SEW-Eurodrive ECDriveS Series Operating Instructions Manual Download

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SEW-EURODRIVE—Driving the world

SEW-EURODRIVE GmbH & Co KG
Ernst-Blickle-Str. 42
76646 BRUCHSAL
GERMANY
Tel. +49 7251 75-0
Fax +49 7251 75-1970
[email protected]

www.sew-eurodrive.com

Summary of Contents for ECDriveS Series

Page 1: ...28507088_1118 Drive Technology Drive Automation System Integration Services Operating instructions ECDriveS ECC DBC Binary Control ECR Roller Drive ECG Gearmotor Edition 11 2018 28507088 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...assembly 10 2 7 1 Restrictions of use 10 2 8 Electrical installation 10 2 8 1 Required preventive measure 10 2 9 Startup operation 11 3 Device structure 12 3 1 Type code 12 3 1 1 Type code ECR roller...

Page 4: ...ler acceleration deceleration 28 5 3 Controlling the roller speed 29 6 Operation 30 6 1 Status and error statuses 30 7 Inspection maintenance 31 7 1 Storage 31 8 Technical data 32 8 1 Technical data o...

Page 5: ...ller drive ECG roller gear motor and how to start up the roller drive system with the ECC DBC binary control 1 3 Structure of the safety notes 1 3 1 Meaning of signal words The following table shows t...

Page 6: ...dangerous electrical voltage Warning of hot surfaces Warning of automatic restart 1 3 3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just bef...

Page 7: ...you start working with the product 1 5 Other applicable documentation Observe the corresponding documentation for all further components 1 6 Product names and trademarks The brands and product names...

Page 8: ...who work on the product pay attention to the following regula tions conditions documentation and information National and regional safety and accident prevention regulations Warning and safety signs...

Page 9: ...al must be carried out by persons who are trained appropriately The purpose of the instruction is that the persons are capable of performing the required tasks and work steps in a safe and correct man...

Page 10: ...must never protrude into the path of persons or vehicles Ensure that components are not deformed and insulation spaces are not changed particularly during transportation and handling Electric compone...

Page 11: ...ff Possible devi ations are increased temperatures noise or vibration for example Determine the cause Contact SEW EURODRIVE if necessary Mechanical blocking or internal protective functions of the pro...

Page 12: ...95 125 175 215 Tube options Z Z Galvanized steel standard J Stainless design U PUR coating 2 mm P PVC hose 2 mm K Cone 1 8 on galvanized steel C Cone 1 8 on steel in stainless steel design D PVC hose...

Page 13: ...duct type G G Gearmotor Design A A IP54 degree of protection Voltage 2 2 24 V Motor options M M8 plug connector Gear unit ratio 67 Gear ratio i 67 45 33 27 18 15 11 9 Version A A Standard mounting 4xM...

Page 14: ...the roller drives 3 2 1 ECR roller drive 1 2 3 2 19809722123 1 Electrical connection 2 Axis journal 3 Motor roller Nameplate 1 0 0 1 0A 1 D C 2 4 V 3 X X X X X X X X X X X X X X X X X X 1 2 3 1951647...

Page 15: ...e structure Overview of the roller drives Operating instructions ECDriveS 15 3 2 2 ECG gearmotor 1 2 3 19809719179 1 Electrical connection 2 Gearmotor 3 Motor shaft Nameplate 19516434699 28507088 EN 1...

Page 16: ...8 9 25852264587 1 Removable feed in terminal 24 V 2 Removable I O terminal strip 3 LED Overtemperature 4 Operation LED 5 DIP switch 6 LED Start 7 LED Hold 8 LED Stop 9 ECR or ECG roller drive connecti...

Page 17: ...e procedure for the mechanical installation depends on the design of the motor roller Design A Cable side M12 1 25 on 11 mm hexagon Opposite side M8 female thread Mounting hole position M12 nut M8 scr...

Page 18: ...e with opposite side 7 Grip axis journal 2 from inside on the opposite side with a suitable tool and tighten the screw with spur cut teeth 1 from outside with a tightening torque of 10 14 Nm Design B...

