Shimano ALFINE BL-S705-L Page 78 Dealer'S Manual Download

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MAINTENANCE

Summary of Contents for ALFINE BL-S705-L

Page 1: ...ries SG S7051 11 SG S7051 8 SM S705 MU UR510 MU UR500 MU S705 SW S705 ST S705 R BL S705 L SC S705 SC MT800 SM BTR1 SM BMR1 Ver 2 0 0 or above SM BMR2 BM DN100 SM JC40 EW SD50 SM EWC2 SM BCR1 SM BCC1 S...

Page 2: ...stalling the system information display SC MT800 36 Installation of the dual control lever Drop handlebar ST S705 R BL S705 L 38 Installation of the shifting switch Flat handlebar SW S705 40 Installat...

Page 3: ...power reset 79 Troubleshooting 79 Adjusting the motor unit connection and communication with PC 80 Adjusting the motor unit Connection and communication with smartphone 81 Disassembly of bracket body...

Page 4: ...obtain a hardcopy of the User s Manual Please observe the appropriate rules and regulations of the country state or region in which you conduct your business as a dealer The Bluetooth word mark and l...

Page 5: ...ediately wash the affected area with clean water without rubbing the eyes and then seek medical attention Battery charger Battery charger cord Do not get the charger wet or use it while it is wet and...

Page 6: ...not observed bursting overheating or problems with operation may occur Do not throw or subject the battery to strong shock If this is not observed bursting overheating or problems with operation may...

Page 7: ...If the following symptoms are observed stop using the device A fire or electric shock may be caused If heat or acrid smelling smoke is coming out from the power plug There may be a bad connection ins...

Page 8: ...ious injury due to a fall or collision 0 5 mm 2 mm Do not use the disc brake rotor if it is cracked or deformed The disc brake rotor may break and result in serious injury due to a fall or collision D...

Page 9: ...ilt in type If the device will not be used for an extended period store it after charging indoors approx 10 20 C where the battery will not be exposed to direct sunlight or rain and charge every six m...

Page 10: ...ly waterproof Avoid using the hub in places where water might get inside and do not use high pressure water to clean the hub otherwise the internal mechanism may rust You can shift gears while pedalin...

Page 11: ...able time will be shorter SM BTR1 Lithium ion battery external type When storing the battery away remove the battery from the bicycle and install the terminal cover first The charging time is approxim...

Page 12: ...O for information regarding the shipment of the battery charger to South Korea and Malaysia The sprockets should be periodically washed with a neutral detergent In addition cleaning the chain with neu...

Page 13: ...pe SHIMANO original tool Connecting disconnecting the electric wire TL EW02 TL EW300 Dummy plug Blocking empty ports Y6VE15000 Y7HE30000 Cord clip Binding the wiring and the outer casing brake hose to...

Page 14: ...ace E TUBE port TL EW300 Plug When connecting the EW SD300 the method below can also be used When disconnecting the EW SD300 the method below can also be used Lift the TL EW300 straight up as indicate...

Page 15: ...300 M Differentiation groove EW CL300 M EW CL300 S Conversion adapter A conversion adapter EW AD305 is required to connect the EW SD50 to a component with an E TUBE port for the EW SD300 Electric wire...

Page 16: ...ttery mount After about one minute install the battery In the case of using SM BTR2 BT DN110 BT DN110 A Disconnect the plug from SM BTR2 BT DN110 BT DN110 A After about one minute insert the plug Conn...

Page 17: ...LIST OF TOOLS TO BE USED...

Page 18: ...ool Tool Tool 2 mm hexagon wrench 15 mm spanner TL EW300 2 5 mm hexagon wrench 17 mm spanner TL LR10 3 mm hexagon wrench Hexalobular 5 TL SGE1 Tools for mounting motor unit to the hub 4 mm hexagon wre...

Page 19: ...INSTALLATION...

Page 20: ...7051 11 Internal geared hub 11 speed SG S7051 8 Internal geared hub 8 speed C SC S705 SC MT800 System information display EW SD50 type D SW S705 Shifting switch EW SD50 type E BL S705 L Brake lever F...

Page 21: ...G S7051 8 Internal geared hub 8 speed C SC S705 SC MT800 System information display EW SD50 type D SW S705 Shifting switch EW SD50 type E BL S705 L Brake lever F ST S705 R Dual control lever EW SD50 t...

Page 22: ...ub 11 speed SG S7051 8 Internal geared hub 8 speed C SM BTR2 BT DN110 BT DN110 A Lithium ion battery EW SD50 type D SC S705 SC MT800 System information display EW SD50 type E SW S705 Shifting switch E...

Page 23: ...MU UR510 only y Inward assembling Compatible with all motor units z Note the direction Internal geared hub Sprocket Number of teeth on sprocket Outward assembling Inward assembling SG S7051 11 SM GEA...

