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28 Shield T3 60 – 500KVA User Manual

2.5

Cable Entry

Cables can enter the 60kVA-200kVA cabinet from the bottom, can enter the 250kVA-
300kVA cabinet from the top, and can enter the 400kVA-500kVA cabinet both from the
top and bottom.

The cable entry is shown in

Figure2-8.

Cable Entry

(a) C

able Entry of

60kVA-200kVA

(b) C

able Entry of

250kVA-300kVA

Summary of Contents for T3 100kVA

Page 1: ......

Page 2: ...Engineer Maintenance Engineer Note Our company is providing a full range of technical support and services Customer can contact our local office or customer service center for help The manual will update irregularly due to the product upgrading or other reasons Unless otherwise agreed the manual is only used as guide for users and any statements or information contained in this manual make no warr...

Page 3: ...ure ration 13 1 5 2 UPS Structure 13 2 Installation 18 2 1 Location 18 2 1 1 Installation Environment 18 2 1 2 Site Selection 18 2 1 3 Weight and Dimensions 18 2 2 Unloading and Unpacking 23 2 2 1 Moving and Unpacking of the Cabinet 23 2 3 Positioning 25 2 3 1 Positioning Cabinet 25 2 4 Battery 27 2 5 Cable Entry 28 2 6 Power Cables 30 2 6 1 Specifications 30 2 6 2 Specifications for Power Cables ...

Page 4: ...S from Normal Mode into Maintenance BypassMode 65 4 2 5 Switching the UPS into Normal Mode fromMaintenance Bypass Mode 66 4 3 Battery Manual 66 4 4 EPO 68 4 5 Installation of Parallel Operation System 69 5 Maintenance 71 5 1 Precautions 71 5 2 Instruction for Maintaining Power unit 71 5 3 Instruction for Maintaining monitor unit and bypass unit 71 5 3 1 Maintaining monitor unit and bypass unit for...

Page 5: ... Replacing Dust Filter optional 76 6 Product Specification 77 6 1 Applicable Standards 77 6 2 Environmental Characteristics 77 6 3 Mechanical Characteristic 78 6 4 Electrical Characteristics 78 6 4 1 Electrical Characteristics Input Rectifier 78 6 4 2 Electrical Characteristics Intermediate DC Link 80 6 4 3 Electrical Characteristics Inverter Output 80 6 4 4 Electrical Characteristics Bypass Mains...

Page 6: ...and familiar with the operation debug and maintenance of the equipment Warning Label The warning label indicates the possibility of human injury or equipment damage and advises the proper step to avoid the danger In this manual there are three types of warning labels as below Labels Description Danger Serious human injury or even death may be caused if this requirement is ignored Warning Human inj...

Page 7: ... Before moving or re connecting the cables make sure to cut off all the input power sources and wait for at least 10 minutes for internal discharge Use a multi meter to measure the voltage on terminals and ensure the voltage is lower than 36V before operation Risk of Voltage Backfeed Before working on the circuits isolate the Uninterruptible Power Supply UPS and then check for Hazardous Voltage be...

Page 8: ...e vicinity of a large bank of battery cells These precautions should be followed implicitly at all times Particular attention should be paid to the recommendations concerning local environmental conditions and the provision of protective clothing first aid and fire Figure ting facilities Ambient temperature is a major factor in determining the battery capacity and life The nominal operating temper...

Page 9: ...erefore be sure to wear a pair of protective glasses rubber gloves and skirt when operating the battery Otherwise you may become blind if acid enters your eyes and your skin may be damaged by the acid At the end of battery life the battery may have internal short circuit drain of electrolytic and erosion of positive negative plates If this condition continues the battery may have temperature out o...

Page 10: ...utility fails The UPS structure is shown in Figure 1 1 Rectifier AC DC Main Static Bypass Manual Bypass Inverter DC AC Charge Discharge Output Battery Bypass Figure 1 1 UPS Conceptual Diagram 1 3 Power unit conceptual diagram The power unit conceptual diagram is shown as Figure1 2 The Power unit contains a rectifier an inverter and a DC DC converter for charge and discharge of the external batteri...

Page 11: ...in normal mode o Note Indicates the energy flow direction 1 4 2 Battery Mode Upon failure of the AC mains input power the inverter of power unit which obtain power from the battery supply the critical AC load There is no interruption in power to the critical load upon failure After restoration of the AC mains input power the Normal mode operation will continue automatically without the necessity o...

