SEW-Eurodrive MOVIFIT-FC Operating Instructions Manual Download Page 1

Page: 1 / 172

Drive Technology \ Drive Automation \ System Integration \ Services

MOVIFIT

-FC

Operating Instructions

Edition 10/2008

11663014 / EN

Summary of Contents for MOVIFIT-FC

Page 1: ...Drive Technology Drive Automation System Integration Services MOVIFIT FC Operating Instructions Edition 10 2008 11663014 EN ...

Page 2: ...SEW EURODRIVE Driving the world ...

Page 3: ...optional 16 3 5 MOVIFIT FC unit designation 18 4 Mechanical Installation 20 4 1 Installation instructions 20 4 2 Approved installation position 20 4 3 Assembly instructions 21 4 4 Central opening closing mechanism 26 4 5 Tightening torques 28 4 6 MOVIFIT Hygienicplus version 30 5 Electrical Installation 33 5 1 Installation planning taking into account EMC aspects 33 5 2 Installation instructions a...

Page 4: ...term storage 129 9 Technical Data 130 9 1 CE marking UL approval and C Tick 130 9 2 Version with operating point 400 V 50 Hz 130 9 3 Version with operating point 460 V 60 Hz 132 9 4 General electronics data 133 9 5 Digital inputs 133 9 6 Digital outputs DO00 DO03 134 9 7 Digital output DB00 134 9 8 Interfaces 135 9 9 Cable type A hybrid cable 137 9 10 Braking torques 139 9 11 4 Q operation with mo...

Page 5: ...ions completely and understood them If you are unclear about any of the information in this documentation or require further information please contact SEW EURODRIVE 1 2 Structure of the safety notes The safety notes in these operating instructions are structured as follows Symbol SIGNAL WORD Nature and source of danger Possible consequence s if disregarded Measure s to avoid the danger Symbol Sig...

Page 6: ...ho work independently on the unit You must also ensure that the documentation is legible 1 4 Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of MOVIFIT FC and to achieve the specified product and per formance features SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting f...

Page 7: ...ation MOVIFIT FC depending on its degree of protection may have live uninsulated and sometimes moving or rotating parts as well as hot surfaces The unauthorized removal of covers improper use incorrect installation or improper operation may result in severe injuries to persons or damage to property Consult the documentation for further information 2 2 Target group Only qualified electricians may p...

Page 8: ...l circumstances 2 3 1 Safety functions MOVIFIT FC may not perform any safety functions unless they are described and expressly approved For safety applications ensure that the information in the following publication is observed Safe Disconnection for MOVIFIT Use only components in safety applications that were explicitly designed and supplied for this purpose by SEW EURODRIVE 2 3 2 Hoist applicat...

Page 9: ...e applicable national accident prevention guidelines when working on a live MOVIFIT FC e g BGV A3 Electrical installation must be carried out according to pertinent regulations e g line cross sections fusing and protective earth connection The documentation contains additional information You will find notes on EMC compliant installation e g shielding grounding configura tion of filters and routin...

Page 10: ...cted and screwed on Never disconnect the EBOX for MOVIFIT FC or any power plug connectors during operation Doing so can lead to dangerous electric arcs forming which can cause irrep arable damage to the unit fire risk irreparable contacts Important The MOVIFIT maintenance switch disconnects only the integrated frequency inverter from the mains The terminals of MOVIFIT FC are still connected to the...

Page 11: ...rd ABOX and hybrid ABOX EBOX ABOX Version MTF 00 Size 1 Size 2 MOVIFIT FC with integrated frequency inverter ABOX MTA S02 0 Standard ABOX with terminals and cable bushings1 MTA S42 00 Hybrid ABOX with M12 for I Os2 MTA S52 00 Hybrid ABOX with M12 for I Os and bus1 MTA S62 00 Hybrid ABOX with M12 for I Os and push pull RJ453 1 With DeviceNet micro style connector for DeviceNet connection 2 Not avai...

Page 12: ... with the Han Modular ABOX EBOX ABOX MTF 00 Size 1 Size 2 MOVIFIT FC with integrated frequency inverter MTA H12 00 Han Modular ABOX with M12 for I Os and bus and with industrial plug connectors1 1 With DeviceNet Micro style connector for DeviceNet connection MTA H22 00 Han Modular ABOX with M12 for I Os push pull RJ45 and industrial plug connectors2 2 Not available in connection with DeviceNet or ...

Page 13: ...to connection box DIP switch S10 for unit functions DI 03 DI 01 DI 02 DI 00 DI 04 DI 05 DI 06 DI 07 DI 08 DI 09 DI 11 DI 12 D O 00 DI 13 D O 01 DI 14 D O 02 DI 15 D o0 3 SY S F BU S F 24 V C 24 V S RU N RU N PS M O V IF IT X X ON 1 2 3 4 5 6 S10 EBOX MTF 00 X DI03 DI01 DI02 DI00 DI04 DI05 DI06 DI07 DI08 DI09 DI10 DI11 DI12 DO00 DI13 DO01 DI14 DO02 DI15 Do0 3 SY S F BU S F 24 V C 24 V S RU N RU N P...

Page 14: ...8 9 10 Mounting rail Connection to EBOX Protection cover Maintenance switch DIP switch S1 for bus termination PROFIBUS version only DIP S3 switches for SBus bus termination DIP switch S2 for bus address PROFIBUS and DeviceNet version only Diagnostic interface below screw connection Grounding screws Micro style connector DeviceNet version only X ON 1 2 3 4 5 6 7 8 S2 S1 ABOX MTA S02 00 ABOX MTA S62...

Page 15: ...ample of the connection technology of the PROFIBUS version For more detailed information on other variants refer to section Electrical Installation 812501131 1 2 3 4 5 6 7 Mounting rail Connection to EBOX Protection cover Maintenance switch Grounding screws DIP switch S2 for bus address PROFIBUS and DeviceNet version only Diagnostic interface below screw connection ABOX MTA H12 00 ABOX MTA H22 00 ...

Page 16: ...pact resistance of the surface against mechanical damage Compatibility with cleansing agents having the following properties Alkaline Acidic Disinfectant Never mix cleaning and disinfecting agents Never mix acids and chlorine alkalis as poisonous chlorine gas will result Strictly observe the safety instructions of the cleaning agent manufacturer Resistant to temperature fluctuations Not sensitive ...

Page 17: ...only available in one color Connection board with increased resistance to moisture condensation special surface treatment ABOX with special surface treatment only available in one color With the Hygienicplus version generally without maintenance switch Stainless steel screw plugs optionally available Y X DI 03 DI 01 DI 02 DI 00 DI 04 DI 05 DI 06 DI 07 DI 08 DI 09 DI 11 DI 12 D O 00 DI 13 D O 01 DI...

Page 18: ...0 V 50 Hz 01 DAS motor 400 V 50 Hz 10 DRS motor 400 V 50 Hz 11 DRE motor 400 V 50 Hz 12 DRS motor 460 V 60 Hz 13 DRE motor 460 V 60 Hz 16 DRP motor 400 V 50 Hz 17 DRP motor 460 V 60 Hz A Version Function level 0 Classic 1 Technology 2 System Fieldbus P1 PROFIBUS D1 DeviceNet E2 PROFINET Z1 SBus slave E3 EtherNet IP Modbus TCP Connection type 3 3 phase Connection voltage 50 AC 380 500 V Unit power ...

Page 19: ...ROFIBUS 2 DeviceNet 3 EtherNet IP PROFINET Modbus TCP Connection configuration S02 S42 S52 S62 H12 H22 Standard ABOX with terminals and cable bushings Hybrid ABOX with M12 for I Os Hybrid ABOX with M12 for I Os bus Hybrid ABOX with M12 for I Os and push pull RJ45 for bus Han Modular ABOX with M12 for I Os bus and industrial plug connectors Han Modular ABOX with M12 for I O push pull RJ45 and indus...

Page 20: ...in use 4 2 Approved installation position The following figure depicts the approved installation position for MOVIFIT MOVIFIT is attached by means of a mounting plate using the four screws already installed in the mounting surface For further information refer to section Assembly instructions see page 21 CAUTION Risk of injury due to protruding parts especially the mounting rail Risk of cutting or...

Page 21: ...d depending on the base suitable dowel pins if necessary Size 1 In conjunction with a standard mounting rail 758540299 66 334 5 303 5 280 140 37 9 min 40 15 min 50 1 2 TIPS 1 Observe the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit For...

Page 22: ...99309835 334 4 66 min 40 min 50 1 2 15 37 9 40 50 50 TIPS 1 Observe the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit For detailed dimension drawings see the section Dimension drawings see page 146 ...

Page 23: ...min 40 min 50 1 2 15 TIPS 1 Observe the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit For detailed dimension drawings see the section Dimension drawings see page 146 ...

Page 24: ...rface SEW EURODRIVE recommends using screw size M6 and depending on the base dowel pins if necessary Use appropriate washers or screw and washer assemblies for the mounting plates with special surface treatment on the Hygienicplus version 3 Attach the ABOX to the screws using the mounting plate 758550411 758565899 min 4 x M6 1 2 ...

Page 25: ... Assembly instructions Operating Instructions MOVIFIT FC 25 4 Tighten the screws CAUTION Danger due to falling load Minor injuries You will have to tighten at least 4 wall screws to ensure a secure fit after mounting 758590731 ...

