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Shindaiwa DGK35FS, Owner'S And Operator'S Manual, Page: 50 / 52

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Shindaiwa DGK35FS Owner'S And Operator'S Manual Download Page 50

47 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

3. Improper fuel is used 

3. Change to clean fuel 

Problem 

Suspected cause 

Action 

White smoke 
comes out from 
Muffler 

1. Too much or too little oil to cylinder 
2. Water is interfused in fuel line 
3. Fuel injection nozzle is defective 
4. Coolant temperature is too low 
5. Engine thermostat is defective 

1. Contact distributor or dealer for repair 
2. Drain water in fuel filter or fuel tank 
3. Contact distributor or dealer for repair 
4. Warm-up driving is needed 
5. Contact distributor or dealer for repair 

Voltage value does not 

change 

1. Controller is defective 
2. AVR is defective 
3. Disconnected circuit, loose terminal 

or departed 

4. Initial exciter is defective 
5. Alternator is defective 

1. Contact distributor or dealer for repair 
2. Contact distributor or dealer for repair 
3. Contact distributor or dealer for repair 

 
4. Contact distributor or dealer for repair 
5. Contact distributor or dealer for repair 

The voltage does not rise to 

the rated voltage 

1. Controller is defective 
2. AVR is defective 
3. Voltage regulator dial is defective 
4. Frequency is low 

1. Contact distributor or dealer for repair 
2. Contact distributor or dealer for repair 
3. Contact distributor or dealer for repair 
4. Contact distributor or dealer for repair 

The voltage value exceed the 

rated voltage 

1. Controller is defective 
2. AVR is defective 
3. Improper load cable connection 

1. Contact distributor or dealer for repair 
2. Contact distributor or dealer for repair 
3. Correctly set the connection location 

to the receptacle 

Cannot turn the breaker to 

ON 

1. The Main breaker positions were set 

in between ON and OFF 

2. Short circuit on the load 

1. Once turning the lever to OFF, turn it 

to ON 

2. Check the load circuit 

Controller does not turn on 

1.Battery output is weak 
2.Battery is deteriorated 
3.Battery terminal is OFF or loose 
4.Battery terminal is corroded 
5.Fuse is blown 
6.Disconnected circuit, loose terminal or 

departed 

7.Controller or Power Switch is 

defective 

1.Check/ battery liquid/ or Change 
2.Change battery 
3.Fix/Tighten terminal 
4.Clean terminal 
5.Check/Change fuse 
6.Ask our distributor to repair 

 

7.Ask our distributor to repair 

Summary of Contents for DGK35FS

Page 1: ...birth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust s...

Page 2: ......

Page 3: ...ration Store this manual in a specified location where it will be secure and available for consulting at any time Order another copy from the authorized distributor where this generator was purchased...

Page 4: ...Load Connections 17 7 1 Load Cable Selection 17 7 2 Connecting Load Cables 18 8 Pre Operation Inspection 20 8 1 Checking Engine Oil 20 8 2 Checking Coolant 21 8 3 Checking the Fuel 23 8 4 Checking the...

Page 5: ...ling fans and fan belt Always turn the power switch to the OFF position and stop the engine then close and lock OPERATION PANEL DOOR before checking or maintaining the engine or any equipment Always b...

Page 6: ...ed fuel or oil Allow the generator to cool before covering with the protective cover Never allow flame to come close to the generator Always make sure that the engine is stopped when working on piping...

Page 7: ...y fix the equipment with rope or similar item to avoid any unexpected move when transporting by truck or other vehicle CAUTION PROPERTY DAMAGE Do not use the equipment for any improper applications Im...

Page 8: ...n Part no X505 007571 Warning Fire Part no X505 007650 EPA Regulation Complied Notice Part no X505 008400 Spill containment bolts Part no M707 000380 Warning Injury Part no X505 007550 Caution GM SPEC...

Page 9: ...oke in mm 4 3 35x3 78 85x96 Continuous Rated Output hp 59 Rated Speed rpm 1 800 Displacement cu in liters 133 2 179 Combustion System Direct Injection Turbo charged Cooling Method Water cooled Startin...