Page 12: ...ing of unsynchronized AC sources This interruption is programmable but typically set to be less than 3 4 of an electrical cycle e g less than 15ms 50Hz or less than 12 5ms 60Hz The action of transfer re transfer can also be done by the command through monitor Rectifier AC DC Main Static Bypass Manual Bypass Inverter DC AC Charge Discharge Output Battery Bypass Figure1 5 UPS conceptual diagram in B...

Page 13: ...ectifier AC DC Main Static Bypass Manual Bypass Inverter DC AC Charge Discharge Output Battery Bypass Figure1 7 UPS conceptual diagram in ECO Mode o Note There is a short interruption time less than 10ms when transfer from ECO mode to battery mode it must be sure that the interruption has no effect on loads 1 4 6 Auto restart Mode The battery may become exhausted following an extended AC mains fai...

Page 14: ...unit 1 factory installed 150kVA 200KVA 250KVA 300KVA Manual Bypass Breaker 1 factory installed Bypass Monitoring unit 1 factory installed 30kVA Power unit Power unit 1 4 Except for 400kVA and 500kVA all of the factory conFigureuration 50kVA Power unit Power unit 1 10 Except for 400kVA and 500kVA all of the factory conFigureuration o Note 60kVA 90kVA 120kVAconfigure ration30kVA power unit the other...

Page 15: ...14 Shield T3 60 500KVA User Manual a 60kVA UPS structure b 90kVA and 120kVA UPS structure Anchor Bolt Front Door Dust Filter Cabinet Aerial Socket Bypass Fans P D U ...

Page 16: ...Shield T3 60 500KVA User Manual 15 c 80kVA and 100kVA UPS structure LCD Power unit Monitor and bypass unit Manual bypass d 150kVA and 200kVA UPS structure ...

Page 17: ...16 Shield T3 60 500KVA User Manual e 250kVA and 300kVA UPS structure ...

Page 18: ...Shield T3 60 500KVA User Manual 17 f 400kVA and 500kVA UPS structure Figure1 8 UPS structure ...

Page 19: ...sure the fresh air volume of the battery installation environment must meet EN50272 2001 requirements If external batteries are to be used the battery circuit breakers or fuses must be mounted as close as possible to the batteries and the connecting cables should be as short as possible 2 1 2 Site Selection Ensure the ground or installation platform can bear the weight of the UPS cabinet batteries...

Page 20: ...Shield T3 60 500KVA User Manual 19 500 500 800 Figure2 1 Room reserved for the cabinet Unit mm a Dimensions of 60KVA unit mm ...

Page 21: ...20 Shield T3 60 500KVA User Manual b Dimensions of 90KVA and 120kVA unit mm c Dimensions of 80KVA and 100kVA unit mm ...

Page 22: ...Shield T3 60 500KVA User Manual 21 d Dimensions of 150KVA and 200kVA unit mm 650 2000 970 e Dimensions of 250kVA and 300kVA unit mm ...

Page 23: ...ght of the UPS batteries and battery racks The weight of batteries and battery racks depends on the site requirements The weight for the UPS cabinet is shown in Table 2 1 Table 2 1 weight for the UPS Capacity Weight 60KVA 170Kg 80KVA 210Kg 90KVA 231Kg 100KVA 210Kg 120KVA 266Kg 150KVA 305 Kg 200KVA 350 Kg 250KVA 445 Kg 300KVA 490 Kg 400KVA 810 Kg 500KVA 900 Kg ...

Page 24: ...ny damages to the packing If any contact to the carrier 2 Transport the equipment to the designated site by forklift as shown in Figure2 3 Figure2 3 Transport to the designated site 3 Open the top plate of the steel edged wooden case with slotted awl and pier followed by sideboards see Figure2 4 Figure2 4 Disassemble the case 4 Remove the protective foam around the cabinet ...

Page 25: ...e list of the goods If any items are not included in the list contact to our company or the local office 6 Dismantle the bolt that connects the cabinet and wooden pallet after disassembly 7 Move the cabinet to the installation position Attention Be careful while removing to avoid scratching the equipment Attention The waste materials of unpacking should be disposed to meet the demand for environme...