Page 24: ...unit to the hub MU UR510 MU UR500 MU S705 Unless otherwise noted MU UR500 is used as an example for this explanation 1 z y y Check that the two marks y red on the right side of the hub body are aligne...

Page 25: ...R510 MU UR500 and MU S705 rubber seals MU UR500 MU UR510 Rubber seal Motor unit Inside motor unit MU S705 Inside motor unit Motor unit Rubber seal MU UR500 A B C MU S705 B A MU UR510 A B C A A Shiftin...

Page 26: ...tops turning on the hub axle Next secure the motor unit by tightening right hand lock nut B x Motor unit mark MU UR510 MU UR500 Silver MU S705 Yellow y hub lock spacer mark red This is the mark for wh...

Page 27: ...nstall the disc brake rotor as shown in the illustration SG S7051 8 A B C A Disc brake rotor B Disc brake rotor installation ring C TL LR10 Tightening torque 40 N m SG S7051 11 A B C D A Disc brake ro...

Page 28: ...n the chain side Refer to the following to select the non turn washer based on the shape of the motor unit and rear dropout to use Mark MU S705 When the rear dropout is the reversed type Rear dropout...

Page 29: ...ear dropout Installation angle of non turn washer and motor unit 8R blue 8L green 22 17 30 67 30 7 83 0 67 MU UR500 When the rear dropout is the reversed type Rear dropout Installation angle of non tu...

Page 30: ...6R silver 6L white 7R black 7L gray 20 20 5 29 31 5 40 1 5 7 38 38 5 47 49 5 58 16 5 25 When the rear dropout is the straight drop type Rear dropout Installation angle of non turn washer and motor uni...

Page 31: ...Rear dropout shape Installation angle of non turn washer and motor unit 5R yellow 5L brown 7R black 7L gray 20 9 38 5 When the rear dropout is the straight drop type Rear dropout Installation angle o...

Page 32: ...ot being used 1 Mount the chain on the sprocket then set the hub axle into the rear dropout When not using chain tensioner A B A Rear dropout B Hub axle When using chain tensioner C A B A Chain tensio...

Page 33: ...nd align the washers to be almost parallel to the chainstay A Non turn washer for left side use B Motor unit C Rear dropout groove D Non turn washer for right side use E Chainstay TECH TIPS Install th...

Page 34: ...torque 30 45 N m NOTICE When installing parts such as a mudguard stay to the hub axle install them in the order shown in the figure Non turn washer Mudguard stay Carrier stay Washer Hub nut When insta...

Page 35: ...on of the system information display SC S705 1 A Install the rubber spacer to the system information display A Rubber spacer 2 A Attach to the handle with the included zip tie Manually tighten the zip...

Page 36: ...tion display SC MT800 Replacing the clamp band A B Remove the case mounting bolt with a 2 5 mm hexagon wrench and replace the clamp band A Case mounting bolt B Clamp band Tightening torque 0 6 N m NOT...

Page 37: ...ation display into the handlebar A Clamp band B System information display 2 A Adjust the angle of the system information display so that it is easy to see and then use a 3 mm hexagon wrench to tighte...

Page 38: ...B 5 mm hexagon wrench Tightening torque 6 8 N m NOTICE Even with the recommended tightening torque there is a possibility that the carbon handlebars may become damaged and insufficiently tightened For...

Page 39: ...Pass the inner cable through from directly in front set the inner cable drum into the cable hook and then install the outer casing from the opposite side A Outer casing B Cable hook C Inner cable drum...

Page 40: ...ng switch Flat handlebar SW S705 When using a model not indicated here refer to the switch unit dealer s manual z A Install as shown in the illustration z Handlebar diameter 22 2 mm A 4 mm hexagon wre...

Page 41: ...position Use the bottle cage fixing bolt to temporarily install the battery mount onto the bottom of the bottle cage Short type Use the included M4 screws to secure the short type Tightening torque 1...

Page 42: ...r the long type use the accessory zip tie to secure the battery mount to the frame A Zip tie TECH TIPS If there is a mounting boss on the frame If there is a mounting boss on the frame the battery mou...

Page 43: ...Di2 SM BTR2 BT DN110 BT DN110 A If you have any questions consult with the manufacturer of seat post 2 A B Insert the lithium ion battery built in type into the seat post collar from the bottom of the...

Page 44: ...CONNECTION OF THE ELECTRIC WIRES...

Page 45: ...C40 Junction B external type Flat handlebar use EW SD50 EW SD300 EW AD305 SW S705 SC S705 SC MT800 SM BTR1 SM BMR1 SM BMR2 BM DN100 EW SD50 EW SD50 SM JC40 EW SD50 MU UR500 MU S705 SG S7051 11 SG S705...

