 5 3 1 3 5 6 4 2 PE W1 V1 U1 F1 SET 6 4A IN 6 1A 2 8kW Pump 6 5 3 4 1 2 K2 X1 6 2 5 1 4 3 C1 C2 7 2 Q2 63A 2 C6 2 C6 2 C6 2 0 75mm T 400V 230V F11 1 1 2 3 4 2 16mm 2 1 5mm 2 4 0mm 2 4 0mm 3 2 2 A1 2 C1 ...

Page 76: ... 5 8 K5 6 8 K5 96 21 22 F1 95 1 3 4 5 K1 K5 K2 A2 A1 K7 S1 K2 A2 A1 X1 X1 1 2 Y3 22 21 S5 8 K1 3 11 12 K8 9 4 10 K8 5 9 7 X1 X1 P 2 S3 C2 C1 Q2 Y2 X1 X1 2 1 F1 6 97 98 A2 A1 K8 15 FM 2 0 75mm CN3 PC AA 01 OUT G COM 3 2 1 AC1 AC0 L3 L2 L1 4 CN2 CN1 CN4 1 2 3 J1 1 2 3 J2 NO ALM ALM 230V115V 1 2 3 J4 Internal External 14 13 K1 1 B3 1 B3 1 B2 1 B2 1 B2 L13 L12 L11 9 10 K6 ALM1 20 Drain Solenoid Valve ...

Page 77: ...enoid Valve Turn Into Solenoid Valve Cool Solenoid Valve Technical requirement 1 Directly introduce positive thermocouple to thermocouple input end in temperature controller instead of going through terminal strip 2 Directly introduce electric heater and pumping to output end of contactor instead of going through terminal strip Connect with contro board ground wire Connect door plate ground wire C...

Page 78: ...ical Components Layout Structure characteristics and working principle A1 A2 SIEMENS 10E K4 K8 K7 S5 Q1 K6 I 0 I O F1 K3 K2 K1 Q2 T S2 S1 PC A2 A1 A2 SIEMENS 10E 3TB40 A1 A2 SIEMENS 10E 3TB40 K5 on up F11 X1 ...

Page 79: ...000 YE40000900000 YE00301000000 YE00400100200 YE00300100000 YE00340000000 YE86301000100 YE85005000000 YE03270700000 YE01050800000 YE70040000300 YE41032200000 YE46002000100 YE10220600000 YE10210400000 YE11325300000 YE80000100000 YE61250040000 YE61253500000 YE61043500000 YE61160000000 Overheat protector Control switch Control switch Terminal board Solenoid valve PCB Push button Hydraulic switch Brea...

Page 80: ...ications Name Part No NO Symbol Indicates latent wearing parts Indicates latent wearing parts and it s suggested to back them up Structure characteristics and working principle Heater Motor Terminal board YE61163500000 Fan ...

Page 81: ...PE L3 L2 L1 3 PE 400V 50Hz INPUT 62 6A 2 A1 2 A1 2 A1 2 5mm 2 2 5mm 2 1 2 3 4 6 5 F1 K1 U1 V1 W1 M1 3 PE 2 1 3 4 6 5 W2 V2 U2 EH1 SET9 1A 4 0kW In 8 6A Pump 9KW In 13 5A Heater 1 K2 PE X1 X1 1 2 3 4 6 5 Q3 63A 15 2 T 400V 230V F11 1 2 1 2 1 2 3 C1 3 3 A1 0 75mm 2 L21 L22 L23 1 3 5 2 4 6 C1 C2 Structure characteristics and working principle ...

Page 82: ...ica ions Name Part No NO Symbol Indicates latent wearing parts Indicates latent wearing parts and it s suggested to back them up Structure characteristics and working principle Heater Motor Terminal board YE61163500000 Fan ...