Page 26: ...NG The surface temperature of the MOVIFIT FC can be very high during operation Danger of burns Do not touch MOVIFIT FC until it has cooled down sufficiently NOTICE If the torque is too high the central opening closing mechanism can be destroyed Tighten the retaining screw up to the stop using a tightening torque of 7 Nm 60 lb in The degree of protection specified in the technical data only applies...

Page 27: ...w 1 Position the EBOX on the ABOX Do not twist the EBOX Hold the EBOX only by both sides during the procedure see the following figure 2 Tighten the retaining screw up to the stop using a tightening torque of 7 Nm 60 lb in 3 MOVIFIT is closed correctly when the redirector of the closing mechanism 2 is on the mounting plate 1 813362059 813384075 813392395 90 EBOX ABOX 0 Z Z 1 1 2 2 ...

Page 28: ...tion Tightening torques 28 Operating Instructions MOVIFIT FC 4 5 Tightening torques 4 5 1 Blanking plugs Tighten the blanking plugs optionally supplied by SEW EURODRIVE using a tightening torque of 2 5 Nm 22 lb in 758614667 ...

Page 29: ...ows Cable with outer diameter 10 mm Ã 160 N Cable with outer diameter 10 mm 100 N 758624523 Screw connection Part number Size Tightening torque EMC cable glands nickel plated brass 1820 478 3 M16 x 1 5 3 5 Nm to 4 5 Nm 31 40 lb in 1820 479 1 M20 x 1 5 5 0 Nm to 6 5 Nm 44 57 lb in 1820 480 5 M25 x 1 5 6 0 Nm to 7 5 Nm 53 66 lb in EMC cable glands stainless steel 1821 636 6 M16 x 1 5 3 5 Nm to 4 5 N...

Page 30: ...replaced by suitable IP69K screw connections see page 145 and the approved mounting position is observed see page 20 Make sure to install the cable with a drip loop see the following figure TIPS SEW EURODRIVE guarantees that the Hygienicplus special surface treatment is free from faults when delivered Report any damage that has occurred during transport immediately Although the special surface tre...

Page 31: ...supplied by SEW EURODRIVE to 2 5 Nm 22 lb in CAUTION The IP69K degree of protection is achieved only if the plastic screw plugs delivered as standard are replaced by suitable IP69K screw connections Refer to section Optional metal screw connections see page 145 for screw connec tions available from SEW EURODRIVE Only the listed stainless steel screw connec tions are suitable for IP69K 512774539 ...

Page 32: ...llows Cable with outer diameter 10 mm Ã 160 N Cable with outer diameter 10 mm 100 N 512772875 Screw connection Part number Size Tightening torque EMC cable glands nickel plated brass 1820 478 3 M16 x 1 5 3 0 Nm to 4 0 Nm 26 35 lb in 1820 479 1 M20 x 1 5 3 5 Nm to 5 0 Nm 31 44 lb in 1820 480 5 M25 x 1 5 4 0 Nm to 5 5 Nm 35 49 lb in EMC cable glands stainless steel 1821 636 6 M16 x 1 5 3 5 Nm to 4 5...

Page 33: ...e g control cables from solenoid valves motor cables Connection between MOVIFIT and motor SEW EURODRIVE recommends using pre fabricated SEW hybrid cables especially designed for connecting MOVIFIT units and motors Line shields Must have good EMC properties high shield attenuation May not serve only as mechanical protection for the cable Must be connected to a wide area of the unit s metal housing ...

Page 34: ...Do not use a conventional earth leakage circuit breaker as a protective device Universal current sensitive earth leakage circuit breakers trip current 300 mA are permitted for use as protective devices During normal operation of MOVIFIT earth leakage currents of 3 5 mA can occur SEW EURODRIVE recommends that you do not use earth leakage circuit breakers However if an earth leakage circuit breaker ...

Page 35: ...a separate terminals or use a copper protective earth conductor with a cross section of 10 mm2 DANGER Incorrect connection of PE Severe or fatal injuries or damage to property from electric shock The permitted tightening torque for the screw connection is 2 0 2 4 Nm 18 21 lb in Observe the following notes regarding PE connection Prohibited assembly procedure Recommendation Assembly with forked cab...

Page 36: ...efers to connections for functional ground You can connect any existing grounding conductor in the 24 V connection cable DANGER Important Do not connect the mains side PE to terminals marked with FE functional ground These connections are not designed for this purpose and therefore electrical safety is not guaranteed Severe or fatal injuries or damage to property from electric shock The PE conduct...

Page 37: ...ed on again 2 24V_S Actuator supply The digital outputs DO and the actuators connected to them are supplied by 24V_S The sensor supply output VO24_IV is also supplied by 24V_S while the digital inputs DI12 to DI15 are at the reference potential 0V24_S as these can be connected to the outputs on the same connections as an alternative Depending on the application the supply voltage can be switched o...

Page 38: ...nnected sensors and actuators is no longer supplied when voltage is disconnected This generally prompts an error message Connection of voltages Both voltages 24V_C and 24V_S can be connected via terminal X20 with a large line cross section and further looped to the next unit as 24 V power bus The voltages 24V_P and 24V_O should be connected to terminal X29 DANGER When using PROFIsafe option S11 pl...

Page 39: ...s stand alone units Regarding EMC they can only be evaluated when they are integrated in a drive system Conformity is declared for a described CE typical drive system These operating instructions contain further information WARNING The surfaces of the braking resistors get very hot when the braking resistors are loaded with Prated Risk of burns and fire Choose a suitable location for installing th...

Page 40: ...llation altitude higher than 1 000 m above sea level MOVIFIT with supply voltages of 380 to 500 V can be used at altitudes of more than 1 000 m 3 281 ft above sea level up to a maximum of 4 000 m 13 123 ft above sea level under the following peripheral conditions The rated continuous power is reduced based on the reduced cooling above 1 000 m see section Technical Data At 1 000 m 3 281 ft above se...

Page 41: ...ronic units EBOX from the connection units ABOX Check the insulation of the wiring in accordance with applicable national standards Check the grounding Check the insulation between the supply system cable and the DC 24 V cable Check the insulation between mains cable and communication cable Check the polarity of the DC 24 V cable Check the polarity of the communication cable Ensure equipotential b...

Page 42: ...ature of the motors using TF is not permitted Each motor must have a TH for temperature monitoring Connect the THs in series connection to the MOVIFIT FC unit The motor brakes may be controlled using constant voltage only alternative brake control system at startup using MOVITOOLS MotionStudio The rated voltage of all connected brakes must be equal 1240954123 MOVIFIT TIPS For more information on m...

Page 43: ...ions MOVIFIT FC 43 5 4 Standard ABOX MTA S02 00 5 4 1 Description The following figure depicts the standard ABOX with MTA S02 00 terminals and cable bushings 812547723 1 2 3 Maintenance switch option PE connection Diagnostics socket RJ10 under the screw connection 2 1 3 ...

Page 44: ... resistor Optional integrated braking resistor Optional switch disconnector The following figure shows the screw connections and plug connectors of the standard ABOX depending on the fieldbus interface 1022350091 M25 M16 M20 M20 M16 M25 M16 M20 M20 M16 Micro Style Connector X11 PROFIBUS PROFINET EtherNet IP Modbus TCP DeviceNet MTA11A 503 S0 2 00 MTA11A 503 S0 1 00 MTA11A 503 S0 3 00 MTA11A 503 S0...

Page 45: ... mm2 1 The maximum permitted cross section is reduced by one unit when conductor end sleeves are used e g 2 5 mm2 Æ 1 5 mm2 0 08 mm2 2 51 mm2 0 2 mm2 1 51 mm2 Connection cross section AWG AWG 24 AWG 10 AWG 28 AWG 121 AWG 28 AWG 141 AWG 24 AWG 161 Current carrying capacity max continuous current X1 32 A2 X20 16 A 2 According to standard EN 61800 5 1 the temperature of the connection terminals may b...

Page 46: ...tool up to two cross section sizes below the rated cross section Connecting conductors using a screw driver2 2 When connecting untreated flexible conductors or conductors with a small cross section that cannot be installed directly firmly insert a screw driver into the activation opening to open the clamping spring 812406283 812407947 Terminals X8 X81 X9 X91 X29 X45 X25 X30 X31 X351 1 Always use a...

Page 47: ...m Installation guidelines for PROFIBUS DP FMS order number 2 111 German or 2 112 English Installation recommendations for PROFIBUS order number 8 021 German or 8 022 English Apply the cable shield of the PROFIBUS cable as follows 812446219 TIPS Note that the PROFIBUS connector cores inside the MOVIFIT must be kept as short as possible and are always of equal length for the incoming and outgoing bu...

Page 48: ...e fabricated SEW hybrid cables specifically designed for connecting MOVIFIT and the motor see the section Hybrid cables see page 92 The outer shield of the hybrid cable must be attached to the housing of the unit using a suitable EMC cable gland The inner shield of the hybrid cable must be connected across a shield plate in the MOVIFIT ABOX as follows ABOX 812434571 ...

