SG Models Master P-47D Thunderbolt Assembly Manual Download

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- head one clevis and M2 lock nut on to each el-
evator control rod. head the horns on until they
are lsh with the ends of the control rods.

- Elevator and rudder pushrods assembly as pic-
tures below.

- Locate items necessaryto install rudder pushrod.

RUDDER PUSHROD INSTALLATION

Summary of Contents for Master P-47D Thunderbolt

Page 1: ...ngspan 63 0 in 160 0 cm Wing area 728 5 sq ins 47 0 sq dm Weight 9 3 9 9 lbs 4 2 4 5 kg Length 51 8 in 131 5 cm Engine 0 61 0 91 cu in 2 stroke 0 91 1 00 cu in 4 stroke 15cc gasoline engine Radio 6 ch...

Page 2: ...g scale modelers will end up with a model that very much represents and full size P47 Experienced builders will ind ways to add even more detail making the P47 hunderbolt competive in scale contents H...

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Page 4: ...P 47D hunderbolt 60 Kit 4 Instruction Manual...

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Page 6: ...P 47D hunderbolt 60 Kit 6 Instruction Manual...

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Page 8: ...P 47D hunderbolt 60 Kit 8 Instruction Manual...

Page 9: ...rewall F0 Firewall 3pcs 3 Put the 1 irewall F0 on irewall F0 to paste them together st 4 5 Fill White Glue on the surface of the 1st irewall F0 Put the 2 irewall F0 on 1 irewall F0 to paste them toget...

Page 10: ...rea need to paste S2 Please kindly see in the drawing sheet so that avoiding mistake at this step 9 10 11 Put the right fuselage side S2 on the right fuse lage side S2 to paste them together Apply Whi...

Page 11: ...5 Put former F1 on the right fuselage side S2 S2 Use the ruler to adjust perpendicular angle of former F1 and the right fuselage side S2 S2 Apply CA Glue to keep ixed former F1 and the right fuselage...

Page 12: ...P 47D hunderbolt 60 Kit 12 Instruction Manual 21 22 23 24 25 28 26 27...

Page 13: ...13 31 32 30 33 34 35 36 29...

Page 14: ...P 47D hunderbolt 60 Kit 14 Instruction Manual 37 38 39 40 41 42 43 44...

Page 15: ...15 48 46 49 47 51 52 50 45...

Page 16: ...P 47D hunderbolt 60 Kit 16 Instruction Manual 53 54 55 56 57 58 60 59 Use White Glue to paste former F14 2pcs on former F14 Apply CA Glue around block include 3 layers for mer F14 F14...

Page 17: ...M3 blind nut 4pcs Install block of former F14 F14 to the fuselage side 64 Apply CA Glue to keep ixed block former F14 F14 with two side of fuselage Continue to install for the end former Use Aluminium...

Page 18: ...Install F16 and apply CA Glue to keep ixed Install F2 to F2 by White Glue Apply thin CA Glue around block include 2 lay ers former F2 F2 67 68 69 72 70 73 71 Install F26 and apply CA Glue to keep ixe...

Page 19: ...tall SW1 at right side and SW2 at let side then apply CA Glue to keep ixed Getting prepare set of antenna include F19 F19 and M4 blind nut 78 79 77 Paste F19 on F19 by CA Glue Attach M4 blind nut to b...

Page 20: ...0 Kit 20 Instruction Manual 80 Install H17 to fuselage and apply CA Glue to keep ixed Install F32 to fuselage and apply CA Glue to keep ixed 81 82 83 84 85 86 Install F20 2pcs to fuselage and apply CA...

Page 21: ...Install F21 2pcs to fuselage and apply CA Glue to keep ixed Use cutter knife cut of redundantcy wood of F21 90 91 Use sandpaper bar to sanding F21 so that mak ing a lat with fuselage side Install FW t...

Page 22: ...n ill CA Glue to keep ixed 93 94 95 96 97 98 99 Install F21 2pcs to fuselage at right side and let side and apply CA Glue to keep ixed Install F25 to fuselage at right side and let side then apply CA...

Page 23: ...with 5mm 36cm length photo 103 he plastic tube to go through all formers which have path of Fin and path of Elevator hole on each former and ill White Glue to keep ixed Use sandpaper bar to sanding a...

Page 24: ...ke mark at the center If the balsa sheet quite hard we should use the wet towel so that making sot the balsa sheet COVER TO THE RIBS OF FUSELAGE 1 2 3 6 4 5 Use cutter knife cut of redundantcy of SH3...