Page 83: ...E PE L3 L2 L1 3 PE 400V 50Hz INPUT 62 6A 2 A1 2 A1 2 A1 2 5mm 2 2 5mm 2 1 2 3 6 5 F1 K1 U1 V1 W1 M1 3 PE 2 1 3 6 5 W2 V2 U2 EH1 SET9 1A 4 0kW In 8 6A Pump 9KW In 13 5A Heater 1 K2 PE X1 X1 1 2 3 6 5 Q3 63A 15 2 T 400V 230V F11 1 2 1 2 1 2 3 C1 3 3 A1 0 75mm 2 L21 L22 L23 1 3 5 2 6 C1 C2 Structure characteristics and working principle ...

Page 84: ...1 A8 1 A8 1 A8 2 5mm 2 W4 V4 U4 EH3 N 13 5A 9kW Heater 3 K4 5 6 4 3 2 1 PE 2 5mm 2 W5 V5 U5 EH4 IN 13 5A 9kW Heater 4 K5 5 6 4 3 2 1 PE X1 X1 L11 L12 L13 Structure characteristics and working principle ...

Page 85: ...ller Temperature K7 8 5 X1 X1 Y1 2 Valve Solenoid K7 7 2 Timer F1 98 97 17 16 14 5 4 X1 X1 5 S4 CN3 K4 A2 Heater3 OU 2 L23 L22 L21 K5 A2 A Heater4 0 75mm 2 U G OM 3 2 1 AC C0 L3 L2 L1 CN2 CN1 CN4 1 2 3 J1 1 2 3 J2 NO ALM ALM 230V 115V 1 2 3 J Internal External Excitation Break Away A A2 K9 Middle Realy 5 9 K9 7 8 K8 18 PC1 AA 01 ype 3 temp Set ing 5 Structure characteristics and working principle ...

Page 86: ...d wire Connect pump ground wire Technical requirements Connect the positive and negative pole of the thermal couple directly with the input terminal of the temperature controller without going through the terminal board Connect power wire L1 L2 L3 with input terminal of circuit breaker directly Connect the pump and heater with the output terminal of the contactor Connect all the ground wires with ...

Page 87: ...Electrical Components Layout off on I O S Q1 K5 PC1 Q1 I I K8 S2 S1 O O O K7 K4 T F1 K1 K2 K3 S S F11 Q2 K9 X1 Structure characteristics and working principle ...

Page 88: ...s Transformer Temperature controller Timer Middle relay Fuse box Fuse Control switch Circuit board Solenoid valve Pressure switch Overheat protector Terminal board Terminal board Motor Heater Fan Terminal board Indicates latent wearing parts Indicates latent wearing parts and it s suggested to back them up Structure characteristics and working principle ...

Page 89: ...2 24 STM 3650WR 400V Main Electrical Circuit 3 PE 400V 50HZ INPUT 62 6A In 8 6A Pump Heater 1 Structure characteristics and working principle ...

Page 90: ...IN 13 5A 9kW Heater 2 IN 13 5A 9kW Heater 3 IN 13 5A 9kW Heater 4 Structure characteristics and working principle ...

Page 91: ...Pump Heater1 Heater2 5 3 Relay Middle Controller Temperature Valve Solenoid Timer Heater3 Drain Reversion Solenold Drain Valve Middle Relay Middle Relay Turn Into Solenoid Valve Heater4 TYPE AA 01 Structure characteristics and working principle ...

Page 92: ...le input terminals on temperature controller instead of going through terminal board 2 Directly introduce heater and pump to output end of contactor instead of going through terminal board Pressure Switch Protector Overheat Thermocouple Valve Solenoid Solenold Drain Valve Valve Solenoid Structure characteristics and working principle ...

Page 93: ...Electrical Components Layout Structure characteristics and working principle ...