Page 49: ...em used The area dependent on the fieldbus is therefore represented as hatched and is described in the following sections Mains terminal power bus No Name Function X1 1 PE Mains connection PE IN 2 L1 Mains connection phase L1 IN 3 L2 Mains connection phase L2 IN 4 L3 Mains connection phase L3 IN 11 PE Mains connection PE OUT 12 L1 Mains connection phase L1 OUT 13 L2 Mains connection phase L2 OUT 1...

Page 50: ...Functional ground OUT 12 24V_C 24 V continuous voltage supply OUT 13 0V24_C 0V24 reference potential continuous voltage OUT 14 FE Functional ground OUT 15 24V_S 24V supply switched OUT 16 0V24_S 0V24 reference potential switched OUT 1 11 1 12 1213 1314 1415 1516 16 2 3 4 5 6 17 1718 18 7 8 X29 S3 1 2 3 4 11 12 13 14 X1 5 1 1 2 3 4 5 6 7 1 2 3 4 2 3 4 1 2 3 4 6 7 X81 X91 X45 X25 X35 X50 11 1 2 3 4 ...

Page 51: ... output X9 1 PE PE connection 2 Reserved 3 Reserved 4 Reserved 5 R Braking resistor connection R 6 Reserved 7 R Braking resistor connection R X91 1 4 Reserved 1 Before starting up a MOVIFIT FC drive that uses a constant DC brake you must connect an additional external braking resistor to the MOVIFIT FC inverter The braking resistor is used to dissipate the regenerative energy DANGER If you use bin...

Page 52: ...d jumpered with X20 6 15 24V_P 24 V supply for integrated frequency inverter OUT 16 0V24_P 0V24 reference potential for integrated frequency inverter OUT 17 24V_O 24 V supply for option card supply 18 0V24_O 0V24 reference potential for option card supply TIPS The terminal assignment X29 illustrated here applies as of status 11 of the wiring circuit board If you use a wiring circuit board with ano...

Page 53: ...nput DI12 or binary output DO00 switching signal DI06 DO00 Binary input DI06 or binary output DO00 switching signal 8 DI14 DO02 Binary input DI14 or binary output DO02 switching signal DI07 DO01 Binary input DI07 or binary output DO01 switching signal 11 DI01 Binary input DI01 switching signal Terminals X25 11 to X25 18 are reserved with function level Classic PROFIBUS or DeviceNet 12 DI03 Binary ...

Page 54: ...m 24V_C 26 VO24 III 24 V sensor supply group III DI08 DI11 from 24V_C 24 V sensor supply group III DI04 DI05 from 24V_C 27 VO24 IV 24 V sensor supply group IV DI12 DI15 from 24V_S 24 V sensor supply group IV DI06 DI07 from 24V_S 28 VO24 IV 24 V sensor supply group IV DI12 DI15 from 24V_S 24 V sensor supply group IV DI06 DI07 from 24V_S 31 0V24_C 0V24 reference potential for sensors 32 0V24_C 0V24 ...

Page 55: ...ge for peripheral devices 15 0V24_C 0V24 reference potential continuous voltage for peripheral devices jumpered with X20 3 1 X35 terminals can only be used with function levels Technology or System 1 11 1 12 1213 1314 1415 1516 16 2 3 4 5 6 17 1718 18 7 8 X29 X45 11 1 2 3 4 5 12 13 14 15 31 32 33 34 35 21 22 23 24 25 11 1 2 3 4 5 6 7 8 12 13 14 1516 1718 31 3233 21 22 23 X25 34 35 36 37 38 24 2526...

Page 56: ...inputs F DI00 and F DI02 22 F SS0 24 V sensor supply for failsafe inputs F DI00 and F DI02 23 F SS1 24 V sensor supply for failsafe inputs F DI01 and F DI03 24 F SS1 24 V sensor supply for failsafe inputs F DI01 and F DI03 25 F SS1 24 V sensor supply for failsafe inputs F DI01 and F DI03 31 0V24_O 0V24 reference potential for failsafe inputs outputs 32 0V24_O 0V24 reference potential for failsafe ...

Page 57: ...asuring purposes only X31 1 A_OUT PROFIBUS line A outgoing 2 B_OUT PROFIBUS line B outgoing 3 5V_PB 5 V output PROFIBUS for measuring purposes only S3 X50 11 1 2 3 4 5 12 13 14 15 X35 1 11 1 12 1213 1314 1415 1516 16 2 3 4 5 6 17 1718 18 7 8 X29 11 1 2 3 4 5 12 13 14 15 31 32 33 34 35 21 22 23 24 25 X45 11 1 2 3 4 5 6 7 8 12 13 14 1516 1718 31 3233 21 22 23 X25 34 35 36 37 38 24 2526 27 28 5 6 7 5...

Page 58: ...On 75 ohm lead X31 1 TX Transmit line port 2 positive Ethernet port 2 2 TX Transmit line port 2 negative 3 RX Receive cable port 2 positive 4 Res On 75 ohm lead 5 Res On 75 ohm lead 6 RX Receive line port 2 negative 7 Res On 75 ohm lead 8 Res On 75 ohm lead X50 11 1 2 3 4 5 12 13 14 15 X35 1 11 1 12 1213 1314 1415 1516 16 2 3 4 5 6 17 1718 18 7 8 X29 11 1 2 3 4 5 12 13 14 15 31 32 33 34 35 21 22 2...

Page 59: ...eNet reference potential 0V24 Brown 4 4 CAND_H CAN_H data line Black 5 2 CAND_L CAN_L data line White S3 X50 11 1 2 3 4 5 12 13 14 15 X35 1 11 1 12 1213 1314 1415 1516 16 2 3 4 5 6 17 1718 18 7 8 X29 11 1 2 3 4 5 12 13 14 15 31 32 33 34 35 21 22 23 24 25 X45 11 1 2 3 4 5 6 7 8 12 13 14 1516 1718 31 3233 21 22 23 X25 34 35 36 37 38 24 2526 27 28 5 6 7 5 1 1 2 3 4 2 3 4 1 2 3 4 6 7 X81 X8 X9 1 2 3 4...

Page 60: ...MTA S02 00 Therefore the following describes only the additional plug connectors in comparison with the standard ABOX For a description of the terminals refer to section Standard ABOX MTA S02 00 see page 43 Customers cannot use terminal strip X25 because the described plug connectors are assigned to it 915287947 1 2 3 4 Maintenance switch option PE connection M12 plug connector for I Os Diagnostic...

Page 61: ...rs to an M12 plug connector The Y adapter is available from various manufacturers 915294347 Manu facturer Escha Type WAS4 0 3 2FKM3 1180380683 Manu facturer Binder Type 79 5200 1180375179 Manu facturer Phoenix Contact Type SAC 3P Y 2XFS SCO The cable sheath is made out of PVC Make sure to use appropriate UV protec tion 1180386571 Manu facturer Murr Type 7000 40721 ...

Page 62: ...00 Optional external braking resistor Optional integrated braking resistor Optional switch disconnector The following figure shows the screw connections and plug connectors of the hybrid ABOX 915317771 M25 M16 M20 M12 standard coding female M12 standard coding female M20 M16 PROFIBUS PROFINET EtherNet IP Modbus TCP MTA11A 503 S4 1 00 MTA11A 503 S4 3 00 MTA11A 503 S4 3 00 MTA11A 503 S4 3 00 ...

Page 63: ...c n c 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector standard coding female 1 VO24 I VO24 I VO24 II VO24 II 2 Res Res Res Res 3 0V24_C 0V24_C 0V24_C 0V24_C 4 DI00 DI01 DI02 DI03 5 n c n c n c n c Pin X25 X26 X27 X28 1 VO24 III VO24 III VO24 IV VO24 IV 2 Res Res Res Res 3 0V24_C 0V24_C 0V24_S 0V24_S 4 DI04 DI05 DI06 DO00 DI07 DO01 5 n c n c n c n c 4 DI Pin X21 X22 X23 X28 M12 plug connector st...

Page 64: ...escribes only the additional plug connectors in comparison with the standard ABOX For a description of the terminals refer to section Standard ABOX MTA S02 00 see page 43 Customers cannot use terminal strips X25 X30 or X31 because the described plug connectors are assigned to them 934768139 1 2 3 4 5 Maintenance switch option PE connection M12 plug connector for I Os Diagnostics socket RJ10 under ...

Page 65: ...rs to an M12 plug connector The Y adapter is available from various manufacturers 915294347 Manu facturer Escha Type WAS4 0 3 2FKM3 1180380683 Manu facturer Binder Type 79 5200 1180375179 Manu facturer Phoenix Contact Type SAC 3P Y 2XFS SCO The cable sheath is made out of PVC Make sure to use appropriate UV pro tection 1180386571 Manu facturer Murr Type 7000 40721 ...

Page 66: ...onnections and plug connectors of the hybrid ABOX depending on the fieldbus interface 915682827 M25 M16 M20 M12 standard coding female M12 standard coding female M20 M16 M12 B coding male female M25 M16 M20 M12 standard coding female M12 standard coding female M20 M16 M12 D coding female M25 M20 M12 standard coding female M12 standard coding female M20 M16 M16 Micro style connector X11 PROFIBUS MT...

