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SEW-Eurodrive ECDriveS ECIO-8-24-00, Manual

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SEW-Eurodrive ECDriveS ECIO-8-24-00 Manual Download Page 2

2 

Manual 

– ECDriveS® 

This documentation has been prepared based on current results. Future communications may differ if new 
facts come to light. As a result, the possibility of misinterpretations or mistakes in the technical dat a c annot  

be ruled out. 

Summary of Contents for ECDriveS ECIO-8-24-00

Page 1: ...Drive Technology Drive Automation SystemIntegration Services Manual ECDriveS IO Module ECIO 8 24 00 Edition 01 2022 27778665 EN ...

Page 2: ...s documentation has been prepared based on current results Future communications may differ if new facts come to light As a result the possibility of misinterpretations or mistakes in the technical data cannot be ruled out ...

Page 3: ...assembly 10 2 9 Electrical connection 11 2 10 Startup operation 11 2 11 Inspection maintenance 11 3 Product description 12 3 1 Type designation 12 3 2 Basic device 13 4 Mechanical installation 14 4 1 General information 14 4 2 Mounting 14 4 3 Clearance 14 4 4 Covers 15 4 5 Ensuring IP54 degree of protection 15 5 Electrical installation 17 5 1 Electromagnetic compatibility EMC 17 5 2 Shielding and ...

Page 4: ...al ECDriveS 7 1 Status LED 36 8 Waste disposal 37 9 Technical data 38 9 1 Basic Device 38 9 2 Dimension drawing 39 10 Appendix A Connecting to Rockwell Ethernet I P PLC 40 11 Appendix B Connecting to Siemens Profinet IO PLC 42 ...

Page 5: ... words The following table shows the graduation and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent danger Severe or fatal injuries WARNING Possible dangeroussituation Severe or fatal injuries CAUTION Possible dangeroussituation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environ ment INFORMATION U...

Page 6: ...st before the de scription of the dangerous step This is the formal structure of an embedded safety note SIGNAL WORD Type and source of danger Possible consequence s if disregarded Measure s to prevent danger 1 3 Rights to claim under limited warranty Read the information in this documentation This is essential for error free operation and fulfillment of any rights to claim under limited warranty ...

Page 7: ... names in this documentation are trademarks or registered trademarks of their respective titleholders 1 6 Copyright notice 2022 SEW EURODRIVE All rights reserved Copyright law prohibits the unauthorized reproduction modification distribution and useof this document in whole or in part ...

Page 8: ... other associated project planning documents installation notes startup instruc tions wiring diagrams and wiring plans Do not assemble install or operate damaged products All system specific specifications and regulations Ensure that systems in which the product is installed are equipped with additional moni toring and protection devices Observe the applicable safety regulations and legislation go...

Page 9: ... apply Observe EN 60204 1 Safety of machinery electrical equipment of machines The product meets the requirements stipulated in the Low Volt age Directive 2014 35 EU The standards given in the declaration of conformity apply to the product Technical data and information on the connection conditions are provided on the name plate and in chapter Technical data in the documentation Always comply with...

Page 10: ... applications are prohibited unless the device is explicitly designed for such use Use in potentially explosive atmospheres Use in areas exposed to harmful oils acids gases vapors dust and radiation Operation in applications with impermissibly high mechanical vibration and shock loads in excess of the regulations stipulated in EN 61800 5 1 Use at an elevation of more than 4000 m above sea level Th...

Page 11: ... potential Be sure to check the effectiveness of the protection devices after every modifi cation In the event of deviations from normal operation switch the product off Possible devia tions are increased temperatures noise or vibration for example Determine the cause It may be necessary to contact SEW EURODRIVE Do not separate the connection to theproduct during operation The fact that the operat...

Page 12: ...s equipped with up to 8 digital inputs 8 digital outputs ECIO modules can optionally be easily configured with the ECShell software to be transparent to the conveyor flow to ensure that ZPA conveyor is uninterrupted from upstream to downstream 1 Fieldbus module ECC DFC 2 IO Module ECIO ECDriveS Network with two fieldbus modules ECC DFC and one ECIO Module Each individual ECIO module has the follow...