Page 10: ...er source for lighting and similar equipment Power source for electrical tools and household appliances 4 1 External View Part Names CAUTION PROPERTY SECONDARY DAMAGE Do not use for any application ot...

Page 11: ...ck Door Fuel Filter Pre Alternator Check Door Fuel Filter Main Electromagnetic Fuel Pump 3way Fuel Valve External Fuel Inlet External Fuel Return Intercooler Drain Plug Coolant Sub Tank Engine Check D...

Page 12: ...9 4 2 Operation Panel Configuration Circuit Breaker Controller Voltage Regulator Power Switch 1 4 3 2...

Page 13: ...ove left or to change the mode The button can change the mode only if the main screen with the indicator of currently selected mode is displayed RIGHT button Use this button to move right or to change...

Page 14: ...o use LOAD No use OPERATION DISPLAY Note The displayed information is structured into pages and screen Use PAGE button to switch over the pages 2 Operation Display Use Up and Down button to move betwe...

Page 15: ...the value is 1 2 Terminal Cover Open The value is 1 while the terminal cover is open 3 Spill Containment Fluid Level Check If the spill containment is filled with liquid the value is 1 4 Air Filter Cl...

Page 16: ...Modules It is used when installing an additional module Alarm List It is an alarm list If an error occurs during operation the operation display will automatically switch to the alarm screen Resolve t...

Page 17: ...e spill containment capacity accumulated enough liquid to reach to about 8 gal 30 3 liters Refer to section 10 Inspection Maintenance 9 Flushing Liquid in Spill Containment Note Water can also accumul...

Page 18: ...ver of the three way fuel valve turned to the B side to supply fuel from the internal tank It is turned to the B side when the generator is shipped from the factory Note When disconnecting piping from...

Page 19: ...lifting up the generator Using other parts when lifting up the generator could cause the result of falling No persons should ever be under a lifted generator CAUTION INJURY Always be sure to use Lifti...

Page 20: ...n malfunction fault or reduced insulation of electrical components Be sure to thoroughly inspect and perform maintenance if using in such locations 7 1 Load Cable Selection Select cable for use that h...

Page 21: ...tened will result in cable burnout Terminal cover must remain closed during operation or breaker will trip 1 Single Phase Three Wire Output Terminal and Receptacle For single phase three wire type loa...

Page 22: ...le are as show below Maximum individual allowable kVA as shown below Unit kVA 1 phase 3 wireoutput terminal 1 phase 120 V receptacle Total CON1 CON2 U W 36 36 U N G 18 Total 2 4 18 W N G 18 18 Maximum...

Page 23: ...engine to add oil before checking the oil level again An accurate oil level reading cannot be obtained if the generator is not placed in leveled position Do not overfill oil to avoid engine damage 1...

Page 24: ...is in between FULL and LOW If the sub tank coolant is lower than the LOW level add coolant to the sub tank and radiator 1 Filling the Sub Tank Remove the sub tank cap Fill the sub tank with coolant un...

Page 25: ...chemical reaction and the creation of toxic substances Change the LLC every 1 000 hours or every 1 year LLC is a toxic substance Wear rubber gloves and other protective wear when handling If someone m...

Page 26: ...wipe up any spilled fuel 8 4 Checking the Fan Belt 1 Fan Belt Tension Press your finger against the middle of the fan belt approx 98N If the slack is 0 22 to 0 26 inch the tension is normal 2 Fan Bel...

Page 27: ...ns 8 6 Checking for Fuel Oil and Coolant Leak Open the check door and check for fuel oil and coolant leakage from fuel piping connections and similar locations 8 7 Checking the Battery CAUTION FIRE If...

Page 28: ...s or bring flame near the battery as it generates flammable gas WARNING EXHAUST GAS POISONING Do not operate the generator in poorly ventilated areas such as indoors or tunnels as the exhaust gas of t...

Page 29: ...and closed suddenly especially in strong winds and the sloped place and your finger might be pinched in a door CAUTION FIRE Do not carry flammable items such as fuel gas and paint or items that are h...