Page 67: ... plug connector B coding female 1 5V_PB 2 A_IN 2 A_OUT 3 n c 3 0V5_PB 4 B_IN 4 B_OUT 5 n c 5 n c Ethernet PROFINET EtherNet IP or Modbus TCP X11 Port1 Pin Assignment X12 Port2 Pin Assignment M12 plug connector D coding female 1 TX M12 plug connector D coding female 1 TX 2 RX 2 RX 3 TX 3 TX 4 RX 4 RX DeviceNet X11 Pin Assignment Micro style connector standard coding male 1 DRAIN 2 V 3 V 4 CAND_H 5 ...

Page 68: ...c n c 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector standard coding female 1 VO24 I VO24 I VO24 II VO24 II 2 Res Res Res Res 3 0V24_C 0V24_C 0V24_C 0V24_C 4 DI00 DI01 DI02 DI03 5 n c n c n c n c Pin X25 X26 X27 X28 1 VO24 III VO24 III VO24 IV VO24 IV 2 Res Res Res Res 3 0V24_C 0V24_C 0V24_S 0V24_S 4 DI04 DI05 DI06 DO00 DI07 DO01 5 n c n c n c n c 4 DI Pin X21 X22 X23 X28 M12 plug connector st...

Page 69: ...X25 X30 or X31 because the described plug connectors are assigned to them 915673995 1 2 3 4 5 Maintenance switch integrated as standard in connection with MOVIFIT MC PE connection M12 plug connector for I Os Diagnostics socket RJ10 under the screw connection Push pull RJ45 plug connector for Ethernet connection 2 1 3 4 5 X21 X22 X23 X24 X25 X26 X27 X28 X11 X12 NOTICE According to IEC PAS 61076 3 1...

Page 70: ...rs to an M12 plug connector The Y adapter is available from various manufacturers 915294347 Manu facturer Escha Type WAS4 0 3 2FKM3 1180380683 Manu facturer Binder Type 79 5200 1180375179 Manu facturer Phoenix Contact Type SAC 3P Y 2XFS SCO The cable sheath is made out of PVC Make sure to use appropriate UV pro tection 1180386571 Manu facturer Murr Type 7000 40721 ...

Page 71: ...g female M20 M16 Push Pull RJ45 PROFINET EtherNet IP Modbus TCP MTA11A 503 S6 3 00 MTA11A 503 S6 3 00 MTA11A 503 S6 3 00 Ethernet PROFINET EtherNet IP or Modbus TCP X11 Port1 Pin Assignment X12 Port2 Pin Assignment Push pull RJ45 plug connector 1 TX Push pull RJ45 plug connector 1 TX 2 TX 2 TX 3 RX 3 RX 4 Res 4 Res 5 Res 5 Res 6 RX 6 RX 7 Res 7 Res 8 Res 8 Res NOTICE According to IEC PAS 61076 3 1...

Page 72: ...c n c 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector standard coding female 1 VO24 I VO24 I VO24 II VO24 II 2 Res Res Res Res 3 0V24_C 0V24_C 0V24_C 0V24_C 4 DI00 DI01 DI02 DI03 5 n c n c n c n c Pin X25 X26 X27 X28 1 VO24 III VO24 III VO24 IV VO24 IV 2 Res Res Res Res 3 0V24_C 0V24_C 0V24_S 0V24_S 4 DI04 DI05 DI06 DO00 DI07 DO01 5 n c n c n c n c 4 DI Pin X21 X22 X23 X28 M12 plug connector st...

Page 73: ...nnection Han Modular plug connector for connecting an external braking resistor Han Modular plug connector for connecting motor 2 MOVIFIT SC only Han Modular plug connector for connecting motor 1 Han Modular plug connector for power connection power distribution with T adapter PE connection M12 plug connector for optional I Os 1 2 4 3 5 12 9 10 11 6 7 8 X14 X11 X12 X19 X50 X21 X22 X23 X24 X41 X42 ...

Page 74: ...an Modular with 2 module pin inserts male Module a Han CC Protected a 1 Mains phase L1 a 2 Mains phase L2 a 3 Mains phase L3 a 4 n c Module b Han EE b 1 24V_C b 2 n c b 3 n c b 4 24V_S b 5 0V24_C b 6 n c b 7 n c b 8 0V24_S Grounding pins PE PE housing DANGER The maintenance switch only disconnects the integrated frequency inverter from the mains Voltage is still present on the plug connector X1 of...

Page 75: ...t insert female 1 TF _M1 2 13_M1 3 U_M1 4 W_M1 5 TF _M1 6 14_M1 7 15_M1 8 V_M1 PE PE_M1 TIP SEW EURODRIVE recommends using the shielded and pre fabricated SEW hybrid cables specifically designed for connecting MOVIFIT and motor with Harting plug connectors see the section Hybrid cables see page 92 3 4 8 6 1 2 3 4 5 6 7 8 External braking resistor Pin X6 Han Q5 0 socket insert female 1 n c 2 n c 3 ...

Page 76: ... supply 8 0V24_O 0V24 reference potential for option card supply 9 F DO_STO_P In connection with PROFIsafe option S11 Safety related binary output F DO_STO P switching signal for safe disconnection of the drive STO 10 F DO_STO_M In connection with PROFIsafe option S11 Safety related binary output F DO_STO M switching signal for safe disconnection of the drive STO DANGER If you use the terminals X2...

Page 77: ...mercially available RJ45 patch cables without push pull connector housings do not lock into the connectors Such cables can damage the sockets and are therefore not suitable PROFIBUS X11 PROFIBUS IN Pin Assignment X12 PROFIBUS OUT Pin Assignment M12 plug connector B coding male 1 n c M12 plug connector B coding female 1 5V_PB 2 A_IN 2 A_OUT 3 n c 3 0V5_PB 4 B_IN 4 B_OUT 5 FE 5 FE DeviceNet X11 Pin ...

Page 78: ... DI09 Encoder track B DI11 DI13 DO01 DI15 DO03 3 0V24_C 0V24_C 0V24_S 0V24_S 4 DI08 Encoder track A DI10 DI12 DO00 DI14 DO02 5 FE FE FE FE 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector standard coding female 1 VO24 I VO24 I VO24 I VO24 II 2 Res Res Res Res 3 0V24_C 0V24_C 0V24_C 0V24_C 4 DI00 DI01 DI02 DI03 5 FE FE FE FE Pin X25 X26 X27 X28 1 VO24 II VO24 II VO24 IV VO24 IV 2 Res Res Res Res ...

Page 79: ...eference potentials must be connected to one another e g via terminal X29 Option I Os with PROFIsafe option S11 Pin X41 X42 X43 X44 M12 plug connector standard coding female 1 F SS0 F SS0 Reserved Reserved 2 F DI01 F DI03 F DO00 M F DO01 M 3 0V24_O 0V24_O 0V24_O 0V24_O 4 F DI00 F DI02 F DO00 P F DO01 P 5 F SS1 F SS1 Reserved Reserved DANGER When you install and use plug connectors X41 to X44 you m...

Page 80: ...ensor actuator supply In the example the integrated frequency inverter is supplied by the voltage 24V_C TIP The examples are valid for the following connection boxes Standard ABOX MTA S02 00 Hybrid ABOX MTA S42 00 Hybrid ABOX MTA S52 00 Hybrid ABOX MTA S62 00 812557707 1 Example for integrated frequency inverter supplied by 24V_C 1 2 3 4 5 6 11 12 13 14 15 16 1 2 3 4 11 12 13 14 PE L1 L2 L3 PE L1 ...

Page 81: ...tage circuits for sensor actuator supply In the example the integrated frequency inverter is supplied by the voltage 24V_C 812559371 1 Example for integrated frequency inverter supplied by 24V_C 1 2 3 4 5 6 11 12 13 14 15 16 1 2 3 4 11 12 13 14 PE L1 L2 L3 PE L1 L2 L3 L3 L2 L1 PE L3 L2 L1 PE 0V24V_C FE 24V_C 0V24V_C 24V_S 0V24V_S FE X1 1 2 3 4 5 6 7 8 X29 X20 1 MOVIFIT FC 11 12 13 14 15 16 18 17 5...

Page 82: ...In the connector of the Han Power S distributor mentioned above part number 6104 202 1069 the 24V_S supply voltage of sensor supply group IV is jumpered with 24V_C continuous voltage Accessories Harting provides the following accessories for the Han Power S distributor TIP This example applies for the following connection box Han Modular ABOX MTA H12 00 Han Modular ABOX MTA H22 00 812456203 Type C...

Page 83: ...nection examples Operating Instructions MOVIFIT FC 83 Inverter supply The following figure shows an example of the wiring of the X29 terminal for supplying the integrated frequency inverter from 24V_C 812489483 X29 1 2 3 4 5 6 7 8 9 15 16 10 ...

Page 84: ...be terminated at the first and last physical stations with bus termi nating resistors The bus terminating resistors are already installed in the MOVIFIT ABOX and they can be activated using the S1 switch TIP The example applies for the following connection box Standard ABOX MTA S02 00 Hybrid ABOX MTA S42 00 812474507 1 2 DIP switch S1 for bus termination Shield plate see section Connecting the PRO...

Page 85: ...ndations of PROFIBUS directive no 2 141 Connec tion technology for PROFIBUS To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated at the first and last physical stations with bus termi nating resistors A plug in bus terminator M12 must be used for the last station in place of the outgoing bus connection TIP The example applies for the following co...