Page 13: ...Link Right RJ 45 style Ethernet network connection 6 Module Power LED Indicator 7 RemovableIP54 Power Compartment Cover 8 Module Status LED Indicator 12 IP54 Protection Shrouds for Ethernet cabling and power wiring 15 24VDC Power Terminals with separate connections for Logic and Outputs 16 und 14 Left Female Right Female I O Port Status LED Indicators 17 und 13 Left Female Right Female I O Port St...

Page 14: ...ing elements and retaining components Make sure there is no risk of collisions with other components or construction ele ments along the track Installed display and diagnostics components such as LEDs displays and diagnostic interfaces must be accessible and easy to see 4 2 Mounting Each module has 2 holes 1 for mounting purposes The holes have a diameter of 6 mm 4 3 Clearance During mechanical in...

Page 15: ... using a screwdriver 2 To remove the cover from the Ethernet port pull the covers away from the fieldbus controller 4 5 Ensuring IP54 degree of protection To ensure IP54 degree of protection for the ECC DFC fieldbus controller the following requirements must be met All covers are tightened All connection cables are equipped with protective grommets All unused connectors are closed using a protecti...

Page 16: ...rer number 04100137000 not included in the scope of delivery 1 Pull the protective grommet over the mandrel of the assembly tool 2 To expand the protective grommet push the handles of the assembly tool 3 Insert the cable including connector intothe expanded protective grommet 4 To place the protective grommet on the cable jacket hold the protective grommet in place with your hand and remove the as...

Page 17: ...DriveS control module must correspond to the data for the supply voltage Dimension the cable cross section of the connection cable according to the input current of the imodule see chapter Technical data Use the ECDriveS drive system only in systems that comply with the requirements of protection class 3 according to EN 61140 e g SELV At least one of the following means shall provide thermal overl...

Page 18: ...ly units must be connected and the ground connection of at least one supply unit must be grounded 1 Switched mode power supply 5 5 Connection overview The ECIO module has several electric connections The following figure shows an over view of the connections 1 Sensor connection male 2 Sensor connection female 3 24 V supply terminal 4 Ethernet Port ...

Page 19: ...revent damages to the litz wires of the conductor use conductor end sleeves for flexible conductors The size of the conductor end sleeve depends on the cable cross section 5 5 2 Left and right male I O port Both of these ports utilize a 4 pin M8 male receptacle Each receptacle is mechanically keyed to assure proper orientation upon plugging in Each of the two signal pins can be configured as a dig...

Page 20: ...le Each receptacle is mechanically keyed to assure proper orientation upon plugging in Input Signal Wiring for Female Port Output Signal Wiring for Female Port The signals are defined by the following chart Pin Signal Description 1 24V DC Module 24VDC Supply 2 I O Input or Output signal based upon port configuration 3 GND Module DC Common 4 I O Input or Output signal based upon port configuration ...

Page 21: ...e off all wiring spaces of the Ethernet port with covers see chapter Covers The following figure shows the ECIO module with connected RJ45 connectors installed covers and protective grommets INFORMATION To make it possible to mount the supplied covers of the module the connectors must be no higher than 15 mm and no longer than 45 mm ...

Page 22: ... supply terminal as described in chapter Covers 2 Install the protective grommet for IP54 degree of protection on the connection cable as described in chapter Assembling protective grommets 3 Remove the cable jacket of the connectioncable using suitable tools 4 Connect the connection cable tothe spring terminal strip 5 Pull the protective grommet over the edge of the terminal chamber ...

Page 23: ... supplies can power these For exam ple the digital outputs power supply can switched off so that all output devices have power removed With the outputs power separately switched off the logic power supply can remain on so that the module s communications can remain active and report status to networked supervisory control system s Connection for single outputs and logic power supply Typical connec...

Page 24: ...h Bus Master The integrated conveyor logic of the fieldbus controller is not used The travel commands are issued only by the external control signal source Bus Master Integration Parameterization in the Busmaster 6 1 Startup with ECShell 6 1 1 Auto configuration Run the auto configuration process according Operating Instructions ECDriveS ECC DFC Fieldbus Controller chapter 7 and 8 6 1 2 Configurat...

