Sherwin-Williams SUPERNOVA 820-002 Owner'S Manual Download Page 8

8

SETUP

Connect Hose and Gun

Remove the plastic cap from the outlet tee, and connect
a 50 ft. (15 m) (minimum length) fluid hose to it. Connect
the other end of the hose to the spray gun. Don’t use
thread sealant, and don’t install the spray tip yet!

To avoid damaging the pressure control, which
may result in poor equipment performance and
component damage, follow these precautions:

1.

Always use a minimum of 50 ft. (15.2 m) nylon
spray hose.

2.

Never use a wire braid hose as it is too rigid to
act as a pulsation dampener.

3.

Never install any shutoff device between the
outlet of the pressure control and the main
hose.

4.

Never allow flushing water or water base paint
to freeze in the system.

CAUTION

Fill Packing Nut/Wet Cup

Fill the packing nut/wet cup 1/3 full with throat seal liquid,
supplied. Keep the wet cup filled to help protect and pro-
long the life of the pump’s throat packings.

Check Electrical Service and Plug In

Be sure the electrical service is 120 VAC, 60 Hz, 15 Amp
(minimum) and that the outlet you use is properly
grounded.

Use a grounded extension cord which has 3 wires of a
minimum 12 gauge size, and a maximum of 200 ft. (61
m) long. Longer lengths may affect sprayer performance.

Do not remove the grounding prong of the power supply
cord plug, and do not use an adapter.

Be sure the ON/OFF switch is OFF.

Plug the power supply cord into a grounded electrical out-
let that is at least 20 ft. (6 m) away from the spray area
to reduce the chance of a spark igniting the spray vapors.

Set Pressure Control

Turn the pressure control knob to the lowest setting.

Flush the Pump

An important part of the care and maintenance of your
sprayer is proper flushing. Refer to page 9.

CAUTION

Never operate the sprayer without the drain valve
in place. The drain valve is used to help relieve sys-
tem pressure and to help prime the sprayer.

Do not attach a spray hose to the drain valve; doing
so could result in costly damage to the pressure
control.

PRESSURE CONTROL

KNOB

1/4 NPT(M)

OUTLET

DRAIN VALVE

PACKING NUT/

WET CUP

FILL HERE

0804

Prepare the Paint

Prepare the paint as instructed by the manufacturer. Re-
move any skin that may have formed. Stir the paint to dis-
solve pigments. Strain the paint through a fine, nylon–
mesh bag (available at most paint dealers) to remove
particles that might clog the spray tip. 

This is probably the

most important step toward trouble–free spray painting.

New paint seldom needs thinning. Add solvent to old and
remixed paints to replace the solvent lost through evapo-
ration. Do not add too much solvent as thin paint is hard
to control and doesn’t cover very well. Follow the paint
manufacturer’s recommendations on thinning.

Prime the Sprayer

Close the drain valve. Don’t install the spray tip yet! Put
the suction tube into the paint container. Turn the pres-
sure adjusting knob all the way counterclockwise to lower
the pressure setting. Disengage the gun safety latch.
Hold a metal part of the gun firmly against and aimed into
a grounded metal waste container. Squeeze the trigger
and hold it open, turn the ON/OFF switch to ON, and
slowly increase the pressure setting until the sprayer
starts. Keep the gun triggered until all air is forced out of
the system and the paint flows freely from the gun. Re-
lease the trigger and engage the safety.

NOTE: If the pump is hard to prime, place a container

under the drain valve and open it. Let the sprayer
run until paint is running through the drain valve.
Close the drain valve. This method bleeds the air
from the pump. Then release the gun safety
latch and trigger the gun to prime the hose as in-
structed previously, under Prime the Sprayer.

Check all fluid connections for leaks. If any are found, fol-
low the Pressure Relief Procedure, page 2, before
tightening connections.

Summary of Contents for SUPERNOVA 820-002

Page 1: ...r stop leaks with any part of the body Drain all pressure before removing parts Avoid accidental trig gering of gun by always setting safety latch when not spraying Never spray without a tip guard In...

Page 2: ...risk of fluid in jection when the tip is not installed Check diffuser operation regularly Follow the PRESSURE RELIEF PROCEDURE be low then remove the spray tip Aim the gun into a metal pail hold ing...

Page 3: ...Hose Grounding Continuity Proper hose grounding continuity is essential to maintaining a grounded spray system Check the electrical resistance of your fluid hoses at least once a week If your hose do...

Page 4: ...dentellement Diffuseur Le diffuseur du pistolet sert diviser le jet et r duire les risques d injection accidentelle quand l ajutage n est pas en place V ri fier le fonctionnement du diffuseur r guli r...

Page 5: ...le tuyau imm diatement Un tuyau sans mise la terre ou avec une mise la terre incorrecte peut entra ner des risques pour votre syst me Lisez aussi LES RISQUES D INCENDIE OU D EXPLOSION RISQUES D INCEND...