Page 86: ...g figure depicts the basic connection topology for PROFINET using a hybrid ABOX as an example TIP The example applies for the following connection boxes Standard ABOX MTA S02 00 Hybrid ABOX MTA S42 00 Hybrid ABOX MTA S52 00 Hybrid ABOX MTA S62 00 Han Modular ABOX MTA H22 00 812486155 MOVIFIT MOVIFIT MOVIFIT MOVIFIT MOVIFIT MOVIFIT PROFINET ...

Page 87: ...e wiring instruc tions compliant with DeviceNet specification 2 0 The DeviceNet segment must be terminated using bus terminating resistors at the first and last physical station to prevent malfunctions in the bus system due to reflec tions etc Use external bus terminating resistors TIP The example applies for the following connection boxes Standard ABOX MTA S02 00 Hybrid ABOX MTA S52 00 Han Modula...

Page 88: ...hing encoder inputs of MOVIFIT For standard ABOX see section Fieldbus option independent terminal assign ment X25 terminal see page 49 For hybrid ABOX or Han Modular ABOX see section I O pin assignment see page 63 see page 68 see page 72 see page 78 Wiring diagram 940059275 1 Encoder input MOVIFIT track B 2 Encoder input MOVIFIT track A NV26 DI 01 DI 00 DI 02 DI 03 DI 04 DI 05 DI 06 D O 00 DI 07 D...

Page 89: ... of MOVIFIT For standard ABOX see section Fieldbus option independent terminal assign ment X25 terminal see page 49 For hybrid ABOX or Han Modular ABOX see section I O pin assignment see page 63 see page 68 see page 72 see page 78 Wiring diagram 940193803 ES16 D I0 1 D I0 0 D I0 2 D I0 3 D I0 4 D I0 5 D I0 6 D O 00 D I0 7 D O 01 SY S F BU S F 24 V C 24 V S R U N R U N P S MOVIFIT 940061195 1 2 3 4...

Page 90: ... hybrid ABOX or Han Modular ABOX see section I O pin assignment see page 63 see page 68 see page 72 see page 78 Wiring diagram EI71 1 pulse revolution 4 increments revolution1 EI72 2 pulses revolution 8 increments revolution1 EI76 6 pulses revolution 24 increments revolution1 EI7C 24 pulses revolution 96 increments revolution1 1 With 4 fold evaluation 995367179 EI7 DI 01 DI 00 DI 02 DI 03 DI 04 DI...

Page 91: ...umber 0 824 831 1 Scope of delivery Interface adapter Cable with RJ10 plug connector Interface cable RS 232 UWS21B or USB USB11A 812561035 X50 MTA H12 00 MTA H22 00 X50 MTA S02 00 MTA S42 00 MTA S52 00 MTA S62 00 X50 TIP Depending on the function level used different functions are available These are described in the corresponding manuals Manual for MOVIFIT function level Classic Manual for MOVIFI...

Page 92: ...00 DV112 DR 71 132 Õ Part no DV100 DV112 DR 71 132 Ö 0819 967 1 0819 969 8 0819 970 1 0819 874 8 Variable A Motor with ISU4 02CI plug connector Part number 0819 972 8 Variable A Motor with ASB4 BA01AB04DA plug connector Part number 0819 875 6 Variable A Motor with plug connector AMB4 MA01AB04DA Part number 0819 973 6 Variable A Motor with APG4 plug connector Part number 0819 975 2 Variable A Motor...

Page 93: ...Variable A Motor with ASB4 BA01AB04DA plug connector Part number 1810 098 8 Variable A Motor with plug connector AMB4 MA01AB04DA Part number 1810 099 6 Variable A Motor with APG4 plug connector Part number DT DV71 100 Part number DV112 1811 121 1 1811 128 9 Variable A Motor with cable glands MOVIFIT FC Hybrid cables Length Cable type Drive ...

Page 94: ... 1 0819 874 8 Part number 0819 972 8 Part number 0819 875 6 Part number 0819 973 6 MOVIFIT FC connecting terminal Hybrid cables Color coding marking X8 1 Green yellow X8 2 Black U1 X8 3 Black V1 X8 4 Black W1 X8 5 Blue 15 X8 6 White 14 X8 7 Red 13 X81 1 Black 1 X81 2 Black 2 The inner shield is applied across a shield plate and the overall shield is applied with an EMC cable gland on the housing o...

Page 95: ...olor coding marking Motor X8 1 Green yellow PE terminal X8 2 Black U1 U1 X8 3 Black V1 V1 X8 4 Black W1 W1 X8 5 Blue 15 5a X8 6 White 14 3a X8 7 Red 13 4a X81 1 Black 1 1a X81 2 Black 2 2a The inner shield is applied across a shield plate and the overall shield is applied with an EMC cable gland on the housing of the MOVIFIT ABOX see section Connecting hybrid cables see page 48 Shield end The inne...

Page 96: ...he following hybrid cables Part number 1811 121 1 1811 128 9 Hybrid cables Connection terminal Color coding marking Motor Green yellow PE terminal Black U1 U1 Black V1 V1 Black W1 W1 Blue 15 5a White 14 3a Red 13 4a Black 1 1a Black 2 2a Shield end The inner shield is applied using the PE terminal and the overall shield is applied with an EMC cable gland on the motor housing ...

Page 97: ...1 minute WARNING The surfaces of MOVIFIT and of the external options for example the braking resistor can reach high temperatures during operation Danger of burns Do not touch MOVIFIT or the external options until they have sufficiently cooled NOTICE Never remove the MOVIFIT FC EBOX during operation Doing so can lead to dangerous electric arcs forming between the EBOX and the ABOX which can cause ...

Page 98: ...h are provided for the SEW brake without any further measures do not use a brake rectifier This requires connecting an SEW brake for a voltage of 110 V 120 V 230 V or 400 V The digital output DB00 on MOVIFIT is available for operating non SEW motors with a brake These outputs can be used to control non SEW brake s using appro priate additional measures e g brake rectifier DANGER Incorrect connecti...

Page 99: ...ns Section Startup instructions see page 97 Section Startup MOVIFIT FC see page 99 Section Startup MOVIFIT frequency inverter see page 104 Manual MOVIFIT Function Level Classic 2 2 The MOVIFIT Function Level Classic and MOVIFIT Function Level Technology manuals are available in several fieldbus specific versions Technology Manual MOVIFIT Function Level Technology 2 Manual MOVI PLC Programming in t...

Page 100: ...a PROFIBUS segment the unit can only be connected to the PROFIBUS mains via the incoming PROFIBUS line To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated using bus terminating resistors at the first and last physical stations 837511563 1 2 Example Address 17 Switch 8 reserved Addresses 1 to 125 Addresses 0 126 127 Valid addresses are not suppor...

Page 101: ...using switch S1 see section ABOX see page 14 The following table shows the operating principle of the bus termination switch Bus termination ON on Bus termination OFF off factory setting 837515659 837519755 Bus termination switch S1 Bus termination ON on Bus termination OFF off 837562251 837566347 ON S1 ON S1 ON OFF Bus termination Incoming cable Outgoing cable Switch ON OFF Bus termination Incomi...

Page 102: ...P In conjunction with PROFINET IO EtherNet IP or Modbus TCP you do not have to make any settings on the MOVIFIT for fieldbus startup The entire fieldbus startup is carried out via Software Tools and is described in the applicable manuals Manual for MOVIFIT function level Classic 1 MOVIFIT Function Level Technology 1 manual 1 The MOVIFIT Function Level Classic and MOVIFIT Function Level Technology ...

Page 103: ...D and baud rate The DeviceNet address is set using DIP switches S2 1 to S2 4 The baud rate is set using DIP switches S2 7 and S2 8 The following table uses address 9 as an example to show how to determine the DIP switch settings for any bus address The following table shows how to set the baud rate using DIP switches S2 7 and S2 8 837570443 1 Baud rate setting 2 DeviceNet address setting DIP switc...

Page 104: ...activated the unit and its parameters are initialized only once according to the setting of DIP switches S10 2 to S10 6 When Expert mode is activated DIP switches S10 2 to S10 6 are only re effected when you set the P802 Factory setting parameter to Delivery status Otherwise the system will ignore the changing of the DIP switch setting 6 4 2 Startup in Easy mode 1 Set DIP switch S10 1 to OFF see s...

Page 105: ...t always be set to OFF When you are using DR motors with option brakes DIP switch S10 3 must always be set to ON DIP switch S10 4 Motor connection type DIP switch S10 4 OFF You must select this setting if the motor is operated in star connection refer to the tables on the following pages DIP switch S10 4 ON You must select this setting if the motor is operated in delta connection refer to the tabl...

Page 106: ... Motor Brake Motor Brake Motor Brake Motor Brake MTF 003 00 DT71D4 BMG05 DR63L4 BR03 DR63L4 BR03 MTF 005 00 DT80K4 BMG1 DT71D4 BMG05 DT71D4 BMG05 DR63L4 BR03 MTF 007 00 DT80N4 BMG1 DT80K4 BMG1 DT80K4 BMG1 DT71D4 BMG05 MTF 011 00 DT90S4 BMG2 DT80N4 BMG1 DT80N4 BMG1 DT80K4 BMG1 MTF 015 00 DT90L4 BMG2 DT90S4 BMG2 DT90S4 BMG2 DT80N4 BMG1 MTF 022 00 DV100M4 BMG4 DT90L4 BMG2 DT90L4 BMG2 DT90S4 BMG2 MTF ...

