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Sherman + Reilly PLW-250-4-T, Operation, Service, & Parts

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Sherman + Reilly PLW-250-4-T Operation, Service, & Parts Download Page 16

3.6

Section 3 • OPERATION

TERMS YOU NEED TO KNOW

Adjustable Pintle Eye
Safety Chains
Breakaway Safety Switch
Rear Hydraulic Jacks
Front Hydraulic Jack
Grounding Loop (4 Locations)
Fuel Tank with Gauge
Operator Seat (Adjustable)
Engine and Cover
Hydraulic Fluid Reservoir
Hydraulic Fluid Level & Temperature Gauge
Operator Control Console
Reel
Reel Drive Coupling Shifter (4)

Pillow Block Housing

Payout Brake (Disc)

Fire Extinguisher
Drive Chain/Sprockets
Hydraulic Pump
Battery/Case
Hydraulic Drive Motor and
Gear Box with Brake
Reel Locking Pins (4)
Axle Hub
Hydraulic Telescoping Level Wind
Suction Filter with Gauge

Return Filter with Gauge
Optional Hitch Extension

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Summary of Contents for PLW-250-4-T

Page 1: ...Service Parts SHERMAN REILLY INC P O Box 11267 400 West 33rd Street Chattanooga TN 37401 USA Phone 423 756 5300 Fax No 423 756 2948 Toll Free 800 251 7780 Web Site www sherman reilly com Copyright De...

Page 2: ......

Page 3: ...Not Start or Run 5 1 Reel Will Not Turn 5 1 Reel Does Not Stop When Control Lever is Shifted To Neutral 5 1 Front Jack Creeps Down 5 1 Unit Will Not Build Maximum Hydraulic System Pressure 5 1 Hydraul...

Page 4: ...II TABLE OF CONTENTS...

Page 5: ...e rests with the person s doing the work Be alert observe and practice all safety measures including OSHA requirements and ANSI standards to help prevent the possibility of an accident This manual is...

Page 6: ...Volt Jacks Front Hydraulic Rear Drop Leg and Pin Towing Adjustable Pintle Eye Safety Chains Hooks Two Lights Tail Turn Stop and Clearance 12 Volt Paint Safety Orange Standard GENERAL SPECIFICATIONS M...

Page 7: ...the body into a poten tial pinch point The machine must be turned off and locked out in accordance with OSHA regulations before attempting to correct a prob lem working on the machine or performing re...

Page 8: ...e battery Keep all body parts head and limbs away from all moving parts Refer to the engine manufacturers manual for all safety precautions which relate to engine opera tion and service Know location...

Page 9: ...re returning machine to service The employer shall provide training and instruc tion in safe methods of work before assigning workers to operate service or repair the equip ment A record of training d...

Page 10: ...2 4 Section 2 SAFETY...

Page 11: ...s lamp indicates the preheat level of the glow plugs 3 Drive System Pressure Gauge This 0 to 3000 PSI variable control gauge indi cates the existing hydraulic system pressure set ting 4 System Pressur...

Page 12: ...control Turn knobs counter clockwise left to increase speed and clockwise right to decrease speed 8 Payout Brake Control Decrease Increase There are four control handles with gauges Each reel payout b...

Page 13: ...engine oil lubricating sys tem pressure in pounds per square inch PSI It should be checked frequently to ensure the system is functioning and there is adequate oil in the engine for lubrication Shoul...

Page 14: ...ecords 15 Ignition Switch Pre Heat Off On Start Key operated four position switch Used to pre heat start operation and shut down the engine The key can only be removed when the switch is in the off po...

Page 15: ...Level Temperature Gauge Operator Control Console Reel Reel Drive Coupling Shifter 4 Pillow Block Housing Payout Brake Disc Fire Extinguisher Drive Chain Sprockets Hydraulic Pump Battery Case Hydraulic...

