Sherman + Reilly PLW-250-4-T, Operation, Service, & Parts

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I
TABLE OF CONTENTS
Section 1 • INTRODUCTION
Important Information . . . . . . . . . . . . . . . 1.1
Specifications . . . . . . . . . . . . . . . . . . . . . 1.2
Section 2 • SAFETY
Warning Terms . . . . . . . . . . . . . . . . . . . . 2.1
Operator Safety Precautions . . . . . . . . . . 2.1
Employer Safety Requirements . . . . . . . . 2.3
Section 3 • OPERATION
Description of Operating Controls . . . . . 3.1
Terms You Need To Know. . . . . . . . . . . . 3.5
Pre-Operation Inspection . . . . . . . . . . . . 3.7
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8
Reel Drive Coupling Shifter. . . . . . . . . . . 3.9
Filling the Pulling Reel . . . . . . . . . . . . . . 3.9
Emergency/Parking Brake . . . . . . . . . . . 3.10
Emergency While Pulling . . . . . . . . . . . 3.10
Payout Overspin Brake . . . . . . . . . . . . . 3.10
Pulling. . . . . . . . . . . . . . . . . . . . . . . . . . 3.11
Level Winding . . . . . . . . . . . . . . . . . . . . 3.14
Jump Starting. . . . . . . . . . . . . . . . . . . . . 3.15
Section 4 • SERVICE
General Service. . . . . . . . . . . . . . . . . . . . 4.1
Important Information . . . . . . . . . . . . . . . 4.1
Safety Precautions . . . . . . . . . . . . . . . . . . 4.2
Hydraulic System . . . . . . . . . . . . . . . . . . 4.3
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
Service Requirements
Daily . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Weekly . . . . . . . . . . . . . . . . . . . . . . . 4.4
Semi-Annual . . . . . . . . . . . . . . . . . . . 4.5
Reel and Pillow Block Bearings. . . . . . . . 4.5
Payout Brake . . . . . . . . . . . . . . . . . . . . . . 4.5
Chain and Sprocket. . . . . . . . . . . . . . . . . 4.5
Section 5 • TROUBLESHOOTING
Engine Will Not Start or Run . . . . . . . . . . 5.1
Reel Will Not Turn. . . . . . . . . . . . . . . . . . 5.1
Reel Does Not Stop When Control
Lever is Shifted To Neutral . . . . . . . . . 5.1
Front Jack Creeps Down . . . . . . . . . . . . . 5.1
Unit Will Not Build Maximum
Hydraulic System Pressure. . . . . . . . . 5.1
Hydraulic Fluid Temperature is High. . . . 5.1
Engine Electrical Schematic (Diesel) . . . . 5.2
Air Plumbing Diagram (ABS Air Brakes) . 5.3
ABS Air Brakes Wiring Diagram . . . . . . . 5.4
Trailer Wiring Diagram . . . . . . . . . . . . . . 5.5
Hydraulic Hoses & Fittings Schematic. . . 5.6
Section 6 • PARTS
Operator’s Seat & Miscellaneous. . . . . . . 6.1
Trailer Components . . . . . . . . . . . . . . . . . 6.2
Pump Assembly. . . . . . . . . . . . . . . . . . . . 6.4
Hydraulic Tank . . . . . . . . . . . . . . . . . . . . 6.5
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . 6.6
Operating Controls . . . . . . . . . . . . . . . . . 6.7
Cross Relief Valve Assembly Controls . . . 6.8
Hydraulic Jack Assembly (Optional) . . . . 6.9
Engine and Components . . . . . . . . . . . . 6.10
Drive Assembly . . . . . . . . . . . . . . . . . . . 6.11
Reef Shaft Assembly . . . . . . . . . . . . . . . 6.12
Shifter/Braker Assembly. . . . . . . . . . . . . 6.13
Levelwind Assembly (Current). . . . . . . . 6.14
Miscellaneous . . . . . . . . . . . . . . . . . . . . 6.16
Trailer Lighting . . . . . . . . . . . . . . . . . . . 6.17
Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.18
Wheel Hub Assembly . . . . . . . . . . . . . . 6.19
Air Brake Assembly . . . . . . . . . . . . . . . . 6.20
Shifter/Brake Asesmbly (Older Models) . 6.21
Levelwind Assembly (Older Models). . . 6.22
Reel Shaft Assembly (Older Models) . . . 6.24
December 2, 2010