Page 26: ...four wheels at the bottom making it convenient to adjust the position of the cabinet The other is by anchor bolts to support the cabinet permanently after adjusting the position of the cabinet The supporting structure is shown in Figure 2 6 a Supporting structure of 60kVA 90kVA and 120kVA Bottom view unit mm b Supporting structure of 80kVA and 100kVA Bottom view unit mm ...

Page 27: ...g structure is in good condition and the mounting floor is smooth and strong 2 Retract the anchor bolts by turning them counter clock wise using wrench The cabinet is then supported by the four wheels 3 Adjust the cabinet to the right position by the supporting wheels 4 Put down the anchor bolts by turning them clock wise using wrench the cabinet is then supported by the four anchor bolts 5 Ensure...

Page 28: ... terminals positive neutral negative are drawn from the battery unit and connected to UPS system The neutral line is drawn from the middle of the batteries in series See Figure2 7 N N 40 batteries in series Figure2 7Battery string wiring diagram Danger The battery terminal voltage is of more than 200Vdc please follow the safety instructions to avoid electric shock hazard Ensure the positive negati...

Page 29: ...the 60kVA 200kVA cabinet from the bottom can enter the 250kVA 300kVA cabinet from the top and can enter the 400kVA 500kVA cabinet both from the top and bottom The cable entry is shown in Figure2 8 Cable Entry a Cable Entry of 60kVA 200kVA b Cable Entry of 250kVA 300kVA ...

Page 30: ...Shield T3 60 500KVA User Manual 29 c Top cable Entry of 400kVA and 500kVA d Bottom cable Entry of 400kVA and 500kVA Figure2 8 Cable Entry ...

Page 31: ...70 70 120 N 25 35 35 50 70 70 120 Battery Input Battery Input current A 125 167 188 208 250 313 417 CableSection mm 35 50 70 70 95 120 185 35 50 70 70 95 120 185 N 35 50 70 70 95 120 185 PE CableSection mm PE 50 50 70 70 95 120 185 Contents 250kVA 300kVA 400kVA 500kVA Main Input Main Input Current A 398 478 638 797 CableSection mm A 185 185 2 150 2 185 B 185 185 2 150 2 185 C 185 185 2 150 2 185 N...

Page 32: ...e 2 3 Table 2 3 Requirements for power module terminal Type Port Connection Bolt Torque Moment 60kVA Mains input Cables crimped OT terminal M6 4 9Nm Bypass Input Cables crimped OT terminal M6 4 9Nm Battery Input Cables crimped OT terminal M6 4 9Nm Output Cables crimped OT terminal M6 4 9Nm PE Cables crimped OT terminal M6 4 9Nm 90kVA 120kVA Mains input Cables crimped OT terminal M6 4 9Nm Bypass In...

Page 33: ...terminal M16 96Nm Battery Input Cables crimped OT terminal M16 96Nm Output Cables crimped OT terminal M16 96Nm PE Cables crimped OT terminal M16 96Nm 2 6 3 Circuit Breaker The circuit breakers CB for the system are recommended in Table 2 4 Table 2 4 Recommended CB Installed position 60kVA 80kVA 90kVA 100kVA 120kVA 150kVA Main input CB 125A 3P 160A 3P 160A 3P 250A 3P 250A 3P 320A 3P Bypass input CB...

Page 34: ...steps of connecting power cables are as follows 1 Verify that all the switches of the UPS are completely open and the UPS internal maintenance bypass switch is opened Attach necessary warning signs to these switches to prevent unauthorized operation 2 Open the front door of the cabinet 400kVA and 500kVA open the back door remove the plastic cover The input and output terminal battery terminal and ...

Page 35: ...to protective earth terminal PE 4 Connect the AC input supply cables to the Input terminal and AC output supply cables to the Output terminal 5 Connect the Battery cables to the Battery terminal 6 Check to make sure there is no mistake and re install all the protective covers Attention The operations described in this section must be performed by authorized electricians or qualified technical pers...

Page 36: ...ontrol and Communication Cables The front panel of the bypass module provides dry contact interface J2 J11 and communication interface RS232 RS485 SNMP Intelligent card interface and USB port as it is shown in Figure2 10 USB 485 232 Parallel Interface Dry Contact Battery Cold Start SNMP Intelligent Slot a Dry contact communication interface of 60kVA 300kVA Dry contact Intelligent Slot SNMP USB RS2...