Page 16: ...l Temperature Gauge Operator Control Console Reel Reel Drive Coupling Shifter 4 Pillow Block Housing Payout Brake Disc Fire Extinguisher Drive Chain Sprockets Hydraulic Pump Battery Case Hydraulic Dri...

Page 17: ...ure Inspect pillow block bearings on reel shafts 6 locations Inspect disc brake assemblies 4 locations Check reel locks for damage 4 locations Inspect level wind Make sure the rollers move freely Chec...

Page 18: ...s of the machine Start the engine using the prescribed start up proce dure Use the hydraulic jack to raise or lower the pintle eye to the correct height for the tow vehicle hitch Open the tow vehicle...

Page 19: ...steel pulling lines may overload the machine Only synthetic ropes with low elongation such as Uniline or Sarlex braided rope should be used Ropes with high elongation or high elasticity such as nylon...

Page 20: ...ll engage automatically IF YOU HAVE AN EMERGENCY WHILE PULLING Rotate the Emergency Brake Control lever and simultaneously push the Reel Speed Dir ection Control lever to the Neutral center position 3...

Page 21: ...to remove as much weight as possible from the tires and axles Shut the engine down Equipped with optional rear hydraulic jacks the unit can be leveled by using the appropriate control lever to lower...

Page 22: ...arking brake Slowly advance the Reel Speed Direction Control lever in the forward direction to the slow position With the Reel Speed Direction Control lever in the down position slowly rotate the Syst...

Page 23: ...at all times the maximum obtainable pressure will only be slightly greater than required to pull the rope If the pulling rope becomes fouled the puller should stall thereby minimizing the damage to t...

Page 24: ...is controlled by a single directional valve locat ed on the lower portion of the control panel The level winds follow the control lever for example when the handle is moved to the left the level wind...

Page 25: ...inal in the start ing vehicle Connect the other end to the pos itive pos terminal of the starter motor or battery Connect one end of a jumper cable to the grounded negative neg battery terminal in the...

Page 26: ...3 16 Section 3 OPERATION...

Page 27: ...anual are effective methods These guidelines are not all inclusive Anyone who performs service or repair on a Sherman Reilly machine must be completely satisfied that no one s safety will be jeopardiz...

Page 28: ...tamination to the hydraulic system When the hydraulic system has a problem or is opened at any point filters and fluid should be replaced to prevent contamination or damage to the system Take all fire...

Page 29: ...ld be carried out with extreme care Adding Hydraulic Oil Wipe all dirt and grime from around reservoir filler cap before removing Component Replacement When replacing hoses fit tings or other componen...

Page 30: ...er should be changed Wheel bearing reservoir fluid level If it is necessary to add fluid use SAE 90 Hypoid gear oil Tire condition damage and wear NOTE NOTE CAUTION CAUTION CAUTION WEEKLY Perform dail...

Page 31: ...ngs should all be greased every 25 hours of service with a lithium base every purpose grease grade 2 In extreme hot or cold climate a heavier or lighter grade may be required PAYOUT BRAKE Payout brake...

Page 32: ...4 6 Section 4 SERVICE...

Page 33: ...ing JACK CREEPS DOWN a Motor running control valve seals bad b Motor off or Holding valve on jack is malfunctioning UNIT WILL NOT BUILD MAXIMUM HYDRAULIC SYSTEM PRESSURE a Pump linkage loose or out of...

Page 34: ...5 2 Section 5 TROUBLESHOOTING ENGINE ELECTRICAL SCHEMATIC DIESEL...

Page 35: ...5 3 Section 5 TROUBLESHOOTING AIR PLUMBING DIAGRAM ABS AIR BRAKES...

Page 36: ...5 4 Section 5 TROUBLESHOOTING ABS AIR BRAKES WIRING DIAGRAM...

Page 37: ...tion Qty 1 161 004 Fire Extinguisher 1 1 807 004 Detent Pin 1 5 184 004 Seat Adjustable High Back 1 5 534 004 Cover 1 6 184 004 Manual Holder 1 D2564 Seat Stand Optional 1 C1988 Seat Stand Standard 1...