Page 107: ...S100 M4 BE5 BE2 DRS90 L4 BE5 BE2 DRS90 L4 BE5 BE2 DRS90 M4 BE2 BE1 MTF 040 10 MTF 040 12 DRS100 LC42 L43 BE5 BE2 DRS100 M42 BE52 BE22 DRS100 M4 BE5 BE2 DRS90 L4 BE5 BE2 DRE V AC 3 x 400 V 50 Hz or AC 3 x 460 V 60 Hz MOVIFIT Assigned DRE motor and brake1 S10 5 OFF S10 5 ON Õ connection Ö connection Õ connection Ö connection Motor Brake Motor Brake Motor Brake Motor Brake Stan dard Option Stan dard ...

Page 108: ...2 M4 BE5 BE11 DRP112 M4 BE5 BE11 DRP100 L4 BE5 BE2 DRP V AC 3 x 460 V 60 Hz MOVIFIT Assigned DRP motor and brake1 S10 5 OFF S10 5 ON Õ connection Ö connection Õ connection Ö connection Motor Brake Motor Brake Motor Brake Motor Brake Stan dard Option Stan dard Option Stan dard Option Stan dard Option MTF 003 17 MTF 005 17 MTF 007 17 DRP90 M4 BE1 BE2 MTF 011 17 DRP90 L4 BE2 BE1 DRP90 M4 BE1 BE2 DRP9...

Page 109: ... application The control mode is VFC mode for the hoist and 4 pole SEW motors 6 4 3 Startup of MOVIFIT drive with constant voltage brake TIP When connecting a MOVIFIT drive that has a constant voltage brake note the specific terminal assignment for connecting the brake as specified in section Fieldbus option independent terminal assignment see page 49 For tips on starting up the MOVIFIT drive with...

Page 110: ...r setting in Expert mode differs depending on the fieldbus and selected MOVIFIT function level See the following manuals for more information MOVIFIT function level Classic 1 MOVIFIT function level Technology 1 MOVIFIT function level System 837925643 812444555 812561035 1 The MOVIFIT Function Level Classic and MOVIFIT Function Level Technology manuals are available in several fieldbus specific ver...

Page 111: ... System with PROFIBUS DeviceNet or PROFINET Function level Classic with PROFINET 835912971 D I 0 2 D I 0 1 D I 0 0 D I 0 3 D I 0 4 D I 0 6 D O 0 0 D I 0 7 D O 0 1 S F U S R B U S F 2 4 V C 2 4 V S R U N D I 0 5 R U N P S MOVIFIT D I 0 3 D I 0 1 D I 0 2 D I 0 0 D I 0 4 D I 0 5 D I 0 6 D I 0 7 D I 0 8 D I 0 9 D I 1 0 D I 1 1 D I 1 2 D O 0 0 D I 1 3 D O 0 1 D I 1 4 D O 0 2 D I 1 5 D O 0 3 S F U S R B...

Page 112: ...elled or did not start Use MOVITOOL PLC Editor Remote Tool to log on start the boot project MOVIFIT initialization fault Incorrect EBOX ABOX combina tion Incorrect card ID Check the type of MOVIFIT EBOX Place the correct EBOX in the ABOX and perform the complete startup process Flashing red No IEC application program loaded Load an IEC application program and if necessary restart the integrated PL...

Page 113: ...ed in DP master Check configuration of the DP master Check whether all the modules config ured during project planning are per mitted for the MOVIFIT variants MC FC and SC Red Green Connection to the DP master has failed MOVIFIT does not detect baud rate Bus interruption DP master not in operation Check the PROFIBUS DP connection of MOVIFIT Check the DP master Check all cables in your PROFIBUS DP ...

Page 114: ...ine and no connection has been established DUP MAC check performed success fully A connection to a master has not yet been established Missing incorrect or incomplete configuration Include the station in the master s scan list and start communication in the master Green Online opera tional mode and connected Unit is online Connection is active established state Flashing red 1 s cycle Minor fault o...

Page 115: ...ne DUP MAC check performed success fully A PIO connection is being established with a master configuring state Missing incorrect or incomplete configuration Check the unit configura tion in the master Green Online opera tional mode and connected Unit is online A PIO connection has been established established state Flashing red 1 s cycle Minor fault or connection timeout A correctable fault has oc...

Page 116: ... and in operational mode Unit is online DUP MAC check performed success fully A BIO connection is being established with a master configuring state Missing incorrect or incomplete config uration Check the unit configura tion in the master Green Online opera tional mode and connected Unit is online A BIO connection has been established established state Flashing red 1 s cycle Minor fault or connect...

Page 117: ...MAC check and cannot send any messages because no other participants are con nected to the bus error passive state Activate one other DeviceNet station in the network Check the wiring and terminating resistors Red Bus error Bus off status The number of physical bus errors has increased despite a switch to the error passive state Access to the bus is deactivated Check the setting for the address ba...

Page 118: ...s hardware OK Green Off Correct MOVIFIT operation MOVIFIT is currently exchanging data with the PROFINET master data exchange and all lower level drive systems Off x MOVIFIT not ready for operation No 24 V power supply Check DC 24 V supply Switch on MOVIFIT again Exchange EBOX if problem occurs repeatedly Red x Fault in MOVIFIT components hardware Switch on MOVIFIT again Exchange EBOX if problem o...

Page 119: ...shing green red The flashing function in the PROFINET master configuration is activated to visually localize the stations Green Red Connection to the PROFINET master has failed MOVIFIT does not detect a link Bus interruption PROFINET master not in operation Check the PROFINET connection of MOVIFIT Check the PROFINET master Check all cables in your PROFINET mains LED Status Meaning link act 1 Ether...

Page 120: ...n the network uses the same IP address Check whether there is a unit in the network with the same IP address Change the MOVIFIT IP address Check the DHCP settings for IP address assignment of the DHCP server Do this only if you are using a DHCP server Red x Fault in MOVIFIT components hardware Switch on MOVIFIT again Reset MOVIFIT to the factory settings Exchange EBOX if problem occurs repeatedly ...

Page 121: ...LEDs The following table shows the statuses of the link act 1 and link act 2 LEDs LED Status Meaning link act 1 Ethernet port 1 link green act yellow link Ethernet cable connects device with other Ethernet stations act active Ethernet communication active link act 2 Ethernet port 2 link green act yellow ...

Page 122: ...e Red Constantly lit Not ready Check 24 V supply Make sure that a smoothed DC voltage with low ripple is present residual ripple max 13 Red 2x flashing break Fault 07 DC link voltage too high Red Flashing slowly Fault 08 Speed monitoring error Fault 09 Incorrect startup parameter settings Fault 90 Incorrect assignment of motor to inverter Invalid DIP switch settings Fault 15 24 V supply voltage to...

Page 123: ...e option S11 in the SEW publication Safe Disconnection for MOVIFIT 836130059 D I 0 3 D I 0 1 D I 0 2 D I 0 0 D I 0 4 D I 0 5 D I 0 6 D I 0 7 D I 0 8 D I 0 9 D I 1 0 D I 1 1 D I 1 2 D O 0 0 D I 1 3 D O 0 1 D I 1 4 D O 0 2 D I 1 5 D O 0 3 S F U S R B U S F 2 4 V C 2 4 V S R U N F S T A T E S T O F D I 0 0 F D I 0 1 F D I 0 2 F D I 0 3 F D O 0 0 F D O 0 1 MOVIFIT R U N P S LED Status Meaning FDI0 Yel...

Page 124: ...in the safety part 24V_O supply voltage not available Read diagnostic in F Host Eliminate the cause of the fault and acknowledge the fault in the F Host Off S11 option is currently in the initializa tion phase S11 option is not available or is not configured in the bus master slot 1 is empty Check voltage supply Check configuration of the bus master Flashing red green A fault occurred in the safet...

Page 125: ...NING The surfaces of MOVIFIT and of the external options for example the braking resistor can reach high temperatures during operation Danger of burns Do not touch MOVIFIT or the external options until they have cooled down sufficiently NOTICE The degree of protection specified in section Technical Data only applies if the screw plug of the diagnostic interface is mounted correctly A missing or in...

Page 126: ...e detected only when the drive is loaded Check the supply system cables for phase failure Reset the fault by switching off the DC 24 V supply voltage or using communication Fault code 07 DC link voltage too high Ramp time too short Æ Increase ramp time B Faulty connection between brake coil and braking resistor Æ Check the connection between braking resistor and brake coil and correct it if necess...

Page 127: ...g communication Fault code 89 Thermal overload of brake coil or brake coil defective brake coil connected incorrectly Increase the set ramp time Brake inspection see the motor operating instructions Check the brake coil connection Contact SEW Service If the fault is signaled shortly after the first enable check the combination of the drive brake coil and MOVIFIT FC frequency inverter For combinati...

Page 128: ... Digits in the status field 3 Brief description of the application Nature of the fault Accompanying circumstances e g initial startup Your own presumptions as to what has happened Any unusual events preceding the problem etc 8 4 Disposal This product consists of Iron Aluminum Copper Plastic Electronic components Dispose of all components in accordance with applicable regulations 838516363 A Extern...