Page 37: ...al J6 2 BCB_Status Input dry contact function is settable Default BCB Status and BCB Online Alert no battery when BCB Status is invalid J7 1 GND_DRY Ground for 24V J7 2 BCB_Online Input dry contact function is settable Default BCB Status and BCB Online Alert no battery when BCB Status is invalid J8 1 BAT_LOW_ALARM_NC Output dry contact Normally closed function is settable Default Low battery alarm...

Page 38: ...ce is in Table 2 6 J2 J3 TEMP_BAT TEMP_ENV Figure2 11J2 and J3 for temperature detecting Table 2 6Description of J2 and J3 Port Name Function J2 1 TEMP_BAT Detection of battery temperature J2 2 TEMP_COM common terminal J3 1 ENV_TEMP Detection of environmental temperature J3 2 TEMP_COM common terminal o Note Specified temperature sensor is required for temperature detection R25 5Kohm B25 50 3275 pl...

Page 39: ...in 2 of J5 with 24V power supply it indicates that the generator has been connected with the system The interface diagram is shown in Figure2 13 and interface description is shown in Table 2 8 J5 GEN 24V AUX N O AUX N O Generator Figure2 13Diagram of status interface and connection of generator Table 2 8Description of status interface and connection of generator Port Name Function J5 1 24V_DRY 24V...

Page 40: ...e when the battery voltage is lower than set value an auxiliary dry contact signal will be activated via the isolation of a relay The interface diagram is shown in Figure2 15 and description is shown in Table 2 10 Figure2 15Battery warning dry contact interface diagram Table 2 10Battery warning dry contact interface description Port Name Function J8 1 BAT_LOW_ALARM_NC Battery warning relay normall...

Page 41: ...ult function of J10 is the output dry contact interface for utility failure warning when the utility fails the system will send a utility failure warning information and provide an auxiliary dry contact signal via the isolation of a relay The interface diagram is shown in Figure2 17 and description is shown in Table 2 12 Figure2 17Utility failure warning dry contact interface diagram Table 2 12Uti...

Page 42: ...e serial data which can be used for commissioning and maintenance by authorized engineers or can be used for networking or integrated monitoring system in the service room SNMP Used on site installation for communication Optional Intelligent card interface Extension dry contact interface Optional ...

Page 43: ...The LCD panel for cabinet is divided into three functional areas LED indicator control and operation keys and LCD touch screen 3 1 1 LED Indicator There are 6 LEDs on the panel to indicate the operating status and fault See Figure 4 1 The description of indicators is shown in Table 3 1 Table 3 1Status description of indicator Indicator State Description Rectifier indicator Steady green Rectifier n...

Page 44: ...least one module Flashing red System output supplied by inverter inverter fault for at least one module Off Inverter not operating for all modules Load indicator Steady green UPS output ON and normal Steady red UPS overload time is out or output short or output no power supply Flashing red Overload output of UPS Off No output of UPS Status indicator Steady green Normal operation Steady red Failure...

Page 45: ...e page is shown in Figure3 2 HT33200 N 01 S 11 03 Battery Not Connected Set 1 0 2 0 3 0 Status bar Information Display Warning information Main menu Figure3 2 Home page Home page consists of Status bar Information display warning information and main menu Status bar The Status bar contains the model of the product capacity operational mode and the number of the power module and the time of the sys...

Page 46: ...y Input Output Load Info S code Date Time Language Comm User Battery Service Rate Configure Mute Fault clear Transfer to Bypass Transfer to Inverter Battery Test Battery Maintenanc e Battery Boost Battery Float Output Voltage Output Current Bypass Voltage Figure3 3 Structure of menu tree 3 2 Main Menu The main menu includes Cabinet Power unit Setting Log Operate and Scope and it is described in de...

Page 47: ...aths and show the current UPS operating status The green square indicating the block working normally the white indicating the absent of the block and red indicating the absence of the block or in fault Version Information The version information for LCD of the cabinet and monitor Submenu It includes the submenu of Bypass Main Output load and battery Information display Display information of each...

Page 48: ...hase current Hz Input frequency PF Power factor Bypass V Phase voltage A Phase current Hz Bypass frequency PF Power factor Output V Phase voltage A Phase current Hz Output frequency PF Power factor Load kVA Sout Apparent Power kW Pout Active Power kVar Qout Reactive power Load The percentage of the UPS load Battery V Battery positive negative Voltage A Battery positive negative Current Capacity Th...

