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6

1. Safety regulations

1.1. 

Introduction

SOMMERER pit lifts are a result of many years of experience. The high 

quality standard and the superior design guarantee reliability, long ser

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vice life and efficient operation. You should read this operating manual 

attentively and always observe the contents to prevent unnecessary 

damage and hazards. This operating manual is applicable both for rail-

mounted pit lifts as well as for freely movable lifts. 

1.2. 

Application areas of the SOMMERER pit lifts

SOMMERER pit lifts are only permitted to be used for partial lifting 

of vehicles with support afterwards and/or for lifting and lowering 

vehicle parts (e.g. engines, gearboxes etc.). In doing so, the load 

must not exceed the maximum permitted load capacity of the pit 

lift.
Important: Any other or use beyond the described purpose is 

deemed as unintended use.

ERICH SOMMERER GMBH shall not be liable for damage arising from 

this. The risk for this shall be borne solely by the user. Intended use 

also includes:
•  compliance with all instructions in this operating manual

•  compliance with the inspection and servicing work and the specified 

tests.

1.3. 

Notes for compliance with the operating manual

•  The basic requirement for safe handling and trouble-free operation 

of the pit lift is the knowledge of the basic safety instructions and 

safety regulations.

•  The operating manual must be observed by all persons who work on 

the pit lift. This particularly applies for Chapter 1.8 Specific Hazards.

•  The applicable rules and regulations for the operating site must 

be observed in addition to the safety instructions in the operating 

manual.

Summary of Contents for FKE

Page 1: ...Operating Manual and Test Log Pit lift HKE FKE Lifting capacity 10 t 14 t 20 t SOMMERER PIT LIFT...

Page 2: ...ith drive on rails always observe the shift in center of gravity when lifting axles or body parts When the counterweight of the axle is not on the rail the lifting platform can become overloaded or th...

Page 3: ...General 12 3 2 Setup and installation location HKE 12 3 3 Bleeding 13 3 4 Setup and installation location FKE 14 3 5 Electrical connection 14 4 OPERATION 15 4 1 Lifting loads 16 4 2 Lowering loads 16...

Page 4: ...on 3 kW 16 A 400 V 400 V 400 V 400 V Lowering speed max 0 15 m s Stroke 800 mm Controller electrohydraulic Commissioning log The lift was installed and commissioned in accordance with the instructions...

Page 5: ...Yes no Defici ency corrected Name address occupation employer of expert Confirmati on of site operator Test Log This pit lift was subjected to a regular inspection on the specified date in accordance...

Page 6: ...ed the maximum permitted load capacity of the pit lift Important Any other or use beyond the described purpose is deemed as unintended use ERICH SOMMERER GMBH shall not be liable for damage arising fr...

Page 7: ...intended use may endanger life and limb of the operator or damage property The pit lift is only permitted to be used for the intended use in safe faultless condition Faults which can adversely affect...

Page 8: ...d compliance with the operating instructions Use personal protective equipment if necessary or required by regu lations Observe all safety instructions and danger warnings on the pit lift All safety i...

Page 9: ...azards Hydraulics pneumatics Work on hydraulic equipment must only be performed by persons with knowledge and experience of hydraulics Check all lines hoses and screw connections regularly for leaks a...

Page 10: ...n regulations of your country apply 89 391 EEC Safety and health protection of employees 89 654 EEC Safety and health protection in work facilities 89 655 EEC Safety and health protection when using w...

Page 11: ...d functions These electrohydraulic pit lifts are designed for lifting motor vehicles above assembly pits The pit lift can be moved lengthways and cross ways in the pit The pit lift HKE consists essent...

Page 12: ...y an expert and confirmed in the commissioning log on page 4 3 2 Setup and installation location HKE Adjustable chassis The chassis is suited for a spacing of 860 to 1 000 mm between the running rails...

Page 13: ...s to compensate for misalign ment It may be necessary to straighten the pit by welding in compensating profiles Protruding concrete interfering piping or wiring etc must be removed Suspend the lift in...

Page 14: ...l This chassis can be guided laterally in the pit by means of adjustable spacer rollers Chassis model FV The chassis of this lift is freely movable up to 1 000 kg on steering rollers Loads exceeding 1...

Page 15: ...ment range of the pit lift must be kept clear and no per sons are permitted to be in the movement range The maximum permitted load capacity of the pit lift must not be exceeded Climbing on the pit lif...

Page 16: ...ints which are specified by the vehicle manufacturer The load bearing device must be centered on the load Watch out for the shift in centre of gravity during lifting You must keep the movement area of...

Page 17: ...locks Support bridges are always manufactured to the pit dimensions Their secure support must be guaranteed over the complete length of the pit 4 4 Instructions for use The manual forces for starting...

Page 18: ...is not secured against tipping on the floor you should be aware of the possible dangers Therefo re side loading should always be avoided 5 MAINTENANCE 5 1 Special instructions Original SOMMERER PIT L...

Page 19: ...pplied filled with oil and has been bled If after an extended period of operation or after an oil change the piston rod extends jerkily then the bleed screw underneath the head plate on the cylinder s...

Page 20: ...loss on the piston rod Reseal the guide replace the wiper ring and the groove ring c Oil loss on the lifting or lowering spindle Replace seals lubricate all sliding parts with Molykote 6 3 Replacemen...

Page 21: ...Non observance of the instructions in the operating manual concer ning transport storage installation commissioning operation and maintenance of the pit lift Unauthorised modification of the pit lift...

Page 22: ...22 8 Electrical and Hydraulic Diagram 8 1 Electrical Diagram HKE FKE400 Volt Standard...

Page 23: ...23 8 2 Electrical diagram HKE FKE 240 Volt only on special request 8 3 Lift control...

Page 24: ...24 9 Hydraulic diagram HKE FKE...

Page 25: ...spindle instead of pushbutton 205 Lowering spindle with handwheel 206 Sealing set for lifting and lowering spindles 207 Non return valve complete 208 End switch only for model with a lifting spindle...

Page 26: ...Manual Test Log complies with the basic safety and occupational health requirements of the following EC derctive EG directive 2006 42 EC for Machinery DIN EN Standard DIN EN 1494 2009 5 Mobile or mov...

Page 27: ......

Page 28: ...altogether This operating manual is intended for users with previous technical knowledge in the field of automotive technology All rights reserved Subject to modification of technical information and...

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