Page 46: ...p handlebar use EW SD50 BL S705 L y EW SD50 ST S705 R z SC S705 SC MT800 SM BTR1 SM BMR1 SM BMR2 BM DN100 EW SD50 EW SD50 SM JC40 EW SD50 EW SD300 EW AD305 MU UR500 MU S705 SG S7051 11 SG S7051 8 MU U...

Page 47: ...SM JC41 EW SD50 I EW SD300 I EW AD305 MU UR500 MU S705 SG S7051 11 SG S7051 8 MU UR510 SG S7051 11 SG S7051 8 z z Inside frame Drop handlebar use EW SD50 I EW SD50 I SC S705 SC MT800 SM BTR1 SM BMR1...

Page 48: ...10 BT DN110 A SM JC41 z EW SD300 I EW AD305 MU UR500 MU S705 SG S7051 11 SG S7051 8 MU UR510 SG S7051 11 SG S7051 8 z Inside frame Drop handlebar use EW SD50 I EW SD50 I EW SD50 I SC S705 SC MT800 SM...

Page 49: ...B z A Open up the bracket cover and lift up the connector cover Use the TL EW02 to connect the connector of the electric wire to the E TUBE port on the lever side z The remaining terminal can be used...

Page 50: ...en using a model not indicated here refer to the switch unit dealer s manual When using SC S705 A B C D A Connect the electric wire of the shifting switch to the system information display SC S705 usi...

Page 51: ...A B A Connect the electric wire of the shifting switch to the system information display SC MT800 using TL EW02 A System information display SC MT800 B Shifting switch C TL EW02 D E TUBE ports NOTICE...

Page 52: ...ect the electric wire to the SC S705 E TUBE ports and junction B z Insert dummy plugs included with the motor unit in unused E TUBE ports A TL EW02 B Junction B C E TUBE ports NOTICE Be sure to push t...

Page 53: ...he chainstay to avoid any interference between the cable and the chain If the motor unit is the MU UR510 use the EW AD305 to connect the EW SD50 and EW SD300 then connect them to junction B 4 Wind any...

Page 54: ...ning agent to remove any grease or other substances before installing the cover Place the electric wire cover cord cover over the electric wires then attach it to the frame A Electric wire cover EW SD...

Page 55: ...it A Remove the electric wire on the motor unit side A TL EW02 MU UR500 MU S705 TL EW300 MU UR510 2 When disconnecting the electric wire from a lever face the flat side toward the lever When disconnec...

Page 56: ...the battery mount and the motor unit through the hole in the frame to the bottom bracket shell A Electric wire for motor unit B Electric wire for built in battery C Electric wire for system informati...

Page 57: ...he unused E TUBE ports Dummy plugs are included with the motor unit A TL EW02 NOTICE Be sure to push them together until they connect with a click 3 Connect the electric wires to the system informatio...

Page 58: ...2 B A Install the electric wire for the system information display and junction B inside the down tube Check that the screws of the bottom bracket shell do not damage any of the components at this tim...

Page 59: ...s for the motor unit and the built in battery over the inner cover A Inner cover B Adapter 2 A B Install the inner cover to the bottom bracket adapter A Inner cover B Adapter NOTICE If using a frame w...

Page 60: ...ommets in appropriate positions for the electric wires by inserting the bottoms into the holes in the frame and then pushing the tops to fit them into place A Grommet SM GM01 SM GM02 EW SD50 type EW G...

Page 61: ...OPERATION...

Page 62: ...E TUBE port area C Charging port D Clamp band Basic screen display C A B A Battery level B Gear position Adjustment level RD Protection Reset mode C Operation mode NOTICE RD Protection Reset mode can...

Page 63: ...main fixed at the last engaged positions The battery indicator blinks for 2 seconds at the time of input operation It is recommended to charge the battery as soon as possible Gear position Adjustment...

Page 64: ...oper adjustment may cause gear engagement skipping resulting in an accidental fall Perform adjustment only when you have an unusual feel during shifting If there is no problem with shifting unnecessar...

Page 65: ...M DN100 Built in type BT DN110 BT DN110 A You can switch between operating modes with a single click 2 seconds Single click 2 seconds Single click 0 5 seconds Error message About the beep Beep sounds...

Page 66: ...Cyclist may be used if a Bluetooth LE connection is established with a smartphone How to make connections ANT connection To make a connection the cycle computer needs to be in connection mode For inf...

Page 67: ...LE on the smartphone 1 Open E TUBE PROJECT Cyclist and set it to listen for Bluetooth LE signals 2 Press the mode switch until C appears on the display The unit on the bicycle will begin signal trans...

Page 68: ...CHARGING THE BATTERY...

Page 69: ...maged problems with operation will occur Be very careful when handling them B ERROR indicator This flashes when there is an error C CHARGE indicator This illuminates while charging is in progress D Po...

