Sherman DIGIMIG 225GDS User Manual Download Page 19

 

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They are according to other principles of their selection and as far as the parameters of a set of synergistic can still be corrected by the system described 
in paragraph 7.3.1, it adjustable parameters in manual mode can not be changed according to the rules synergistic. 

Please note that after calling packet memory settings and change any welding parameter changes made will not be automatically saved in this package. 
After a few seconds (8 seconds) the new settings are loaded to the cache device, but will not be stored permanently on a specific number of memory. 
Will function, until you change one parameter, or after a reboot. To return to the settings stored, you must call them from a particular memory stored 
number.

7.3.2.1 brazing 

Function Manual, the manual selection of parameters is particularly useful for braze welding. Using the three welding parameters must be set optimal set 
capable of producing a proper weld. When selecting parameters to be selected low and high voltage wire feed speed. It is recommended to use argon as 
a shielding gas, but good results can also use a mixture of argon with CO

 2 (

 82/18). Due to the required shape of the weld inductance should be selected 

a shielding gas, but good results can also use a mixture of argon with CO

 2 (

 82/18). Due to the required shape of the weld inductance should be selected 

a shielding gas, but good results can also use a mixture of argon with CO

 2 (

 82/18). Due to the required shape of the weld inductance should be selected 

empirically depending on the thickness and type of material being welded. As additional material is most commonly used copper-based binder. These 
wires are labeled CuSi3 or SG -CuAl.

It is recommended to use the handle of not more than 3m equipped with a Teflon cartridge. 

7.3.3 welding of aluminum alloys 

In synergy mode, you can select one of two programs for aluminum welding. The programs were selected for welding wire ALSi5 type ER 4043, primarily 
intended for aluminum casting and wire AlMg5 type ER 5356, which is suitable for welding all types of constructions and profiles. Welding aluminum is 
not a simple function, the welder requires experience, knowledge and behavior of certain practices that will facilitate the welds on aluminum elements. 
Device in a synergistic adjusts the output of the corresponding grade materials and types of wires. Depending on your needs, make the appropriate 
adjustment of the voltage and the inductance to get the desired effect.

It should first of all remember a few important things that greatly affect the appearance of the joint and affect the correct welding process. 

Before starting work on the welding of aluminum components, follow these steps: 

Device: 

Ensure that the feed rollers are designed to work with aluminum groove is shaped like the letter "U" and are dedicated to the appropriate 
diameter of the welding wire. Using the wrong rollers will cause deformation of the wire and the problems in the welding process.

Ensure that the feed rolls are not too tight. Excessive tension wire may cause feeding problems.

Make sure that the handle is equipped with a teflon cartridge guide intended for aluminum. The use of steel elements used to feed the steel 
wire will cause feeding problems.

Make sure that the contact tip is the right size and is suitable for aluminum wire 

It is worth mentioning the contribution of part of the wire guide in the tray to the version of Teflon, which improves wire feed, as is the case in 
the torch. 

Workplace: 

Pay attention to proper site preparation welding work: hall should be clean, have good ventilation and should maintain a low humidity. 
The presence of iron oxide dust or dusts from the steel elektropowietrznym gouging is unacceptable.

Position for welding aluminum industrial vacuum cleaners should be vacuumed once a day, after work.

Clothing should be clean welders gloves can not be greasy.

Summary of Contents for DIGIMIG 225GDS

Page 1: ...V1 2 03 18 21 USER MANUAL WELDING RECTIFIER synergistic Inverter DIGIMIG 225GDS...

Page 2: ...g refer to the applicable health and safety regulations in the workplace During electric arc welding MIG MAG there are the following risks ELECTRIC SHOCK ARC NEGATIVE IMPACT ON HUMAN EYES AND SKIN PAI...

Page 3: ...the charger in a place that allows its easy handling Persons operating welder should have the power to electric welding MIG MAG know and comply with applicable health and safety regulations when perf...

Page 4: ...experience and hobbyists The device is IGBT allowing a considerable reduction in the weight and dimensions of the welding device and an increase in efficiency while reducing power consumption Welding...

Page 5: ...in the welding current which results in stabilizing the arc Reducing the value of the function gives a soft arc and a smaller depth of penetration while increasing the value of the function causes dee...

Page 6: ...Cord 7 The gas connection 8 The power switch 5 1 Wiring 5 1 1 Method MMA Welding the wire ends to terminals 2 and 5 located on the front panel so that the electrode holder was appropriate for the ele...