Page 25: ...25 7 8 9 Cover the sheet SH2 on ribs of fuselage at the let side Cover the sheet SH13 on ribs of fuselage at the let side 12 10 13 11 Cover the sheet SH14 on ribs of fuselage at the right side...

Page 26: ...the sheet SH7 on ribs of fuselage at the both of side Use cutter knife cut SH7 at position of the formers so that bending the sheet easily Apply CA Glue at position of the crack on the sheet SH7 15 16...

Page 27: ...the sheet SH5 on ribs of fuselage at the both of side Use the pen make mark at the center and then use Cutter knife to cut of redundantcy of SH5 Apply CA Glue to keep ixed the sheet SH5 24 25 26 Cove...

Page 28: ...to sanding block include F30 and F31 making lat with fuselage side Install FW to fuselage at right side and let side then apply CA Glue to keep ixed 28 29 30 31 32 33 Should use the wing as instructi...

Page 29: ...22 sticky more Use cutter knife to cut of redundantcy wood of 16mm block F22 as photo 37 38 Roll sandpaper around the paper tube so that making a sandpaper tube Sanding wood block F22 so that shaping...

Page 30: ...k with 3mm to drill the hole for bomb at the bottom of fuselage as photo he fuselage was inished Remove aluminium square ixed tool 40 41 42 43 44 45 Install F22 to fuselage and apply CA Glue to keep i...

Page 31: ...A Glue Getting prepare set of cowling mount include set of tap 4set and F1 Paste the tap together as photo and then install to F1 by CA Glue 49 Use sandpaper bar to sanding at block of tab as photo In...

Page 32: ...TALLING THE FUSELAGE SERVOS Because the size of servos difer you may need to adjust the size of the precut opening in the mount he notch in the sides of the mount allow the servo lead to pass through...

Page 33: ...may be necessary to remove some of the lashing around the tank opening using a modeling knife If lashing is present make sure none falls into the tank With the stopper assembly in place the weighted p...

Page 34: ...tank to the engine and muler he vent line will connect to the muler and the line from the clunk tothe carburetor MOUNTING THE ENGINE 2 stroke Position the engine with the drive washer 145mm forward of...

Page 35: ...sition the engine between the mounts Use four M4x30mm machine screws to secure the engine to the mount as shown 4x30mm Reinstall the servo horn by sliding the connec tor over the pushrod wire Center t...

Page 36: ...the high speed needle valve Make this out of suf fcient length 1 5mm wire and install it into the end of the needle valve Secure the wire in place by tightening the set screw in the side of the needl...

Page 37: ...sing the M3x10mm screws Install the ribs for canopy include H1 H2 H3 H4 H5 H6 H7 H8 H9 by CA glue Getting prepare aluminium square tool 2pcs and the rib of canopy BUILD THE CANOPY 1 2 Paste prepare al...

Page 38: ...et of latch at behind include H10 4pcs Paste 2 pieces together make for each the latch by CA glue 9 10 11 Attach M4 blind nut to the latch and then ill CA glue around Attach the latch to canopy at beh...

Page 39: ...or canopy and fuselage until look seamless 14 15 Use sandpaper to sanding all around the fuselage Paint the canopy frame Cover the rest of the clear area with making tape so that mask of protect it fr...

Page 40: ...is lat Position the pilot iure on the canopy lor as show Locate the oval shaped on the canopy lor and re move the covering Use epoxy to glue this into the base of the pilot iure and glue the cockpit...

Page 41: ...uare Fixed Tool be separated 2 parts Weld 2 parts the Aluminium Square Fixed Tool as perpendicular aluminium frame 5 6 Getting prepare trailing edge include W28 and W29 Paste W28 on W29 by White Glue...

Page 42: ...tall leading edge to the ribs of wing 11 12 13 Apply CA Glue to keep ixed leading edge Use the clamp to hold on perpendicular alumini um frame and the ribs of wing together Use cutter knife to cut tra...

Page 43: ...ly CA Glue to keep ixed as photo Please kindly see the view of wing in the drawing sheet 20 17 18 19 Use sandpaper bar to sanding at the end airfoil of wing as photo 21 Install W13 and W32 to wing and...

Page 44: ...W15 6mm balsa wood to wing and apply CA Glue to keep ixed as photo 23 24 26 25 27 Install W6 to wing by White Glue to keep ixed as photo Install W5 to wing by White Glue to keep ixed as photo Paste t...

Page 45: ...28 29 30 Apply thin CA Glue to around block include 2 layers W21 32 33 Install retract gear mount W21 to wing by White Glue and then ill CA Glue to keep ixed Paste W22 on W21 by White Glue as photo 3...