Page 38: ...6 2 Section 6 PARTS TRAILER COMPONENTS 1 015 004 D1665 6 1 014 004 L1665 378 1 690 004 4 492 004 6 593 004 X2841 7 117 004 4 663 004 4 705 004 4 255 004 2 160 004 770 004...

Page 39: ...4 Chain 2 4 255 004 Hook 2 4 492 004 Manual Jack 1 4 663 004 Cross Check Level 1 4 705 004 Junction Box 1 6 593 004 Handle for Jack 1 7 117 004 Pintle Eye optional pivot type 1 770 004 Safety Latch 2...

Page 40: ...6 4 Section 6 PARTS Part Description Qty 4 388 004 Pump Hydraulic Eaton 1 3 514 004 Pump Old Style 1 4 388 004 PUMP ASSEMBLY...

Page 41: ...Ball Valve 1 4 335 004 Indicator Return Filter 1 4 463 004 Filter Element Suction Filter 1 4 575 004 Indicator Suction Filter 1 5 025 004 Filler Breather 1 5 193 004 Hydraulic Tank 1 5 212 004 Sight...

Page 42: ...Control Valve 1 4 248 004 Push Pull Cable 1 4 388 004 B Check Valve 1 4 483 004 Pressure Compensator 1 4 483 004 Pump Control 1 4 633 004 Clevis with Pin and Keeper 2 5 715 004 Fuel Gauge 1 6 441 004...

Page 43: ...or 1 5 193 004 Brake Fluid Reservoir 1 5 497 004 Bearing 1 5 651 004 Pressure Gauge 200 PSI 1 6 812 004 Toggle Switch 1 7 090 004 Spring 1 A1747 Tension Control Handle 1 A1880 Master Cylinder Mount 1...

Page 44: ...6 8 Section 6 PARTS Part Description Qty 5 978 004 Valve Cross Port Relief 1 7 078 004 Valve Shuttle 1 5 978 004 7 078 004 CROSS RELIEF VALVE ASSEMBLY CONTROLS...

Page 45: ...122 004 Jack Control Valve for units with front and rear hydraulic jacks 1 5 218 004 6MP 6MJIC 90 2 5 220 004 6MP 6MJIC 1 5 269 004 8MP 6MJIC 90 2 6 444 003 Jack Foot Pad Weldment 1 D1661 1 Jack Tube...

Page 46: ...attery Cable Black 1 6 535 004 Fuel Tank 1 6 535 004 E Fuel Cap and Gauge 1 6 863 004 Solar Panel Optional 1 7 168 004 Kubota Engine V2403MT 1 7 168 004 A Fuel Filter 1 7 168 004 B Oil Filter 1 7 168...

Page 47: ...1 3 516 004 Gear Box 1 3 523 004 Roller Chain 11 4 10 ft 1 4 673 004 Motor Hydraulic Eaton 1 5 376 004 Brake Spring Applied Mico or Ausco 1 A 1722 End Cap Gear Box Shaft 1 A 1894 Spacer 4 B 1785 Bear...

Page 48: ...004 Snap Ring 8 B1874 Shaft Coupling 4 B1875 Drive Coupling 4 C1934 1 Shaft 2 C1934 2A Spacer 1 C1934 2B Spacer 1 C1934 3 Key 1 C1935 Brake Disc Bronze 4 D2112 42 Reel 4 D2384 Sprocket Assembly 2 REE...

Page 49: ...iption Qty 1 368 004 Detent pin 1 2 x 2 4 2 143 004 Plunger Stubby 4 5 372 004 Mico Caliper 4 6 369 004 Cam Follower 8 6 416 004 Bronze Bushing 4 842 004 Fitting Grease 4 A1970 Brake Pad 8 B1855 Calip...

Page 50: ...6 14 Section 6 PARTS X3039 B1579 3 5 836 004 362 004 B1579 4 7 181 004 B1325 6 B2342 LEVELWIND ASSEMBLY CURRENT PRODUCTION 2 332 004 B2339 A1659 2...