Page 19: ...nsert the motor roller into the conveyor 4 When the motor roller reaches its proper position on the profile hole 1 release spring axis 2 Continue with cable side 1 2 19844223243 1 M12 flange nut 2 Axi...

Page 20: ...eat sink of the binary control must be in contact with the frame of the conveyor belt Secure the binary control with screws to the frame of the conveyor belt Guide the screws through both mounting bor...

Page 21: ...tallation Operating instructions ECDriveS 21 ECC DBC 24 00 2 1 4 3 6 5 8 7 10 9 1 1 19852798219 1 Mounting holes 6 mm 1 2 19852794507 1 Frame of the conveyor belt 2 Binary control with metal plate as...

Page 22: ...elf with the power requirements of the motors Make sure that the current supply and the wiring are correctly dimensioned on the basis of the applicable directives and standards 4 2 2 Installation inst...

Page 23: ...power supply If several switched mode power supplies are connected in parallel the mass connec tions of at least one device must be grounded 4 2 4 Terminal designation 24 V ECC DBC 24 00 2 1 4 3 6 5...

Page 24: ...l see section Run A and Run B 3 24 V input voltage activates speed control see section Run A and Run B 4 At an input voltage of 24 V the motor runs against the direction selected on DIP switch 6 5 0 V...

Page 25: ...6800779 As a requirement for the direction of rotation reversal using the reverse input RUN A or RUN B must be activated Observe that the roller drive must be stopped before the direction of rotation...

Page 26: ...et the motor cool down sufficiently before you start working on it 5 2 Setting the DIP switches 24 V ECC DBC 24 00 2 1 4 3 6 5 8 7 10 9 0 V 1 25852135947 1 DIP switch There is an expandable and transp...

Page 27: ...0 5 2 1 DIP switches 1 to 5 Roller speed S1 S2 S3 S4 S5 Motor speed in min 1 580 x 800 x 1000 x x 1200 x 1400 x x 1600 x x 1800 x x x 2000 x 2200 x x 2400 x x 2600 x x x 2800 x x 3000 x x x 3200 x x x...

Page 28: ...ation deceleration S7 S8 S9 S10 acceleration deceleration time in s 0 05 x 0 1 x 0 2 x x 0 3 x 0 4 x x 0 5 x x 0 6 x x x 0 7 x 0 8 x x 1 x x 1 2 x x x 1 4 x x 1 6 x x x 1 8 x x x 2 x x x x 2 5 x ON OF...

Page 29: ...g table shows the speed classes of the ECR motor rollers and their re spective reduction ratios Speed class Gear unit reduction ratio 10 67 22 1 15 45 1 20 32 94 1 25 27 1 35 18 3 1 45 15 1 60 10 98 1...

Page 30: ...0 4 seconds Motor roller is not connected Flashing at an interval of 1 second Motor stopped by control due to error status 2 ON Motor current limitation is active Flashing and flickering Blocking or...

Page 31: ...CAUTION The surfaces on the drive can be very hot during operation Risk of burns Let the motor cool down sufficiently before you start working on it If necessary all components of the ECDriveS system...

Page 32: ...rent 7 2 A Ambient temperatures 10 C 40 C Humidity 10 to 90 not condensing Degree of protection IP54 optional IP66 Maximum motor cable length 5 m 8 2 Technical data of the ECG gearmotor 8 2 1 Electric...

Page 33: ...olution Nominal gear ra tio Real gear ratio Pulses per revolution Gear unit back lash in degrees 67 67 221 2009 4 8 45 45 00 1350 5 1 33 32 94 988 5 1 27 27 00 810 5 1 18 18 331 549 4 5 15 15 00 450 4...

Page 34: ...nt error output 100 mA only P versions 50 mA only P versions Error output Short circuit protection 150 mA only P versions Supported motor rollers ECR roller drives max 120 overload ECG gearmotors max...

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Page 40: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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