Page 129: ...irectly to the rated voltage after a longer period of storage If you have not performed maintenance regularly SEW EURODRIVE recommends that you increase the supply voltage slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been set according to the following overview After you have completed the regeneration process the un...

Page 130: ...th the CE marking requirements for the entire machine system in which they are installed are satisfied on the basis of the EMC directive 2004 108 EEC For detailed informa tion on EMC compliant installation refer to the publication Electromagnetic Compat ibility in Drive Engineering from SEW EURODRIVE The CE mark on the nameplate indicates conformity with the Low Voltage Directive 2006 95 EC and th...

Page 131: ...rid cable shielding Apply outer shield with EMC cable gland apply inner shield with EMC shield clamp see section Installation Instructions Interference immunity Fulfills EN 61800 3 Interference emission Limit value class C3 to EN 61800 3 Motor protection Thermistor Operating mode S1 EN 60034 1 S3 max cycle duration 10 minutes Cooling type DIN 41751 Self cooling Degree of protection Standard IP65 i...

Page 132: ...rid cable shielding Apply outer shield with EMC cable gland apply inner shield with EMC shield clamp see section Installation Instructions Interference immunity Fulfills EN 61800 3 Interference emission Limit value class C3 to EN 61800 3 Motor protection Thermistor Operating mode S1 EN 60034 1 S3 max cycle duration 10 minutes Cooling type DIN 41751 Self cooling Degree of protection Standard IP65 i...

Page 133: ... MOVIFIT electronics diagnostic interface X50 and digital inputs DI groups I to III 24V_S for digital outputs DO and digital inputs DI group IV 24V_P for integrated frequency inverters Shielding of bus cables Apply using EMC metal cable glands or EMC shield clamps see section Installation instructions Digital inputs Function level Classic with PROFIBUS or DeviceNet Function level Technology or Sys...

Page 134: ...ET EtherNet IP or Modbus TCP Number of outputs 0 2 0 4 Output type Rated current Permitted total current Leakage current Internal voltage drop PLC compatible to EN 61131 2 interference voltage proof and short circuit proof 500 mA 1 A Max 0 2 mA Max 2 V Potential reference 24V_S Digital output Output type Rated current Leakage current Internal voltage drop PLC compatible in accordance with EN 61131...

Page 135: ...kBaud 93 75 kBaud 187 5 kBaud 500 kBaud 1 5 MBaud 12 MBaud 1 200 m 1 200 m 1 200 m 1 000 m 400 m 200 m 100 m To extend the length several segments can be coupled using repeaters The maximum expansion cascading depth can be found in the manuals for the DP master or the repeater modules Address setting Addresses 1 to 125 can be set using DIP switches in the connection box DP ID number Classic 600Ahe...

Page 136: ...connectors in the ABOX Integrated switch Supports autocrossing autonegotiation Maximum line length 100 m in accordance with IEEE 802 3 Addressing 4 byte IP address or MAC ID 00 0F 69 xx xx xx Can be configured using DHCP server or MOVITOOLS MotionStudio with version 5 5 and higher default address 192 168 10 4 dependent on the setting of DIP switch S11 Manufacturer ID vendor ID 013Bhex Supported se...

Page 137: ... polyolefin Conductor Bare E Cu strand extra fine wires with individual wire 0 1 mm Shield Tinned E Cu wire Overall diameter Max 15 9 mm Color of outer cable sheath Black 1 2 A GNYE BK U1 RD13 WH14 BK V1 BK W1 BU 15 BK1 BK2 Conductor resistance for 1 5 mm2 at 20 C max 13 Ê km Conductor resistance for 0 75 mm2 at 20 C max 26 Ê km Operating voltage for 1 5 mm2 core Max 600 V according to Operating v...

Page 138: ... silicon free Suitable for cable carriers Bending cycles 2 5 million Traveling velocity Â 3 m s Bending radius in the cable carrier for fixed routing 10 x diameter 5 x diameter Torsional strength e g rotary table applications Torsion 180 at a cable length of 1 m Torsional cycles 100 000 TIP If reversed bending and high torsional load occur for a length of 3 m check the mechanical peripheral condit...

Page 139: ... braking torque values MB red Brake Type For motor size MB max Nm Reduced braking torques MB red Nm BMG02 DT56 1 2 0 8 BR03 DR63 3 2 2 4 1 6 0 8 BMG05 DT71 DT80 5 0 4 2 5 1 6 1 2 BMG1 DT80 10 7 5 6 BMG2 DT90 DV100 20 16 10 6 6 5 BMG4 DV100 40 30 24 BMG8 DV112M 55 45 37 30 19 12 6 9 5 DV132S 75 55 45 37 30 19 12 6 9 5 BE05 DRS71S4 5 0 3 5 2 5 1 8 BE1 DRS71M4 DRP90M4 10 7 0 5 0 BE2 DRS80M4 DRP100M4 ...

Page 140: ...ities of the internal brake coils If the regenerative load capacity is not sufficient for the application connect an additional braking resistor see the following section The following figure shows the load capacity of the brake coils from DR motors The following figure shows the load capacity of the brake coils from DT DV motors 1583372939 1609476875 20 000 25 000 10 000 15 000 5 000 0 10 1 100 1...

Page 141: ...pacity 839084939 MOVIFIT unit type Braking resistor Part number MFT11A003 to MFT11A015 BW1T 1820 705 7 MFT11A022 to MFT11A040 BW2T 1820 754 5 839089035 c h Cycles hour 1 Brake ramp 10 s 2 Brake ramp 4 s 3 Brake ramp 0 2 s 200 400 300 600 400 800 500 1000 600 1200 J BW2 BW1 1 2 3 0 0 100 200 0 10 50 100 200 500 1000 2000 3000 4000 5000 6000 c h P i f kVA Hz n ...

Page 142: ... 003 K 1 5 BW200 005 K 1 5 Part number 0 828 293 5 0 828 286 2 0 828 291 9 0 828 283 8 Function Dissipating the regenerative energy Degree of protection IP65 Resistance 100 Ê 100 Ê 200 Ê 200 Ê Power in S1 100 cdf 100 W 200 W 100 W 200 W Dimensions W x H x D 146 x 15 x 80 mm 152 x 15 x 80 mm 146 x 15 x 80 mm 152 x 15 x 80 mm Cable length 1 5 m BW150 010 BW068 010 BW068 020 Part number 0 802 285 2 0...

Page 143: ... to 130 C Hot water Very good Lye Very good Carbonic acid Very good Methanol Very good Sodium chloride Very good Oil vegetable ethereal Good to medium Oil and grease resistance Low Ozone resistance Very good Phosphoric acid 50 Very good Nitric acid 40 Good Hydrochloric acid 38 Very good Acid resistance Very good Sulfuric acid 30 Very good Silicone oils and greases Very good Drinking water Very goo...

Page 144: ...ous chlorine gas will result Strictly observe the safety instructions of the cleaning agent manufacturer Resistance to materials at installation location Grease Mineral oils Edible oils Gasoline Alcohol Solvents Resilient against shock and impact load Impact resistant Resistant to temperature change 25 to 60 C Increased temperature for cleaning processes 80 C Water jet resistant Approx 100 l min S...

Page 145: ...x 1 5 1820 224 1 10 pieces M25 x 1 5 1820 226 8 EMC cable gland brass nickel plated 10 pieces M16 x 1 5 1820 478 3 10 pieces M20 x 1 5 1820 479 1 10 pieces M25 x 1 5 1820 480 5 Type Figure Contents Part number Ethernet closing plug for push pull RJ45 socket 10 pieces 1822 370 2 30 pieces 1822 371 0 Ethernet adapter RJ45 M12 RJ45 internal M12 external For each unit two pieces are required 1 piece 1...

Page 146: ...MOVIFIT FC 9 16 Dimension drawings 9 16 1 Dimension drawing in conjunction with standard or hybrid ABOX S02 S42 S52 S62 Size 1 MOVIFIT FC 0 37 1 5 kW standard 839163019 328 8 302 8 min 40 min 50 12 37 9 15 140 280 334 4 66 66 179 7 25 6 317 3 Z Z 140 P i f kVA Hz n ...

Page 147: ...sion drawings Operating Instructions MOVIFIT FC 147 Size 1 MOVIFIT FC 0 37 1 5 kW with optional M11 stainless steel mounting rail 1529108107 252 5 189 7 66 15 37 9 304 1 min 40 min 50 12 334 4 Z M11 Z 40 50 50 P i f kVA Hz n ...

Page 148: ...chnical Data Dimension drawings 148 Operating Instructions MOVIFIT FC Size 2 MOVIFIT FC 2 2 4 kW standard 839167371 334 4 66 317 3 179 7 12 332 5 min 40 min 50 Z 37 9 15 140 280 66 25 6 Z 140 P i f kVA Hz n ...

Page 149: ...nsion drawings Operating Instructions MOVIFIT FC 149 Size 2 MOVIFIT FC 2 2 4 kW with optional M11 stainless steel mounting rail 1529100427 334 4 12 332 5 min 40 min 50 Z Z 66 15 37 9 40 50 50 252 5 189 7 M11 P i f kVA Hz n ...

Page 150: ...ngs 150 Operating Instructions MOVIFIT FC 9 16 2 Dimension drawing in conjunction with Han Modular ABOX H12 and H22 Size 1 MOVIFIT FC 0 37 1 5 kW 839195531 66 334 4 min 100 357 5 332 4 316 6 25 6 280 min 40 188 8 min 50 P i f kVA Hz n ...