Page 94: ...70100 7 10A E1110160 230V 50 60Hz E3202007 E2105000 E5202004 E5204000 E2304002 T3108001 2A 230VAC 50 60Hz 230VAC 50 60Hz 250V 5 4 A 230VAC 50 60Hz 230VAC 50 60Hz F12 S1 K11 K7 K9 K10 S3 PC1 Y1 Y2 Y3 X1 M1 EH1 EH2 EH3 EH4 E1110260 230V 50 60Hz K1 K8 K2 K3 K4 K5 F1 E3119001 80A Q1 M 02 230VAC 50 60Hz K6 T3110010 AC 220V 12A S4 E5125001 E5125002 T 500mA E3305001 E3121009 E3115000 3P 20A E1119212 F11 ...

Page 95: ...1 V1 W1 M1 3 kW IN A kW IN A PE U2 V2 W2 2 6 1 3 5 2 6 3 5 2 6 1 3 5 2 6 K1 K2 STM 607W STM 910W 1 5 1 5 L11 L12 L13 4 0 6 0 15 6 23 4 18 4 27 3 4 0 6 0 25 32 25 32 0 5 0 75 3 0 4 3 d Q2 A 1 3 5 2 6 13 2 C1 C2 L21 L22 L23 X1 X1 X1 X1 EH1 PUMP HEATER b mm 2 X1 PE X1 1 2 3 2 C6 2 C6 2 C6 F11 1 3 5 STM 1220W 12 8 5 1 5 10 0 31 2 39 7 10 0 63 63 1 5 8 9 Structure characteristics and working principle ...

Page 96: ... L2 L1 A2 A1 A2 A1 7 2 5 8 2 1 97 98 C2 C1 2 P 6 8 96 95 1 13 2 1 2 1 5 2 1 5 13 6 7 9 10 3 6 5 P S4 12 14 15 5 4 CN3 PC AA 01 11 Fan Pump Heater Temperature Controller Solenoid Valve Timer 3 2 1 B4 5 AC0 AC1 8 CN2 CN4 CN1 S2 16 K5 8 12 L13 L12 L11 1 B3 1 B3 1 B3 1 2 3 J1 1 2 3 J2 NO ALM ALM 230V115V 1 2 3 J Internal External Structure characteristics and working principle ...

Page 97: ...to output end of contactor instead of going through terminal board 19 20 K3 1 2 3 4 5 6 7 8 9 1 2 PE P 2 1 5 PE P S3 S4 Y1 2 P 1 3 5 11 2 PE 4 13 14 15 PE L1 L2 L3 PE Valve Solenoid Overheat Protector Switch Hydraulic PE PE PE X1 PE PE PE PE Thermocouple Connect with contro board ground wire Connect door plate ground wire Connect power supply ground wire Connect pump ground wire Connect heater gro...

Page 98: ...Electrical Components Layout K5 A2 A2 A A2 A PC S1 S2 K3 Q1 K1 K2 K4 Q2 F1 X1 F11 Structure characteristics and working principle ...

Page 99: ...4 Middle relay E5104004 E5104001 Terminal board Terminal board X1 EH1 M1 Y1 PC S3 K4 K3 S1 S2 T3110010 E5204000 230VAC 50 60Hz 230VAC 50 60Hz AC 230V 12A 250V 5 4 A S4 4P WH 230VAC 50 60Hz E1304000 E2105000 230VAC 50 60Hz FM E5125002 E5125001 230V 50 60Hz 0 5kW 230V 50 60Hz 230V 50 60Hz E2208004 E2304002 2 5 4A F1 K2 K1 230V 50 60Hz 230V 50 60Hz E1130100 E1133000 E1225041 Q1 Q2 25A E1425000 25A E3...

Page 100: ... Middle relay E5125002 E5125001 Terminal board Terminal board X1 EH1 M1 Y1 PC S3 K4 K3 S1 S2 T3110010 E5204000 230VAC 50 60Hz 230VAC 50 60Hz AC 230V 12A 250V 5 4 A S4 4P WH 230VAC 50 60Hz E1304000 E2105000 230VAC 50 60Hz FM E5106004 E5106002 230V 50 60Hz 0 75kW 230V 50 60Hz 230V 50 60Hz E2208004 E2304002 3 2 5A F1 K2 K1 230V 50 60Hz 230V 50 60Hz E1130100 E1134000 E1232050 Q1 Q2 32A E1432000 32A E3...