Page 6: ...ante El no hacerlo puede llevar al disparo imprevisto de la pistola Difusor El difusor de la pistola dispersa el chorro pulverizado y reduce el riesgo de inyecci n cuando no est instalada la boquilla...

Page 7: ...la ga ma apropiada para comprobar la resistencia si excede los lites recomendados reemplazarla de inmediato Es muy arriesgado tener una manguera sin puesta a tierra o con la puesta a tierra en malas...

Page 8: ...elp relieve sys tem pressure and to help prime the sprayer Do not attach a spray hose to the drain valve doing so could result in costly damage to the pressure control PRESSURE CONTROL KNOB 1 4 NPT M...

Page 9: ...tal pail Put the pump suction tube in the pail 3 Be sure the pressure control knob is set at minimum and the drain valve is closed 4 Remove the spray tip from the gun 5 Disengage the gun safety latch...

Page 10: ...Then use a solvent soaked brush to clean the spray tip and to keep build up from drying and clogging the spray tip APPLICATION METHODS Always hold the gun perpendicular to the surface and keep the gun...

Page 11: ...irmly to the side of a grounded metal pail and trigger the gun to relieve pressure 5 Engage the gun safety latch 6 Open the drain valve having a container ready to catch the drainage Leave the drain v...

Page 12: ...NING PROBLEM CAUSE SOLUTION Electric motor won t run Power or extension cord is unplugged or build ing circuit fuse is blown Overload switch1 has opened Pressure setting too low Pressure control froze...

Page 13: ...int too viscous Wrong type of hose Increase Clean Change spray tip Fill and reprime Thin Use minimum 50 ft 15 2 m static free nylon hose only wire braid hose is un acceptable Paint runs or sags Spray...

Page 14: ...ng 55 down over the pin Screw the pump cylinder completely into the drive as sembly you will feel some resistance from the packings Now turn the cylinder back until the outlet nipple 22 faces back Scr...

Page 15: ...t en the nut 33 to 10 5 in lb 1 2 N m to seat the pack ings then back off the nut and hand tighten it Place a new ball 27 in the piston rod 47 Apply locking compound to the threads of the piston valve...

Page 16: ...replace both of them When installing the rod and the bearing coat the sur faces with SAE 10 non detergent motor oil Clean and inspect the crankshaft J Wipe it clean with a rag do not use solvent If t...

Page 17: ...r includes a new resis tor already installed ELECTRIC MOTOR WARNING To reduce the risk of serious bodily injury including fluid injection splashing in the eyes or on the skin injury from moving parts...

Page 18: ...mounting screws 8 See Fig 9 5 Pull the pressure control 74 away from the conduit 76 and carefully guide the leads through the con nector 75 one at a time See Fig 10 6 Remove the mounting bracket 77 Re...

Page 19: ...um setting 5 Plug in and turn on the sprayer Increase the pres sure setting just enough to start the sprayer Prime the hose and purge all air from the system 6 Open the needle valve a little more enou...

Page 20: ...820 319 TAG Caution 1 73 820 006 LABEL identification 1 74 820 321 PRESSURE CONTROL ASSEMBLY See page 22 for parts 1 76 820 473 CONDUIT electrical 4 in 77 820 324 BRACKET mounting 1 78 820 560 SCREW 4...

Page 21: ...located under the cover 119 DANGER LABEL FRENCH DANGER LABEL ENGLISH Ref 77 8 9 18 8 22 20 26 50 52 54 88 90 87 103 55 55 56 57 63 64 9 61 65 25 24 58 59 99 3 100 94 71 22 Ref 20 121 19 Ref 90 78 79 7...

Page 22: ...527 BUSHING strain relief 1 107 820 448 LOCKWASHER int No 8 1 108 820 528 CORD SET 1 109 820 529 NUT hex No 6 32 2 110 820 530 LOCKWASHER No 6 2 111 820 531 SCREW mach flat hd No 6 32 x 5 8 2 113 820...

Page 23: ...an extra kit on hand to reduce down time 43 47 27 33 32 30 29 45 49 40 28 41 48 36 42 38 37 35 34 46 31 39 ACCESSORIES French 185 955 Spanish 185 962 German 186 042 Greek 186 046 Korean 186 050 Englis...

Page 24: ...on inadequate or improper maintenance negligence accident tampering or substitution of non original equipment manufacturer component parts Nor shall The Sherwin Williams Company be liable for malfunct...

Page 25: ...y Hose Requirements grounded 50 ft 15 m minimum non wire braid spring guards on both ends Pump Material zinc plated carbon steel polyurethane tungsten carbide Delrin Pump Packing Material UHMW polyeth...

Page 26: ...1 820 311 Bearing Assembly 2 820 312 Connecting Rod 3 820 313 Drive Housing 4 820 317 Pinion Gear 5 820 621 Motor 5a 820 339 Capacitor 5b 820 704 Motor Fan 6 185 952 Danger Label 7 820 533 Cart 8 820...

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