Page 46: ...nt to keep ixed Install W19 and W20 to wing by White Glue and then apply CA glue to keep ixed as photo 36 37 38 39 42 40 41 Getting prepare set of nut for nylon bolt include W34 2pcs and a nylon nut a...

Page 47: ...W18 by White glue Install W18 with blind nut available to W2 by White glue 48 49 47 Apply CA glue to keep ixed W18 Install servo mount WS3 WS4 WS5 to wing by CA glue Apply White glue on trailing edge...

Page 48: ...frame W25 to balsa sheet W39 at mark area for wheel s well Cover the balsa sheet W39 with balsa frame W25 available to wing 50 51 52 53 54 55 Sheeting was inished Use sandpaper bar to sanding 6mm bals...

Page 49: ...agment of 6mm balsa block for leading edge Hold the sheet down with weights while the glue dries Attach two fragment of 6mm balsa block to lead ing edge by CA glue 60 61 Cover balsa sheet W38 for 2nd...

Page 50: ...P 47D hunderbolt 60 Kit 50 Instruction Manual Cover balsa sheet W35 and W36 at servo area photo 62 to 66 64 65 66 67 68 71 69 70 Install W33 by CA glue Paste W16 on W4 by White Glue...

Page 51: ...ite glue at intersection of the wing rib and the tube as photo Cut of the paper tube at wing root as photo Cover balsa sheet W40 by white glue 77 75 76 Apply CA glue to keep ixed W40 Use sandpaper bar...

Page 52: ...to sanding at trailing edge Paste W1 on W2 by white glue 80 81 82 83 84 he aluminium tube through the ribs and then ill CA glue to keep ixed Paste W1 on W1 by CA glue to keep ixed Attach the pin 2pcs...

Page 53: ...sanding around wing Building the wing was inished Getting prepare set of lap as photo Install the ribs of lap to balsa sheet WA15 and leading edge of lap WA14 by CA glue Paste balsa block WA19 on lead...

Page 54: ...sheet WA15 to keep ixed as photo Apply white glue to the ribs of lap as photo Cover balsa sheet WA16 to the ribs of lap 4 5 7 8 9 10 Apply CA glue to keep ixed as photo Use sandpaper bar to sanding a...

Page 55: ...nished Getting prepare set of aileron as photo 15 Install the ribs of aileron to balsa sheet WA17 and leading edge of aileron WA13 by CA glue Apply white glue to the ribs of aileron as photo Cover bal...

Page 56: ...te glue Use the pen make the mark of hinge on lap fol low wing Use the pen make the mark of hinge on aileron follow wing Building the set of wing was inished Apply CA glue at leading edge WA20 with ba...

Page 57: ...ecial material that allows the C A to wick or penetrate and distribute throughout the hinge secure ly bonding it to the wood structure of the wing panel and lap Delect the lap and completely saturate...

Page 58: ...ounted to the aileron Slide the wing panel on the aileron until there is only a slight gap he hinge is now centered on the wing panel and aileron Remove the T pins and snug the aileron against the win...

Page 59: ...y hinging the aileron in place Ater both ailerons are securely hinged irmly grasp the wing panel and aileron to make sure the hinges are securely glued and cannot be pulled out Do this by carefully ap...

Page 60: ...n the mounting blocks and space it from the hatch Use a pencil to mark the mounting hole locations on the blocks Use drill bit in a pin vise to drill the mouting holes in the blocks A string has been...

Page 61: ...61 INSTALLING THE LIGHT COVER AILERON PUSHROD INSTALLATION INSTALLING THE FLAP PUSHROD Please see below pictures Repeat the procedure for the aileron pushrod 2 3 1 1 1 2 2...

Page 62: ...cessary to install landing gear pushrod RETRACTABLE LANDING GEAR SERVO PUSHROD INSTALLATION 2 1 2 3 4 Locate the items necessary to install the retracta ble landing gear as shown Install retractable l...

Page 63: ...63 BUILD THE HORIZONTAL STAB 5 9 10 6 7 8 3 4...

Page 64: ...4 Cover balsa sheet ST14 for 2nd side by white glue and then apply CA glue to keep ixed Hold the sheet down with weights while the glue dries and apply CA glue to the sheet at trailing edge 7 8 Insta...

Page 65: ...sheet ST15 and leading edge of elevator ST13 by white glue Apply white glue to the ribs of elevator and cover the balsa sheet ST15 as photo Use sandpaper bar for sanding the surface of sta bilizer Bui...

Page 66: ...6 for latting surface of elevator Use sandpaper bar for sanding leading edge and ST16 7 8 9 Building elevator was inished Use the pen make the mark of hinge on elevator follow stabilizer Set of Stab a...