Page 51: ...g Pin 1 362 004 Roll Pin 1 A1659 2 Locking Bar 4 B1325 5 Vertical Roller 77 8 2 B1325 6 Horizontal Roller 91 2 2 B1579 3 Horizontal Roller Shaft 1 B1579 4 Vertical Roller Shaft 2 B2339 Top Horizontal...

Page 52: ...ection 6 PARTS Part Description Qty 6 928 004 Locking Pin Assembly 2 A2160 Fuel Tank Strap 2 X2896 Operator Console Weldment 1 X2916 Folding Guard 1 4 800 004 Mud Flap 2 X2916 6 928 004 X2896 MISCELLA...

Page 53: ...712 004 Compression Fitting 3 4 1 4 862 004 Light Stop Turn and Tail 4 4 940 004 Reflector Red 4 4 941 004 Reflector Amber 4 5 174 004 Grommet 31 2 8 5 175 004 Plastic Bracket 8 5 176 004 Clearance Li...

Page 54: ...Description Qty 3 531 004 Axle 15 000 Lb Single 1 4 877 004 Tire Tubeless Type 215 75R17 5 H 4 5 650 004 Axle Older Models 1 6 600 004 Wheels 17 5 x 6 75 HC 4 6 718 004 Valve Stem Extension 1 3 531 00...

Page 55: ...Only with ABS exciter ring 1 7 103 Reel Mounting Bolt 1 3984 Inner Bearing 1 28682 Outer Bearing 1 3920 Inner Race 1 28622 Outer Race 1 10 56 Unitized Oil Seal 4 50 O D 3 125 I D 1 21 36 Oil Cap Only...

Page 56: ...Air Brake 2 BP24 010 Rep l Linings One Wheel 12 25 x 4 1 BP24 020 Rep l Linings One Wheel 12 25 x 5 1 BP25 010 Air Chamber Type 16 for 12 25 x 4 Air Brake 1 BP25 020 Air Chamber Type 24 for 12 25 x 7...

Page 57: ...Caliper 4 58 004 Roll Pin 4 94 004 Compression Spring 4 A1970 Brake Pad 8 B1855 Caliper Frame 4 B1856 Pad Mount 8 B1878 Shifter Lever 4 B1879 Shifter Base 4 D1652 2 Locking Pin 4 SHIFTER BRAKE ASSEMB...

Page 58: ...ing Bronze 8 5 959 003 Roller 16 5 960 003 Pin Sheave 4 5 961 003 Pin Sheave 4 C 1820 5 Pin Cylinder 4 D 2266 Tube Level Wind D 2266 6 Spacer 8 HF 1 6MB 6MJ 90 2 HF 2 6MJ 6MJ 6MJ Tee 3 HH 1 3 8 100R1...

Page 59: ...HH 1 HH 4 HH 5 HH 3 HF 2 378 004 D 2266 6 5 961 003 HF 2 HH 6 HH 1 HF 2 HF 1 HH 1 HH 2 HF 1 3 533 004 C 1820 5 362 004 5 960 003 4 220 004 175 004 13 004 5 962 002 32 004 42 004 1 265 003 1 690 004 5...

Page 60: ...ap Ring 8 B1874 Shaft Coupling 4 B1875 Drive Coupling 4 C1934 1 Shaft 2 C1934 2A Spacer 1 C1934 2B Spacer 1 C1934 3 Key 1 C1935 Brake Disc Bronze 4 D2112 42 Reel 4 D2384 Sprocket Assembly 2 REEL SHAFT...

Page 61: ......

Page 62: ...REILLY INC P O Box 11267 400 West 33rd Street Chattanooga TN 37401 USA Phone 423 756 5300 Fax No 423 756 2948 Toll Free 800 251 7780 Web Site www sherman reilly com Manual No PLW250 300 Printed in th...

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