Page 101: ...nal board Terminal board X1 EH1 M1 Y1 PC S3 K4 K3 S1 S2 S4 FM F1 K2 K1 Q1 Q3 F11 Fuse box Fuse Indicates latent wearing parts Indicates latent wearing parts and it s suggested to back them up 230VAC 50 60Hz E5202004 E3232002 32A 2P E3205002 2A E5104004 T3110010 E5204000 230VAC 50 60Hz 230VAC 50 60Hz AC 230V 12A 250V 5 4 A 4P WH 230VAC 50 60Hz E1304000 E2105000 230VAC 50 60Hz 63A E1463000 63A E3121...

Page 102: ...n position 95 96 and 97 98 respectively Tripping off of a manual resetting is indicated by a pin projecting at the front plate 7 Main circuit connection No must correspond with terminal number of contactor At delivery the overload relay is set for manual reset the reset button pointing to H Manually reset the relay at the tripping off of the switch When motor overload occurs stop the machine Check...

Page 103: ... would cause inconvenience to operation maintenance and repair Do not sit on the machine Keep away flammable and explosive goods Installation and Debugging 3 Installation and Debugging 3 1 Installation Space 3 2 Mould and Water Couplings 1 When connect mould coupling with pipes from the mould Use a spanner to secure one end of the coupling insert mould connecting pipe and fasten it by another span...

Page 104: ...oling water inlet with water supply and cooling water outlet with a drainage pipe After that turn on water supply 2 Unused mould couplings can be connected with each other by a teflon pipe as shown in Installation and Debugging 3 3 Power Supply Make sure that power supply is the same as required before installation Mould heaters are generally set to be used with 3 400V power supply or other specif...

Page 105: ...earing is broken or setting current of overload relay is too low After the problems solved wait for one minute and then press the blue RESET button to reset the overload relay and clear the alarm 4 Overheat alarm When oil temperature is higher than EGO temperature sensor setting value this indicator becomes red The buzzer sounds and system stops working EGO setting value should be higher than temp...

Page 106: ...light will become red The buzzer sounds and system stops working Low level alarm Ensure smooth water supply 6 Temp controller Temperature setting and control 7 Pump switch Turn on and off the pump Note motor rotating direction should be correct 8 Heater switch Turn on and off the heater Heater switch is applicable only after pump is turned on Connect the machine with power supply and turn on main ...

Page 107: ...h 7 Set mould temperature if it is already set neglect this step Press to set the temperature For STM W series maximum temperature setting value is 120 8 Overtemperature setup for system cooling set as 1 before delivery which means that whenever actual temperature exceeds setting value by 1 cooling system will be automatically activated Start Stop Actual temperature Set temperature 4 3 Stop the Ma...

Page 108: ...n 4 4 1 Temperature Controller Display Practical value display practical temperaure value or parameter code of temperature controller Setting value display set temperature value or parameter value or display input value when you set parameters Operation indicator ALM1 alarm 1 This indicator becomes bright to indicate that heater 2 has stopped working Alarm 1 function is used to control pipe heater...

Page 109: ...ntroller is not working Temperature controller operation mode is set to STOP Note Do not set operation mode to stop which will force temperaure controller to stop working 4 4 2 Keys on Control Panel 4 4 3 Choose a Parameter Press to choose a parameter or switch to next parameter Menu press this key to show the items you want to reset mode press this key to choose a parameter increase value press t...

Page 110: ...ameters of temp controller are set already Do not reset the parameters unless it is necessary 3 4 Before power supply is cut off press to confirm your setting Confirm your setting when changing to another menu Application and Operation ...

Page 111: ...essure switch 6 Main switch indicator won t become bright after turning on main switch Pump can not start when turning on pump switch PCB output relay problems Pump switch problems Time relay K5 problems Electrical circuit problems Check or replace the PCB Replace the switch Replace time relay K5 Check electrical circuit 7 No display of temperature controller after turning on pump and heater switc...