Page 67: ...ling edge and place a mark Use a triangle and extend this mark from back to front across the top of the stabilizer Also extend this mark down the back of the trail ing edge of the stabilizer Using a m...

Page 68: ...lly remove the cov ering that overlaps the stabilizer mounting plat form sides in the fuselage Remove the covering from both the top and the bottom of the platform sides When you are sure that everyth...

Page 69: ...e ribs of rudder 3 Cover 2nd balsa sheet T19 to the ribs of rudder 4 Apply CA glue at the tabs show on the sheet to keep ixed 5 Cover balsa sheet T17 at botton of rudder as pho to 6 Cover balsa sheet...

Page 70: ...mm balsa block T5 by CA glue as photo Attach 8mm balsa block for two side by CA glue as photo 11 12 Use a cutter to sharpen the T5 for latting surface of rudder Use sandpaper bar for sanding the surfa...

Page 71: ...5 and then attach 6mm balsa block T13 by CA glue as photo 4 Apply white glue to the ribs of in 5 Cover balsa sheet T20 on the ribs of in Apply CA glue at the tabs show on the sheet to keep ixed 6 7 Us...

Page 72: ...Manual 9 10 8 Apply CA glue to keep ixed triangle balsa block Apply white glue to leading edge so that triangle balsa block 11 12 13 Paste 2 pieces 8mm balsa block T21 together by CA glue Attach to l...

Page 73: ...1 for latting surface of in Use sandpaper bar for sanding around the in Building the in was inished 17 Use the pen make the mark of hinge on the in follow rudder Use the cutter knife cut of a slot for...

Page 74: ...re install stabilizer 3 4 5 Put the stabilizer and continue to sanding until itting there no slit at here At the same time the stabilizer and the wing tube have to parallel togeth er Put the rudder on...

Page 75: ...he ailerons Repeat steps to install the rudder control horn as same as steps done for ailerons INSTALLING VERTICAL STABILIZER HINGING THE RUDDER INSTALL RUDDER CONTROL HORN Using a modeling knife remo...

Page 76: ...mounting slot and to bottom of the vertical stabilizer mounting area Apply epoxy to the bottom and top edges of the iller block and to the lower hinge also Set the stabilizer in place and realign Dou...

Page 77: ...h el evator control rod head the horns on until they are lsh with the ends of the control rods Elevator and rudder pushrods assembly as pic tures below Locate items necessaryto install rudder pushrod...

Page 78: ...P 47D hunderbolt 60 Kit 78 Instruction Manual MOUNTING THE TAIL WHEEL Locate items necessary to intall tail wheel 4 3 4 5 1 2...

Page 79: ...79 Insert fuel tank onto the wings 6 10 11 12 13 7 8 9...

Page 80: ...60 Kit 80 Instruction Manual BUILD THE SERVO MOUNT 1 2 3 he irst build servo mount by CA glue and then apply white glue to keep ixed Getting prepare set of servo mount include WS1 WS2 2 pcs WS6 2 pcs...

Page 81: ...include MO1 3pcs MO2 1pcs MO3 2pcs MO4 2pcs MO5 1pcs BUILD THE MOTOR MOUNT 1 2 3 Paste 3 pieces MO1 together by white glue and then apply CA glue around block include 3 layer to keep ixed 4 5 6 Paste...

Page 82: ...by white glue and ap ply CA glue around block include 3 layer to keep ixed And then attach to MO4 by CA glue Use perpendicular ruler for making angle 90 de gree 7 8 9 10 11 12 13 Attach MO1 block to M...

Page 83: ...rsion parts included with your model Model size 75 90 size models Motor 50mm 310 rev per volt Propeller 15x10 16x10 ESC 80A Lipo Batteries 8 cell 5200mA Attach the electric motor box to the irewall ce...

Page 84: ...e see picture shown Attach the motor to the front of the electric motor box using four 4mm blind nut four M3x15mm hex head bolts to secure the motor Please see picture shown Attach the speed control t...

Page 85: ...ling characteristics Moving the balance forward may improve the smoothness and arrow like tracking but it may then require more speed for take of and make it more diilt to slow down for landing Moving...

Page 86: ...P 47D hunderbolt 60 Kit 86 Instruction Manual...

Page 87: ...A Hamlet 4 Le Van Khuong Street Dong hanh Ward Hoc Mon District Ho Chi Minh City Viet Nam Oice 62 8 Ngo Tat To Street Ward 19 Binh hanh District Ho Chi Minh City Viet Nam Phone 848 86622289 or 848 360...

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SG Models Master P-47D Thunderbolt, Assembly Manual

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Summary of Contents for Master P-47D Thunderbolt

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