Page 70: ...ARGE indicator C ERROR indicator D Plug for product connection Connect to the junction A or the charging connector of the system information display TECH TIPS This is a special charger for charging SH...

Page 71: ...ours Note that the actual time will vary depending on the remaining battery charge 3 A When the CHARGE indicator orange switches off charging is complete A CHARGE indicator NOTICE If the ERROR indicat...

Page 72: ...to the junction A or the charging port of the system information display TECH TIPS The charging time of an AC adapter with a USB port is about 1 5 hours and that of computer USB port type about 3 hour...

Page 73: ...nnect the power plug of the battery charger from the electrical outlet and then repeat the charging operation If charging is still not possible after the above steps have been carried out the ambient...

Page 74: ...to the following The current capacity of your AC adapter with a USB port is lower than 1 0 Adc Use an AC adapter with a USB port with a current capacity equal to or higher than 1 0 Adc A USB port is...

Page 75: ...CONNECTION AND COMMUNICATION WITH DEVICES...

Page 76: ...t to change without notice NOTICE If your version of E TUBE PROJECT Professional and the firmware for each component are not up to date there could be problems operating the bicycle Check the version...

Page 77: ...D COMMUNICATION WITH DEVICES Connecting to a PC Connecting to a PC When using SC MT800 Remove the dummy plug from the system information display and connect the PC linkage device A PC linkage device B...

Page 78: ...MAINTENANCE...

Page 79: ...C S705 y z 0 100 0 100 SC MT800 y z 0 100 0 100 System power reset SM BTR1 After the battery is removed about one minute is usually required for the system power to reset SM BTR2 BT DN110 BT DN110 A D...

Page 80: ...tment only when you have an unusual feel during shifting If there is no problem with shifting unnecessary adjustment may worsen shifting performance 1 Download the latest version of E TUBE PROJECT Pro...

Page 81: ...g resulting in an accidental fall Perform adjustment only when you have an unusual feel during shifting If there is no problem with shifting unnecessary adjustment may worsen shifting performance 1 Do...

Page 82: ...with the removal direction of the snap ring Next set part 1 against the snap ring and remove the snap ring z Snap ring removal direction A Special snap ring removal tool Y6RT68000 NOTICE When you remo...

Page 83: ...xalobular 5 A Assembly of the switch unit ST S705 R When using a model not indicated here refer to the dual control lever dealer s manual 1 A z Check that the buttons are attached to the springs then...

Page 84: ...B Shifting switches X Y 4 Make a gap between the switch unit and the setting plate and check that the end of the rubber on the switch unit is on the button 5 Return the switch unit to the setting posi...

Page 85: ...e axle and then press fit the lever axle A Snap ring groove TECH TIPS The correct direction for the lever axle is for the snap ring groove to face up Check that the surface of the bracket body and the...

Page 86: ...and seek medical assistance immediately Contact with eyes may result in irritation Use gloves when handling In the event of skin contact wash well with soapy water Contact with skin may cause a rash...

Page 87: ...z Immerse the internal unit in the oil from the left side until the oil reaches up to ring gear unit 1 as shown in the illustration z Ring gear unit 1 3 Keep the internal unit immersed for approximat...

Page 88: ...intenance oil is reusable Refill it as needed Store it with the lid closed after use NOTICE After oil maintenance it is recommended that you apply Grease Y04130100 to the ball retainers snap ring brak...

Page 89: ...eyes may result in irritation Use gloves when handling In the event of skin contact wash well with soapy water Contact with skin may cause a rash and discomfort Do not drink If it is drunk by mistake...

Page 90: ...while performing work Draining out the old oil 1 A Rotate the wheel slowly until the oil port is facing up A Oil port 2 B C A Remove the oil port bolt and O ring A 3 mm hexagon wrench B Oil port bolt...

Page 91: ...ECH TIPS Check that the O ring is properly installed on the bleed nipple 4 A B With the piston of the syringe pushed fully in firmly connect the syringe to the tube A Tube B Syringe 5 z Insert the syr...

Page 92: ...out quickly air is likely to be mixed in 8 Rotate the wheel slowly until the oil port is facing up NOTICE To make sure that the syringe does not get caught by the chain case etc store the syringe betw...

Page 93: ...the new oil into the inside of the hub A Piston TECH TIPS When the oil is forced in the internal pressure will increase and the piston may push back If the piston is periodically pulled back to reduc...

Page 94: ...o turn the wheel for about 1 minute 7 Keep the wheel still without rotating for about 1 minute 8 Remove the oil from inside by following the procedures in Draining out the old oil above Injecting new...

Page 95: ...Please note specifications are subject to change for improvement without notice English Nov 2022 by SHIMANO INC ITP...

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Shimano ALFINE BL-S705-L, Dealer'S Manual

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