Page 151: ...9 Technical Data Dimension drawings Operating Instructions MOVIFIT FC 151 Size 2 MOVIFIT FC 2 2 4 kW 839199627 334 4 min 100 357 5 317 3 25 6 280 min 40 188 8 min 50 66 P i f kVA Hz n ...

Page 152: ...9 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Sales Service Haguenau SEW USOCOME 48 54 route de Soufflenheim B P 20185 F 67506 Haguenau Cedex Tel 33 3 88 73 67 00 Fax 33 3 88 73 66 00 http www usocome com sew usocome com Production Forbach SEW EU...

Page 153: ...l 32 84 219 878 Fax 32 84 219 879 http www sew eurodrive be service wallonie sew eurodrive be Brazil Production Sales Service Sao Paulo SEW EURODRIVE Brasil Ltda Avenida Amâncio Gaiolli 152 Rodovia Presidente Dutra Km 208 Guarulhos 07251 250 SP SAT SEW ATENDE 0800 7700496 Tel 55 11 6489 9133 Fax 55 11 6480 3328 http www sew eurodrive com br sew sew com br Additional addresses for service in Brazil...

Page 154: ...g sew eurodrive cn Wuhan SEW EURODRIVE Wuhan Co Ltd 10A 2 6th Road No 59 the 4th Quanli Road WEDA 430056 Wuhan Tel 86 27 84478398 Fax 86 27 84478388 Additional addresses for service in China provided on request Colombia Assembly Sales Service Bogotá SEW EURODRIVE COLOMBIA LTDA Calle 22 No 132 60 Bodega 6 Manzana B Santafé de Bogotá Tel 57 1 54750 50 Fax 57 1 54750 44 http www sew eurodrive com co ...

Page 155: ...ng SEW EURODRIVE LTD Unit No 801 806 8th Floor Hong Leong Industrial Complex No 4 Wang Kwong Road Kowloon Hong Kong Tel 852 2 7960477 79604654 Fax 852 2 7959129 contact sew eurodrive hk Hungary Sales Service Budapest SEW EURODRIVE Kft H 1037 Budapest Kunigunda u 18 Tel 36 1 437 06 58 Fax 36 1 437 06 50 office sew eurodrive hu India Assembly Sales Service Vadodara SEW EURODRIVE India Private Limite...

Page 156: ... com info alas kuul com Lebanon Sales Beirut Gabriel Acar Fils sarl B P 80484 Bourj Hammoud Beirut Tel 961 1 4947 86 961 1 4982 72 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Naujoji 19 LT 62175 Alytus Tel 370 315 79204 Fax 370 315 56175 info irseva lt http www sew eurodrive lt Luxembourg Assembly Sales Service Brüssel CARON VECTOR S A Avenue Eiffel 5 B 1300 ...

Page 157: ...0 Fax 51 1 3493002 http www sew eurodrive com pe sewperu sew eurodrive com pe Poland Assembly Sales Service Lodz SEW EURODRIVE Polska Sp z o o ul Techniczna 5 PL 92 518 ŁódÑ Tel 48 42 67710 90 Fax 48 42 67710 99 http www sew eurodrive pl sew sew eurodrive pl 24 Hour Service Tel 48 602 739 739 48 602 SEW SEW sewis sew eurodrive pl Portugal Assembly Sales Service Coimbra SEW EURODRIVE LDA Apartado 1...

Page 158: ...drive House Cnr Adcock Ingram and Aerodrome Roads Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Tel 27 11 248 7000 Fax 27 11 494 3104 http www sew co za dross sew co za Capetown SEW EURODRIVE PROPRIETARY LIMITED Rainbow Park Cnr Racecourse Omuramba Road Montague Gardens Cape Town P O Box 36556 Chempet 7442 Cape Town Tel 27 21 552 9820 Fax 27 21 552 9830 Telex 576 062 dswanepoel sew c...

Page 159: ... 518 Lyman S C 29365 Tel 1 864 439 7537 Fax Sales 1 864 439 7830 Fax Manuf 1 864 439 9948 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly Sales Service San Francisco SEW EURODRIVE INC 30599 San Antonio St Hayward California 94544 7101 Tel 1 510 487 3560 Fax 1 510 487 6433 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Pureland Ind Comp...

Page 160: ...4 60 64 69 Hybrid dimension drawings 146 Hybrid enabling the terminals 46 Hybrid I O socket connection 63 68 72 Hybrid variants 62 66 71 MTA H12 00 description 73 MTA H12 00 plug connector overview 73 MTA H12 00 variants 74 MTA H22 00 description 73 MTA H22 00 plug connector overview 73 MTA H22 00 versions 74 MTA S02 00 description 43 MTA S02 00 variants 44 MTA S02 00 versions 44 MTA S42 00 descri...

Page 161: ...connectors 85 PROFIBUS via terminals 84 PROFINET 86 PROFINET socket 67 71 77 PROFINET terminal 58 PROFIsafe option S11 I O terminals 56 SBus connector 77 SBus terminal 55 Connection cross section 45 Connection example Terminal connection 80 Constant voltage brake 109 Control mode setting 105 Copyright 6 Current carrying capacity 45 D DBG Connection 125 Manual operation 125 Operation 125 DBG keypad...

Page 162: ... M12 145 Ethernet closing plug 145 EtherNet IP LEDs 120 Technical data 136 EtherNet IP interface 136 EtherNet IP socket connection 67 71 77 EtherNet IP terminal connection 58 EtherNet IP startup with 102 Exclusion of liability 6 Expert mode 110 External braking resistors 142 F Fault table 126 FE definition 36 FI 34 G General LEDs 111 Group drive installation instructions 42 H Han Modular ABOX Conn...

Page 163: ...nnection 63 68 72 78 I O terminal with PROFIsafe option connection 56 I O terminal connection 53 54 Inputs 133 Installation 9 Installation electrical 33 Installation mechanical 20 Assembly instructions 21 Hygienicplus version 30 Opening closing mechanism 26 Tightening torques 28 Tightening torques Hygienicplus 31 Installation altitude 40 Installation instructions 24 V voltage levels connection 38 ...

Page 164: ...inverter startup 104 MOVIFIT FC Startup 99 MTA H12 00 Connection for 24 V distributor terminal 76 Connection for braking resistor ext 75 Connection for DeviceNet connector 77 Connection for diagnostic interface 79 Connection for EtherNet IP socket 77 Connection for I O expansion sensors actuators 79 Connection for I O sockets sensors actuators 78 Connection for Modbus TCP socket 77 Connection for ...

Page 165: ...ection for SBus terminal 55 Connection of 24 V terminal 50 Connection of mains terminal 49 Connection of motor terminal 51 Description 60 Dimension drawing size 1 standard 146 Dimension drawing size 1 with option M11 147 Dimension drawing size 2 standard 148 Dimension drawing size 2 with option M11 149 Enabling the terminals 46 PROFIBUS connection 47 Variants 62 Versions 62 MTA S52 00 Additional i...

Page 166: ... Options 145 Other applicable documentation 8 Outputs 134 P PC connection 91 PE connection 35 PE definition 36 Plug connectors 39 Power bus Connection examples 80 Power bus connection 74 PROFIBUS LEDs 113 Technical data 135 PROFIBUS connector socket connection 77 PROFIBUS interface 135 PROFIBUS socket connector connection 67 PROFIBUS terminal connection 57 PROFIBUS startup with 100 PROFINET LEDs 1...

Page 167: ... 43 Dimension drawings 146 Enabling the terminals 46 PROFIBUS connection 47 Variants 44 Startup 97 Advanced 110 Bus termination PROFIBUS 101 In Easy mode 104 In Expert mode 110 MOVIFIT 100 MOVIFIT frequency inverter 104 MOVIFIT with constant voltage brake 109 MOVIFIT FC 99 Startup mode 104 With DeviceNet 103 With EtherNet IP 102 With Modbus TCP 102 With PROFIBUS 100 With PROFINET IO 102 Startup in...

Page 168: ... 13 Hygienicplus version optional 16 Overview 11 Unit designation 18 Unit designation ABOX 19 EBOX 18 Unit diagnostics 126 Fault table 126 USB11A 91 UWS21B 91 V Versions MTA H12 00 74 MTA H22 00 74 MTA S02 00 44 MTA S42 00 62 MTA S52 00 66 MTA S62 00 71 Voltage levels 24 V meaning 37 W Wiring check 41 Wiring notes Brakes 98 Motor 98 Y Y adapter 61 65 70 ...

Page 169: ......

Page 170: ......

Page 171: ...SEW EURODRIVE Driving the world ...

Page 172: ...t reduces the cost and complexity of daily operations With a global presence that offers responsive and reliable solutions Anywhere With innovative technology that solves tomorrow s problems today With online information and software updates via the Internet available around the clock Drive Technology Drive Automation System Integration Services SEW EURODRIVE Driving the world www sew eurodrive co...

Search results

Summary of Contents for MOVIFIT-FC

Reviews:

SEW-Eurodrive MOVIFIT-FC, Operating Instructions Manual, Page: 1 / 172

Search results

Summary of Contents for MOVIFIT-FC

Reviews: