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SEW-Eurodrive MOVIPRO PHE Series, Operating Instructions Manual, Page: 35 / 100

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SEW-Eurodrive MOVIPRO PHE Series Operating Instructions Manual Download Page 35

6

Electrical installation

Protective measures against electrical hazards

Operating Instructions – MOVIPRO

®

 PHE..B-A15-.1X0..B-00

35

6.6.2

Installing ground connection or equipotential bonding

 WARNING

Electric shock due to faulty ground connection or equipotential bonding.

Severe or fatal injuries.

•

Make sure to install the ground connection and equipotential bonding correctly.

You have to protect all electrical operating resources such as the device or the motor
using ground connection or equipotential bonding.

23576855/EN – 10/2017

Summary of Contents for MOVIPRO PHE Series

Page 1: ...23576855_1017 Drive Technology Drive Automation System Integration Services Operating Instructions Drive and Application Controller MOVIPRO PHE B A15 1X0 B 00 Edition 10 2017 23576855 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...assembly 13 2 7 1 Restrictions of use 13 2 8 Electrical connection 13 2 8 1 Required preventive measure 13 2 9 Protective separation 14 2 10 Startup operation 14 3 Functional safety 15 3 1 Integrated...

Page 4: ...asures against electrical hazards 34 6 6 1 Connection points for mobile applications 34 6 6 2 Installing ground connection or equipotential bonding 35 6 7 Using prefabricated cables 38 6 7 1 Use of th...

Page 5: ...tware 67 7 4 2 Additional information 67 8 Operation 68 8 1 For your safety 68 8 2 Relative cyclic duration factor cdf 69 8 3 Duty cycles 69 8 3 1 Duty type S1 69 8 3 2 Duty type S2 70 8 3 3 Duty type...

Page 6: ...10 5 Safety related characteristic value STO 86 10 6 Dimension drawings 87 10 6 1 Device with motor connection HAN Q8 0 87 10 6 2 Device with motor connection HAN 10E 89 10 6 3 Mounting bracket 90 11...

Page 7: ...ng documentation for all further components 1 3 Structure of the safety notes 1 3 1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes Signa...

Page 8: ...Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded...

Page 9: ...no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases SEW EURODRIVE assumes no liability for defects 1 6 Pr...

Page 10: ...e that all of the work listed in the following is carried out only by qualified specialists Setup and installation Installation and connection Startup Maintenance and repairs Shutdown Disassembly Ensu...

Page 11: ...l installation startup troubleshooting and maintenance of the product who possess the following qualifications Qualification in the electrotechnical area in accordance with the national regula tions F...

Page 12: ...the connection conditions are provided on the nameplate and in chapter Technical data in the documentation Always comply with the data and conditions Unintended or improper use of the product may resu...

Page 13: ...level under the following conditions The reduction of the nominal output current and or the line voltage is considered according to the data in chapter Technical data 2 82 in the documentation Above 2...

Page 14: ...connections because capacitors might still be charged Observe the fol lowing minimum switch off time 10 minutes Observe the corresponding information signs on the product In the event of deviations fr...

Page 15: ...al safety relay They de energize all active elements that generate the pulse trains to the power output stage IGBT when a connected command device e g emer gency stop button with latching function is...

Page 16: ...e INFORMATION Observe chapter Restrictions 2 18 3 1 4 Drive safety functions STO Safe Torque Off If the STO function is activated the drive inverter no longer supplies power to the mo tor As a result...

Page 17: ...safety function corresponds to a controlled stop of the drive according to EN 60204 1 stop category 1 t2 t1 t V t 9007201225618443 Drive safety function monitored Drive safety function trips v Speed...

Page 18: ...spect to safety In case of a fault the drive might not be decelerated after the delay time or it might be acceler ated in the worst case In this case the STO function 2 16 is only activated after the...

Page 19: ...owing when routing the safety related control cables and the cable for the temperature switch TH Route these cables separately from power cables Exceptions to this are hybrid cables from SEW EURODRIVE...

Page 20: ...r PFHd value must also be determined The PFH value of the device is to be used to determine the PFHd value for the overall application Application Safety controller requirements Performance Level d ac...

Page 21: ...at least once a year Depending on the process the performance level can also be checked each time the machine system is switched on 3 3 Connection variants 3 3 1 Basic considerations For group discon...

Page 22: ...is the sole re sponsibility of the project planner Maximum permitted voltage drop in the 24 V supply cable When dimensioning group drives observe the values of the maximum cable lengths and the permit...

Page 23: ...Control for 2 wire brakes 3 Control for 3 wire brakes from SEW EURODRIVE 1 Design with operation switch X0 Auxiliary axis connection without connection for an auxiliary axis Communication type X1 1 ha...

Page 24: ...ate D 76646 Bruchsal Made in Germany Type SO Eingang Input XXX XXXXXXXX XXX XX XXX Ausgang Output T P IP U I f U I f 3 4 5 1 6 2 9007213732967819 1 Product name 2 CE marking 3 RCM approval depending o...

Page 25: ...n the device design 4 Service interface 5 PE connection 6 Nameplate 7 Motor connection connection depends on the device design 4 6 Accessories INFORMATION The scope of delivery does not include access...

Page 26: ...003 k1 5 08282919 BW200 005 k1 5 08282838 M12 parameter memory For further information refer to the following documentation MOVIVISION EMS basic manual M12 parameter memory 17976340 Mounting accessor...

Page 27: ...data and the permitted conditions for the operating location of the device are observed The minimum clearance and the required gaps for using a mounting plate are complied with For further informatio...

Page 28: ...ounting positions that are not permitted 5 3 Minimum clearance INFORMATION Observe the following minimum clearances during installation For connection of the cables and plug connectors For handling th...

Page 29: ...m Y2 57 mm Y3 91 mm B to the side on the right Room for connection cables plug connect ors mounted elements and actuator ele ments e g maintenance switch 120 mm C Housing cover Space for display eleme...

Page 30: ...too high Damage to the thread or the screw Do not exceed the maximum tightening torque of 3 1 Nm 3 5 Nm Use the accessories that are available from SEW EURODRIVE for mounting Mounting kit with EMS ang...

Page 31: ...using Mounting the device 1 Refer to the dimension drawing for the distances regarding the boreholes for mounting the angle bracket 2 Mark the boreholes at the installation location 3 Cut 2 M5 threads...

Page 32: ...lead to a malfunction Damage to property Only connect motors with thermostat TH to the device The device supports the following global motors from SEW EURODRIVE Observe the possible brake voltage in c...

Page 33: ...uipotential bonding 2 35 6 5 Cable routing Observe the following when routing the cables Use suitable cables to connect power supply and communication For more in formation on connection descriptions...

Page 34: ...obile systems with direct power supply according to IEC 60364 4 43 against electrical hazards Comply with the following rules Ground the device with the shortest possible route PE Use a green yellow g...

Page 35: ...equipotential bonding WARNING Electric shock due to faulty ground connection or equipotential bonding Severe or fatal injuries Make sure to install the ground connection and equipotential bonding cor...

Page 36: ...t braking resistor Always ground the device using the shortest possible route The connection points for ground connection or equipotential bonding are on the nar row sides of the device They are marke...

Page 37: ...o at least 85 mm 6 Crimp the ring cable lug for M5 to the PE connection cable of the braking resistor 3 7 Crimp a suitable female push on connector 6 3 mm to each of the remaining con ductors of the b...

Page 38: ...ctor according to the following requirements Supply cable 10 mm Install two PE conductors with a cable cross section corresponding to the supply cable Both PE have to be connected to different connect...

Page 39: ...t be affected inadvertently when using non SEW cables This concerns in particular the following properties Mechanical properties such as IP protection class cable carrier suitability Chemical properti...

Page 40: ...current and can signi ficantly reduce the sensitivity of a residual current device of type A A type A resid ual current device is thus not permitted as protection device If the use of a residual curre...

Page 41: ...nternal 24 V supply for the inverter Only use the operating switch to stop the drive during operation Do not use the operating switch for work on live parts WARNING Unintentional start up of the motor...

Page 42: ...gnation 1 1 X2013 Motor with brake control PHE2 B 6 9 2 Connection of signal interfaces Communication package 1 Connection Function Type designation 1 2 3 4 5 6 1 X4441 M12 parameter memory PHE 1B 2 X...

Page 43: ...485 interface external with DC 24 V 5 X5002_3 Digital input communica tion and control unit 6 X5002_4 Digital input communica tion and control unit Communication package 3 STO Connection Function Type...

Page 44: ...ng SEW EURODRIVE components can be ordered For each connection the available prefabricated cables are listed Specify the part number and length of the required cable in your order The number and desig...

Page 45: ...les only X 2 Number of cores X G with green yellow PE conductor X without PE 0 25 Core cross section in mm2 Cable shield A plus sign is added to cores with other features Examples The following exampl...

Page 46: ...on connectors must comply with the standard DIN 46 245 part 3 DIN 46 247 part 3 or DIN 46 346 part 3 Use the female push on connector only with the insulating housing specified by the manufacturer Mak...

Page 47: ...Line connection phase Z 8 C2 n c Control input C2 for device variant PHE B 1X0 2 Not assigned 9 C1 Control input C1 Connection recommendation INFORMATION Phase L1 phase L2 or phase L3 can be connected...

Page 48: ...for external operating switches Connection type M12 5 pole female A coded Connection image 1 4 3 2 5 No Name Function 1 24V DC 24 V output 2 0V24_SW 0V24 reference potential switched 3 0V24 0V24 refer...

Page 49: ...se motors with built in brake rectifiers in conjunction with this device Function Power connection for motor with brake up to 4 kW Connection type Han Q 8 0 female Connection image 8 5 3 1 2 4 PE 6 7...

Page 50: ...ariable length D 1 5 DRS71 DRE80 DRE90 DRN80 DRN90 Part number 18127681 m Cable design 4G1 5 Han Q 8 0 IS m Variable length D 1 5 DRS71m DRE80 90m DRN80 90m Part number 18127703 Han Q 8 0 IS Variable...

Page 51: ...0 open terminal box connection M4 Variable length D 1 5 DRS71 DRE80 DRE90 DRN80 DRN90 Part number 18164250 W Han Q 8 0 IS W Variable length D 1 5 DRS71W DRE80 DRE90W DRN80 DRN90W Part number 18164269...

Page 52: ...Component Part number 18164374 m Han Q 8 0 IS m Variable length D 1 5 DRS71m DRE80 DRE90m DRN80 DRN90m Conductor assignment Part number Signal name Core color 18125794 18164234 U1 Black U1 V1 Black V1...

Page 53: ...rid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor Also observe the wiring diagram of the respective motor 1 BK 5 BK 4 1b 2b BK 3 BK 1 BK 2 a a a...

Page 54: ...h built in brake rectifiers in conjunction with this device Function Power connection for motor with brake up to 4 kW Connection type Han 10 E Connection image 1 2 3 4 5 6 7 8 9 10 No Name Function 1...

Page 55: ...llation type Type Component Part number 18164242 Han 10 E open terminal box connection M4 Variable length D 1 5 DRS71 DRE80 DRE90 DRN80 DRN90 Part number 18164277 Han 10 E IS Variable length D 1 5 DRS...

Page 56: ...ing diagram 4 3 2 5 1 No Name Function 1 24V DC 24 V output 2 RS RS485 data line 3 GND Reference potential 4 RS RS485 data line 5 res Reserved Connection cables Cable Length installation type Componen...

Page 57: ...85 interface service Function RS485 service interface Connection type RJ10 Wiring diagram 1 4 No Name Function 1 GND Reference potential 2 RS RS485 data line 3 RS RS485 data line 4 5V DC 5 V output Co...

Page 58: ...nction Interface for connecting the M12 parameter memory Connection type M12 5 pole male A coded Connection image 2 1 5 4 3 No Name Function 1 GND Reference potential 2 5V DC 5 V output 3 D Data line...

Page 59: ...24 V output 2 DIO01 Digital input digital output 01 3 0V24 0V24 reference potential 4 DIO00 Digital input digital output 00 5 FE Equipotential bonding functional earth 6 10 12 X5002_2 Digital input co...

Page 60: ...V DC 24 V output 2 DI05 Digital input 05 3 0V24 0V24 reference potential 4 DI04 Digital input 04 5 FE Equipotential bonding functional earth 6 10 14 X5002_4 Digital input communication and control uni...

Page 61: ...tion image 2 4 3 5 7 8 6 1 No Name Function 1 DI04 Digital input 04 2 DI05 Digital input 05 3 DI06 Digital input 06 4 DI07 Digital input 07 5 24V DC 24 V output 6 res Reserved 7 GND Reference potentia...

Page 62: ...ctrical installation Electrical connections Operating Instructions MOVIPRO PHE B A15 1X0 B 00 62 Connection component Sensor actuator box Part number 19111142 Connection M8 12204389259 23576855 EN 10...

Page 63: ...only if the device will not perform any safety functions ac cording to EN ISO 13849 1 INFORMATION Use only shielded cables for this connection This connection is marked with a yellow ring Function In...

Page 64: ...lation Electrical connections Operating Instructions MOVIPRO PHE B A15 1X0 B 00 64 Connection component STO jumper plug Part number 11747099 Structure bridged 1 4 2 3 Connection M12 63050395932099851...

Page 65: ...ct for the function WARNING Risk of injury and possible damage to property if the motor starts up unintentionally Fatal or severe injuries and damage to property Set the device to a safe state Switch...

Page 66: ...prerequisites must be fulfilled to ensure fault free operation The M12 parameter memory must be plugged in Connect the jumper plug or a suitable external operating switch for devices with communicatio...

Page 67: ...7 4 Device configuration 7 4 1 Software Use the latest version of the following software to make all the required settings MOVIVISION EMS basic 7 4 2 Additional information For further information re...

Page 68: ...inverter before changing the switch at the device output WARNING Risk of crushing if the motor starts up unintentionally Severe or fatal injuries Observe the startup instructions Ensure that persons...

Page 69: ...e device on and off again in quick succes sion 8 2 Relative cyclic duration factor cdf The cyclic duration factor cdf is the ratio between the period of loading and the cycle duration The cycle durati...

Page 70: ...temperature rise Characterized by a sequence of identical duty cycles each including a time of op eration at constant load and a time at rest Described by the relative cyclic duration factor cdf in t1...

Page 71: ...ction the status display of the device displays the following error codes Code Meaning Possible cause Measure 302 Overcurrent Short circuit at frequency in verter output Check the connection between t...

Page 72: ...Faulty connection between brake coil braking resistor Check the braking resistor brake coil connection Correct if necessary Reset error by switching the device off or via error reset function Incorrec...

Page 73: ...ered Reduce the load on the motor Reset the error by switching off the operating switch The connection to the TH winding thermostat of the mo tor is interrupted The motor connector is not plugged in C...

Page 74: ...connection canceled Infrared connection to keypad physically interrupted for more than 15 s Establish infrared connection via keypad OFF 609 Operating switch switched off Operating switch switched off...

Page 75: ...e device starts automatic operation 698 M12 parameter memory replaced M12 parameter memory re placed No measures required Code does not indicate an error The code serves to distinguish between old and...

Page 76: ...3 Software status Flashes red The device software on the control is operating 4 24 V supply Lights up green There is an internal 24 V supply 5 Supply service interface The service interface is supplie...

Page 77: ...rly 9 2 Device replacement 9 2 1 Notes on replacing devices The following device data is stored on the M12 parameter memory in order to facilitate rapid device replacement Application parameter Vehicl...

Page 78: ...the new device in the plant 5 Switch the power supply back on For more information refer to the MOVIVISION EMS basic manual 9 3 Cleaning Before cleaning the device disconnect it from the grid Disconne...

Page 79: ...on is stored when a malfunction occurs Time stamp Current command positive negative half wave or full wave Device status Error that has occurred error code Error counter 1 10 For further information r...

Page 80: ...minutes To shut down the device disconnect it from the power supply using appropriate measures 9 7 Storage Observe the following instructions when shutting down or storing the device Cover the connect...

Page 81: ...have not performed maintenance regularly every 2 years SEW EURODRIVE recommends that you increase the supply voltage slowly up to the maximum voltage This can be done for example by using a variable t...

Page 82: ...0 m h 1000 m above sea level IN reduction by 4 per 100 m For more information see chapter Current reduction derat ing 2 83 Installation altitude with derat ing h 1000 m above sea level IN reduction by...

Page 83: ...titude and ambient temperature for a PWM of 4 kHz Refer to chapter Technical data 2 82 for a detailed description of the parameters Also observe the Restrictions of use 2 13 and the Vline reduction by...

Page 84: ...nce phase de pends on the device configuration LX or LZ Refer to the nameplate for the data Current consumption in active state full wave 3 6 mA 10 Input frequency 50 60 Hz Digital inputs Design Compa...

Page 85: ...or protection TH Maximum motor cable length 3 m Possible brake voltage with 3 wire brake 120 V 230 V recommended 400 V Maximum brake holding cur rent of 2 wire brake variant DC 0 41 A Output voltage o...

Page 86: ...28 mA Integrated short circuit protec tion PTC I t full wave 4 4 A s at AC 400 V Maximum short circuit current full wave at AC 400 V 18 A for 20 ms Digital outputs Design Short circuit proof Nominal...

Page 87: ...nstructions MOVIPRO PHE B A15 1X0 B 00 87 10 6 Dimension drawings 10 6 1 Device with motor connection HAN Q8 0 INFORMATION For the connections connection cables and connected components observe a clea...

Page 88: ...MOVIPRO PHE B A15 1X0 B 00 88 The dimension drawing shows the mechanical dimensions of the device in mm 80 24 26 113 60 10 182 125 4xM5 34 6 5 M8x16 4x 282 21 5 325 375 5 337 2xM6 98 97 309 350 186 2...

Page 89: ...ATION For the connections connection cables and connected components observe a clear ance of 120 mm to the side The dimension drawing shows the mechanical dimensions of the device in mm 108 26 24 80 1...

Page 90: ...10 Technical data Dimension drawings Operating Instructions MOVIPRO PHE B A15 1X0 B 00 90 10 6 3 Mounting bracket 33 37 5 23 0 5 26 202 130 12 24 8 5 9007211204068235 23576855 EN 10 2017...

Page 91: ...ce Hagenau SEW USOCOME 48 54 route de Soufflenheim B P 20185 67506 Haguenau Cedex Tel 33 3 88 73 67 00 Fax 33 3 88 73 66 00 http www usocome com sew usocome com India Chennai SEW EURODRIVE India Priva...

Page 92: ...en 6 8 553 03 J nk ping Box 3100 S 550 03 J nk ping Tel 46 36 34 42 00 Fax 46 36 34 42 80 http www sew eurodrive se jonkoping sew se USA Lyman SEW EURODRIVE INC 1295 Old Spartanburg Highway P O Box 51...

Page 93: ...18164250 52 18164269 52 18164285 52 18164374 52 Connection components Jumper plug 48 M12 parameter memory 58 Sensor actuator box 62 STO jumper plug 64 USB11A interface adapter 57 Connection regulation...

Page 94: ...mum number of devices 21 Group error 75 H Hazard symbols Meaning 8 Hybrid cable 19 I Inspection 77 Installation 30 EMC 33 Ground connection 34 Safety notes 13 Installation instructions 19 Installation...

Page 95: ...y information 10 Setup 13 Structure of embedded 8 Structure of the section related 7 Use 12 Safety relay Requirement for 20 Switching capacity 21 Safety technology Limitations 18 Safe state 15 Scope o...

Page 96: ...Index X X1261 46 X1551 48 X2011 49 X2013 54 X4011 56 X4022 57 X4441 58 X5002 59 60 X5003 61 X5502 63 23576855 EN 10 17 Operating Instructions MOVIPRO PHE B A15 1X0 B 00 96...

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Page 100: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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