Page 49: ...ation of each submenu Power unit information The users can choose the power unit to browse the information in the Information display sector Colors of the square on the mimic current path represent the various power unit paths and show the current operating status a The green square indicating the power unit working normally b The black indicating power unit in invalid c The red indicating the abs...

Page 50: ...111 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 1000 0000 0000 0000 1000 0000 0011 1100 0100 c Interface of Information d Interface of S Code Figure3 7 Module menu The submenus of Power unit are described below in details in Table 3 5 Table 3 5 Description of each submenu of Power unit Submenu Name Contents Meaning Input V Input phase voltage of selected module A Inp...

Page 51: ...02 14 11 28 42 Setting interface Figure3 8 Setting menu The submenus are listed on the right side of the Setting page Users can enter each of the setting interfaces by touching the relevant icon The submenus are described in details below in Table 3 6 Table 3 6 Description of each submenu of Setting Submenu Name Contents Meaning Date Time Date format setting Three formats a year month day b month ...

Page 52: ...intenance Period BATTERY Battery Number Setting the number of the battery 12V Battery Capacity Setting of the AH of the battery Float Charge Voltage Cell Setting the floating Voltage for battery cell 2V Boost Charge Voltage Cell Setting the boost Voltage for battery cell 2V EOD End of discharge Voltage Cell 0 6C Current EOD voltage for cell battery 0 6C current EOD End of charge Voltage Cell 0 15C...

Page 53: ...o the real installed number Otherwise it will cause serious damage to the batteries or the equipment 3 2 4 Log Touch the icon At the bottom of the screen and the system enters the interface of the Log as it is shown in Figure3 9 Log menu The log is listed in reverse chronological order i e the first on the screen with 1 is the most new which displays the events warnings and faults information and ...

Page 54: ...S 16 Utility Abnormal Utility Grid is abnormal Mains voltage or frequency exceeds the upper or lower limit and results in rectifier shutdown Check the input phase voltage of rectifier 17 Bypass Sequence Error Bypass voltage Sequence is reverse Check if input power cables are connected correctly 18 Bypass Volt Abnormal This alarm is triggered by an inverter software routine when the amplitude or fr...

Page 55: ...easure the actual bypass frequency If the measurement is abnormal check the external bypass power supply If the alarm occurs frequently use the configuration software to increase the bypass high limit set point according to the user s suggestions 23 Exceed Tx Times Lmt The load is on bypass because the output overload transfer and re transfer is fixed to the set times during the current hour The s...

Page 56: ...the overload condition is removed 1 Check which phase has overload through the load displayed in LCD so as to confirm if this alarm is true 2 If this alarm is true measure the actual output current to confirm if the displayed value is correct Disconnect non critical load In parallel system this alarm will be triggered if the load is severely imbalanced 37 Inverter Overload Tout N Power Module Inve...

Page 57: ...l load 43 Battery Reverse Battery cables are connected not correctly 44 Inverter Protect The N Power Module Inverter Protect Check Whether inverter voltage is abnormal Whether inverter voltage is much different from other modules if yes please adjust inverter voltage of the power module separately 45 Input Neutral Lost The mains neutral wire is lost or not detected For 3 phases UPS it s recommende...

Page 58: ...rent in system is over limitation Please adjust output voltage of power modules and restart UPS 62 Sync Pulse Fail Synchronization signal between modules is abnormal Please check if communication cables are not connected correctly 63 Input Volt Detect Fail Input voltage of N power module is abnormal Please check if the input cables are connected correctly Please check if input fuses are broken Ple...

Page 59: ...will be more reliability and higher efficiency It must be confirmed that remained power modules capacity is big enough to feed load It must be conformed that working modules capacity is big enough if user add more load to UPS It s recommended that sleeping power modules are waken up if the capacity of new added loads is not sure 76 Manual Transfer to INV Manually transfer UPS to inverter It s used...

Page 60: ... expired and it s recommended that the batteries are replaced with new batteries It must be activated via software 91 Bypass CAN Fail The CAN bus between bypass module and cabinet is abnormal 92 Dust Filter Expired Dust filter need to be clear or replaced with a new one 102 Wave Trigger Waveform has been saved while UPS fail 103 Bypass CAN Fail Bypass and cabinet communicate with each other via CA...