Page 7: ...carrying capacity of 200A equipped with a shielding gas control valve Current terminal holder should be connected to the negative pole 2 and the gas conduit to the regulator to the gas cylinder The po...

Page 8: ...connected to MIG 1 Gas conduit from the regulator lead and attach to the gas nozzle 7 on the rear wall of the housing Plug polarization changes 3 in the socket 5 The negative pole of a source 2 connec...

Page 9: ...t holder should be connected to MIG 1 Plug polarization changes 3 in the socket 5 The negative pole of a source 2 connected to the work piece by means of a wire with a clamp Plug the device into a pow...

Page 10: ...he current to power equipment and pull wire holder welder using speed wire feeding 10 When you see the wire in the outlet handle release button and screw the current 11 Adjust the pressure force by th...

Page 11: ...choice of the appropriate method is confirmed by lighting of the LED Pressing the button for 3 seconds to go to the store mode settings The choice of method of welding Short press the button to switch...

Page 12: ...voltage type of material the wire diameter the MIG mode synergy voltage and wire feed speed the value of inductance introduced by the correction voltage type of material the wire diameter the kind of...

Page 13: ...tion charging mode settings saved The display shows the number of the program to be loaded Knob F you can change the program number Pressing the button will load the selected program and switching off...

Page 14: ...on To enable or disable the VRD should set the welding current 108 A then press the key for 3 seconds 2T 4T E VRD cases may hinder the arc ignition To enable or disable the VRD should set the welding...

Page 15: ...lect the welding voltage wire feed speed and inductance as required DIGIMIG 225GDS welder is an automatic function 3 second delay after the end of the gas discharge welding process allowing to solidif...

Page 16: ...of material being welded the diameter of the wire used and the nature of the protective gas The choice of material In order to select the type of material to be welded in sequence to press the knob F...

Page 17: ...gs material species wire diameter and shielding gas should proceed to the welding process parameters compatible with the proper synergistic program Wire feed speed and welding voltage corresponding kn...

Page 18: ...of the device settings Recording mode and charging is described in point 6 B and E 7 3 2 Manual mode The device has the ability to switch at any time of the operation mode of action version of the sy...

Page 19: ...of two programs for aluminum welding The programs were selected for welding wire ALSi5 type ER 4043 primarily intended for aluminum casting and wire AlMg5 type ER 5356 which is suitable for welding a...

Page 20: ...ure argon high quality class preferred not less than 4 8 The gas flow should be selected according to the thickness and travel speed Good welding results are achieved when the process occurs in the di...

Page 21: ...20 21 20 21 45 50 45 50 45 50 10 15 10 15 10 15 10 15 10 15 10 15 4 5 1 0 1 2 1 0 1 5 1 0 1 5 1 0 1 5 160 180 160 180 160 180 22 23 22 23 22 23 45 50 45 50 45 50 15 15 1 2 1 2 1 6 1 2 1 6 1 2 1 6 220...

Page 22: ...3 0 8 0 9 47 0 47 0 100 130 20 21 100 130 20 21 100 130 20 21 100 130 20 21 100 130 20 21 45 50 45 50 45 50 10 10 15 10 15 10 15 1 0 1 2 47 0 47 0 120 150 20 21 120 150 20 21 120 150 20 21 120 150 20...

Page 23: ...rrupt the power supply since the continuously operating fan cools the heat sinks inside the unit to more quickly reduce the temperature After restarting be sure to limit the welding parameters for fur...

Page 24: ...device by purging with compressed air to remove dust and chips from metallic plates and the control wires and electrical connections Not less than once every six months should be a general review of t...

Page 25: ...ed to the complaint must be packed in the original carton and protected by Styrofoam original fittings TECWELD company is not liable for damage caused by a welder during transport If you wish to disca...

Page 26: ...Q 3 4 1 2 3 C ABOUT N 2 temperature check Fan count 1 P C N 1 1 P C N 2 T 3 C 7 0 C 6 9 C 2 C 4 D B 1 t R R 1 1 P C N 4 R 1 1 7 R 1 1 9 24V R 1 2 9 R 1 1 2 R 1 2 3 1 Q 2 8 1 R 1 1 4 R 1 1 5 R 1 1 6 R...

Page 27: ...II RoHS Directive 2011 65 EU and is compliant with the following standards BS EN 60974 1 2013 04 Arc welding equipment Part 1 Welding power sources BS EN 60974 1 2013 04 Arc welding equipment Part 1 W...

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