Page 112: ...e gloves before servicing or maintenance 3 In order to prolong the life of the machine and to prevent accidents check the machine at a fixed frequency 4 During operation the water is heated up to a high temperature wait it to fall below 30 to perform repairing or maintenance Please note that it is dangerous to check or tear down the machine during operation 6 1 Open the Covers 1 Open the top cover...

Page 113: ...cement 4 Install the covers in a reverse order Solenoid valve Y type strainer 1 Clean soft water should be used as cooling water Filter screen is used in the strainer to stop impurities and pollutants to enter into water pipe 2 Impurities or pollutants may cause errors and bad temperature control Clean filter screen of the strainer periodically 3 Cleaning steps turn off power and cooling water sup...

Page 114: ...e rear cover door Refer to pictures below 2 Unlock heater cap Refer to pictures below 3 Unlock the screws of pipe heater to take it out Refer to the pictures below 4 Install the pipe heater in a reverse order Maintenance and Repair ...

Page 115: ...facturing date Voltage V Hz kW 6 6 2 Check after Installation Check the installation space is enough as required Check the pipes are correctly connected Electrical Installation Voltage V Hz Fuse melting current 1 Phase A 3 Phase A Check phase sequence of power supply 6 6 Maintenance Schedule Total power Frequency ...

Page 116: ...nction Check all the electrical wires Check machine startup function Check all the electrical wires Check machine startup function Check all the electrical wires Check machine startup function Check all the electrical wires Check machine startup function Check all the electrical wires Check machine startup function Check all the electrical wires Check machine startup function Check all the electri...

Page 117: ...nd clean Y type strainer Check solenoid valve Check motor overload and phase reversal alarm function Check machine startup function Check allth e eletrical wires Check loose eletrical connections Check and clean Y type strainer Check solenoid valve Check motor overload and phase reversal alarm function Check machine startup function Check allth e eletrical wires Check loose eletrical connections C...

Page 118: ...ons Check and clean Y type strainer Clean solenoid valve Check loose electrical connections Check and clean Y type strainer Clean solenoid valve Check loose electrical connections Check and clean Y type strainer Clean solenoid valve Check loose electrical connections Check and clean Y type strainer Clean solenoid valve Check loose electrical connections Check and clean Y type strainer Clean soleno...

Page 119: ...damaged pipes Check and clean Y type strainer Clean solenoid valve Check damaged pipes Check and clean Y type strainer Clean solenoid valve Check damaged pipes Check and clean Y type strainer Clean solenoid valve Check damaged pipes Check and clean Y type strainer Clean solenoid valve Check damaged pipes Check and clean Y type strainer Clean solenoid valve Check damaged pipes Check and clean Y typ...

Page 120: ...ges resulting from not complying with the recommended manner as outlined in our operation manual in relation with the application installation operation and maintenance b Defects from using wrong electrical supply misuse or damage by negligence and abuse c Malfunctions or damages resulting from natural disaster fire civil unrest and or accidents d Wear parts and accessories 7 If your SHINI product...

Page 121: ...n Purchaser s name and address Your supplier s name and address Date of purchase Serial number Maintenance and Repair Please send all queries and comments to Shini Plastics Technologies Inc Corporate Strategic Center Dalang Dongguan Guangdong China Tel 0769 8331 3588 Fax 0769 8331 3589 E mail shini shini com www shini com ...

Page 122: ...actory 9 Address No 9 Shini Road Shixia Village Dalong Town Dongguan City China East China factory Address Xiexi Industrial Park Daxie Ningbo City China Tel 0574 86719088 Fax 0574 86765988 www shini com E mail ningbo shini com Main Product Hopper Dryer Dehumidifying Loader Mould Sweat Dehumidifying Mobile Drying Conveying Cabinet Dryer Hopper Loader Centralized Conveying System Mixer Volumetric Do...

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