Page 61: ...below FUNTION BUTTON Clear Restore Buzzing Mute or Restore buzzing of the system by touching the icon or Fault Clear Clear the faults by touching the icon Transfer to and ESC Bypass Transfer to bypass mode or cancel this command by touching the icon or Transfer to Inverter Transfer the bypass mode to Inverter Mode by touching the icon Enable Module OFF Button Enable the switch for powering off the...

Page 62: ...ry is no less than 25 Battery Maintenance By touching the icon the system transfers to the Battery mode Thisfunction is used for maintaining the battery which requires the normalityof the bypass and minimum capacity of 25 for the battery Battery Boost By touching the icon the system starts boost charging Battery Float By touching the icon the system starts float charging Stop Test By touching the ...

Page 63: ...g the corresponding icon in the left side of the interface The waves can be zoomed in and zoom out Touch the icon to display the 3 phase output voltage Touch the icon to display the 3 phase output current Touch the icon to display the 3 phase bypass voltage Touch the icon to zoom in the wave Touch the icon to zoom out wave ...

Page 64: ...s Indicator Status Rectifier green flashing Inverter off Battery red Load off Bypass off Status red 5 After 30S the rectifier indicator goes steady green presenting the finishing of rectification and bypass static switch closes then the inverter is starting up The LED indicators are listed below in Table 4 2 Table 4 2 Inverter starting up Indicator Status Indicator Status Rectifier green Inverter ...

Page 65: ...on of the battery cold start button 3 After that the system is starting up following steps 3 in chapter 4 1 1 and the system transfers to battery mode in 30S 4 Turn on the external output power supply isolation to supply the load and the system is working on battery model o Note The battery cold start function is optional in 60kVA 200kVA standard in 250kVA 500kVA 4 2 Procedure for Switching betwee...

Page 66: ...ode automatically This function is used when the frequency of the bypass is over track and when the system needs to transfer to Normal mode by manual 4 2 4 Switching the UPS from Normal Mode into Maintenance BypassMode These following procedures can transfer the load from the UPS inverter output to the maintenance bypass supply which is used for maintaining 1 Transfer the UPS into Bypass mode foll...

Page 67: ... can transfer the load from the Maintenance Bypass to inverter output 1 One by one to turn on the output breaker Q4 input breaker Q1 bypass input breaker Q2 and then the system starts initializing 2 After 30S the static bypass turns on the bypass indicator LED goes green and the load is powered through maintenance bypass and static bypass 3 Turn on the external battery breaker 4 Turn off the maint...

Page 68: ...he CONFIGURE page of the menu Setting tick the Battery Auto Discharge and confirm This needs to be done by factory b Setting period for battery auto discharge Enter the BATTERY page of the Setting See Figure4 4 Set the period time in the item Auto Maintenance Discharge Period and confirm 6480 Figure4 4 Setting period for battery auto discharge Warning The load for the auto maintenance discharge sh...

Page 69: ...erter and stop powering the load immediately including the inverter and bypass and the battery stops charging or discharging If the input utility is present the UPS control circuit will remain active however the output will be turned off To completely isolate the UPS users need to turn off the external mains input supply to the UPS Users can restart the UPS by powering the UPS again Warning When t...

Page 70: ...hown in Figure4 6 UPS1 UPS2 Load Connected Output Power Supply Power Supply Figure4 6 Parallel diagram The parallel interfaces of 60kVA 300kVA are located in the front panel of the cabinet and the 400kVA 500kVA are located inside the cabinet open the panel can see The parallel terminal is shown in Figure4 7 地脚 a The parallel interfaces of 60kVA 300kVA parallel terminal ...

Page 71: ...00kVA Figure4 7 Location of the Parallel interface The control cables for the parallel operation must be connected with all single devices to form a closed loop as is shown in Figure4 8 Figure4 8 Parallel connection For more details of parallel operation please refer to the Instruction for Parallel Operation of Tower UPS ...

Page 72: ...ining power module will not be overloaded 2 Power off the power unit a Enable LCD panel Menu Operate Enable Module OFF icon b Press the OFF button on the power unit panel for 3 seconds the power unit quits from the system 3 Remove the mounting screw on the two front sides of the power unit and pull out the power unit by two persons 4 Wait 10minutes before opening the cover for repairing 5 After th...