Page 30: ...tage to the specified value 60Hz 240V Press the Stop button to shut off the engine Press the Left button or Right button to select AUTO mode Turn the Circuit Breaker to ON position The engine starts w...

Page 31: ...from the fuel filter Repeat Steps 3 through 5 at least 3 times until air does not come out from the air bleeder plug Repeat Steps 3 through 5 at least 3 times until air does not come out from the air...

Page 32: ...cator lamps Check the fault location when the engine is automatically stopped or an indicator lamp illuminates to stop the engine Protection Feature List No Action Abnormality Breaker Trip Engine Auto...

Page 33: ...from the coolant sub tank if the generator overheats Do not touch the coolant sub tank If the coolant temperature rises above 212 F 100 during operation the alarm message Sd T Coolant will appear and...

Page 34: ...4 Engine Overspeed This generator is equipped with a function such that the engine is automatically stopped if an engine fault occurs causing the engine speed to increase excessively If the engine sp...

Page 35: ...10 Over Crank If the engine fails to start the alarm message Sd Start Fail will appear and the engine will be automatically stopped If that happens set the Power Switch to Stop and inspect the machine...

Page 36: ...air bleeding Air may remain in hoses or pipes immediately after connecting the external fuel tank resulting in unstable engine speed and engine shut off Do not leave the generator unattended for unman...

Page 37: ...he generator Close all doors and covers if you are going to be away from this generator Please be careful about a strong wind and the opening and shutting of the door at the sloping place When door is...

Page 38: ...ilter Check Clean Fuel injector Check Elimination of carbon in the exhaust system Generator Indicators Gauges Alarms Check Insulation test Others Spill containment fluid Check Drain Spill containment...

Page 39: ...no oil leaking from the seal surface Note Request the authorized distributor where the generator was purchased to perform this procedure if you do not have a filter wrench Oil filter part no 894456741...

Page 40: ...the engine and check that there is no fuel leakage If water is accumulate in the cup draining water from the fuel tank Be careful not to over tighten the drain plug and air bleeder plug Always be sur...

Page 41: ...o section 9 3 Procedures during Operation 6 Electromagnetic Fuel Pump Filter Cleaning Replacement Clean Replace Every500 hours Set a container to catch spilled fuel Turn the cover located at the botto...

Page 42: ...nd flush the coolant from the subtank Reattach the subtank to its original position and fill with coolant until it reaches the FULL level Fill the radiator with coolant until it reaches the filler nec...

Page 43: ...d mixed in with the flushed liquid this could be oil leakage etc In such case check for the leaked location The types of liquids that can accumulate in the spill containment include oil fuel coolant w...

Page 44: ...aining in the fuel piping that will flow out of the removed fuel piping Lift the generator separate the spill containment and set the generator on a flat surface After cleaning and inspecting the insi...

Page 45: ...the related laws and regulations If the spill containment has a leak contact the authorized distributor where the generator was purchased 6 7 Lifting Hook Lifting Hook Bolt Bolt Bolt Bolt Wire Connect...

Page 46: ...doors or tunnels as the exhaust gas of the engine contains substances that are harmful to human health Do not direct exhaust fumes at bystanders or buildings WARNING INJURY Always be sure to check tha...

Page 47: ...ntenance 9 Flushing Liquid in Spill Containment Store in a secured location Clean up all generator components and store in a dry and dust free location Also cover when storing so that rain cannot ente...

Page 48: ...nsert wood ties of the same size and that are wider than this generator between each generator and set another generator on top of the ties Never stack more than two levels and do not set a generator...

Page 49: ...winterized fuel 2 Drain water in fuel line 3 Contact distributor or dealer for repair Engine starts but stalls immediately 1 Fuel filter is clogged 2 Water is interfused in fuel line 3 Air is interfu...

Page 50: ...ller is defective 2 AVR is defective 3 Voltage regulator dial is defective 4 Frequency is low 1 Contact distributor or dealer for repair 2 Contact distributor or dealer for repair 3 Contact distributo...

Page 51: ...48 13 Circuit Diagram...

Page 52: ...2022 2021...

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