Page 73: ...9 Turn off the external maintenance bypass breaker The load is powered through manual bypass and static bypass 10 Turn off the manual bypass breaker 11 After 30S the rectifier starts the rectifier indicator LED goes green and then inverter starts 12 After 60S the system transfers to Normal mode 5 3 3 Maintaining monitor unit and bypass unit for 400kVA and 500kVA Confirm the UPS is operating in Nor...

Page 74: ...ate battery LFPB 5 4 2 Setting of Battery Number 1 Setting battery number for Lead Acid battery The nominal voltage of one block battery is 12V and for each block of battery it consists of 6 cells each cell of 2V For the setting as is shown in Figure5 1 if the battery is 40 it means that there are 40 blocks of batteries and both the positive and negative are 20 blocks of batteries In the case of c...

Page 75: ... Lead Acid battery the current limit is 0 2C and for the LFPB the current is 0 3C For instance the 500kVA is configured to 40 blocks of 12V 500AH batteries which can provides total max charging current of 160A Due to the current limits 0 2C the max charging current will be 100A 0 2 500A 5 4 4 Float and Boost Charge Setting In boost charging the system charges the batteries with constant current Af...

Page 76: ...mperature Compensate This is for setting the temperature compensate coefficient Based on 25 when the temperature is higher than that the discharging voltage goes lower When the temperature is lower than that the discharging voltage goes higher 5 4 8 Boost Charge Time Limit This is for setting the Boost Charge time The system transfers to float charge when the boost Charge time has passed The setti...

Page 77: ... the battery and environment and give warning of overheat The set range is 25 70 The temperature sensor should be placed through the Dry Contact 5 5 Replacing Dust Filter optional There are 3 4 dust filters on the back of UPS front door each filter is held in place by a bracket on either side of each filter The procedure of replacing each filter is as follows 1 Open the front door and locate the f...

Page 78: ...040 2 C3 Method of specifying the performance and test requirements of UPS EN50091 3 IEC62040 3 AS 62040 3 VFI SS 111 o Note The above mentioned product standards incorporate relevant compliance clauses with generic IEC and EN standards for safety IEC EN AS60950 electromagnetic emission and immunity IEC EN AS61000 series and construction IEC EN AS60146 series and 60950 6 2 Environmental Characteri...

Page 79: ... Weight kg 305 350 445 490 color N A Black Protectio n Level IEC60529 N A IP20 Model Uni t 400kVA 500kVA Mechanic al Dimensio n W D H mm 1300 1100 2000 1300 1100 2000 Weight kg 810 900 color N A Black Protectio n Level IEC60529 N A IP20 Table 6 4 Mechanical Characteristics for power unit Model Unit 30kVA power unit 50kVA power unit Mechanical Dimension W D H mm 460 790 134 510 700 178 Weight kg 34...

Page 80: ...Frequency Vac 50 60Hz Input voltage range Vac 304 478Vac Line Line full load 228V 304Vac Line Line load decrease linearly according to the min phase voltage Input Frequency range Hz 40 70 Input Power factor PF 0 99 THDI THDI 3 full Linear Load ...

Page 81: ...urrent 1 75V cell selectable from 1 65V cell 1 8V cell 0 15C discharge current EOD voltage changes linearly within the set range according to discharge current Battery Charge V cell 2 4V cell selectable from 2 3V cell 2 45V cell Constant current and constant voltage charge mode Battery Charging Power Max Current kW 10 UPS capacity selectable from 1 20 UPS capacity 6 4 3 Electrical Characteristics ...

Page 82: ...Shield T3 60 500KVA User Manual 81 Item Unit Value Transient recovery 30ms for step load 0 100 0 Output Voltage THDu 1 from 0 to 100 linear load 6 full non linear load according to IEC EN62040 3 ...

Page 83: ...0 60 Switch time between bypass and inverter ms Synchronized transfer 0ms Bypass voltage range Settable default 20 15 Up limited 10 15 20 25 Down limited 10 15 20 30 40 Bypass frequency range Hz Settable 1Hz 3Hz 5Hz Synchronized Range Hz Settable 0 5Hz 5Hz default 3Hz 6 5 Efficiency Table 6 9 Efficiency Item Unit 60kVA 90 kVA 120 kVA 80kVA 100 kVA 150 kVA 500 kVA Overall efficiency Normal mode dua...

Page 84: ... Publication No UM3PB08 Specifications are subject to change without notice While every precaution has been taken to ensure accuracy and completeness herein Shield assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions ...

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