Page 25: ...here will cause the Refresh button to enable Clicking this button will cause the rest of the items 3 4 and 5 to be populated 3 ECIO Connection Status This indicates whether a remote PLC is currently connected to the module 4 ECIO Transparency See section Transparency mode 5 Indicates the current on off state of each digital input and output Please note that some of the detailed information shown i...

Page 26: ...o zone flow of items on the conveyor 2 ECDriveS conveyor system with ECIO configured in the system When an application calls for additional digital I O to be localized on such a conveyor network it is convenient to install ECIO along the conveyor path However by default of the Auto Configuration procedure the ECIO gets configured along with its neighboring ZPA control ECC DFC modules and is set up...

Page 27: ...e ECIO module to automatically pass through the conveyor flow status data between its ECC DFC neighbors This in essence makes the ECIO transparent to the conveyor flow The conveyor will operate as if the two ECC DFC conveyor controllers are connected to each other as illustrated in the next Figure Activating and deactivating transparency mode Transparency is enabled by default during Auto Configur...

Page 28: ...le Profinet I O is recognized by the modules and can be attached to any Profinet I O capa ble PLC applicable Siemens platforms All protocols access the same internal data locations on a given module Each ECIO module s internal data structure is arranged and addressed as Modbus Hold ing registers The on board communication and control processes attach logical mean ings to each holding register and ...

Page 29: ...ad from and written to by the ECShell software in order to monitor and or change default configuration values Modbus TCP addressing convention utilizes a 4 xxxx notation The 4 in Modbus pro tocol designates that the address is a Holding Register and the xxxx is a numerical value representing the offset or index for a specific location The xxxx values used in this document are to be interpreted as ...

Page 30: ... a GSDXML configuration file needs to be installed in your PLC programming software i e STEP 7 or TIA Portal The GSDXML file contains among other things the definition of memory size required when connecting a module to a Siemens PLC with Profinet IO When assigning an individual module to a PLC you decide what memory address to use The GSDXML file stipulates that each module requires 64 bytes of i...

Page 31: ...larity Configuration 0 Input signal and logic states equal 1 Invert logic from signal state bit 0 Left Male Pin2 bit 1 Left Female Pin2 bit 2 Right Male Pin2 bit 3 Right Female Pin2 bit 4 Left Male Pin4 bit 5 Left Female Pin4 bit 6 Right Male Pin4 bit 7 Right Female Pin4 bit 8 to bit 15 reserved See Note Output Polarity 4 0038 M 4 13802 E I Data 2 Outputs Polarity Configuration 0 Output signal and...

Page 32: ...it 4 Left Male Pin4 bit 5 Left Female Pin4 bit 6 Right Male Pin4 bit 7 Right Female Pin4 bit 8 to bit 15 reserved See Note Note This register is only used for Pins configured as Inputs in the Input Output register If a given Pin s corresponding bit is 0 in this register the logical state of the Pin s data seen in the Inputs register of the Inputs Assembly will match the logical state of the electr...

Page 33: ...ven Pin s corresponding bit is 0 in this register when the remote controller sets the logi cal state of the Pin in the Outputs register in the Output Assembly the electrical signal on the Pin will match this logical state If a given Pin s corresponding bit is 1 in this register the electrical signal on the Pin will be inverted from the logical state Note This register is only used for Pins configu...

Page 34: ... Pin 4 bit 06 Right Male Pin 4 bit 07 Right Female Pin 4 bit 08 Error Left Male Pin 2 bit 09 Error Left Female Pin 2 bit 10 Error Right Male Pin 2 bit 11 Error Right Female Pin 2 bit 12 Error Left Male Pin 4 bit 13 Error Left Female Pin 4 bit 14 Error Right Male Pin 4 bit 15 Error Right Female Pin 4 See Note Note Bits 8 through 15 indicate error conditions for each port pin when they are configure...

Page 35: ... 13600 E O Data 0 Set bit to energize Output bit 0 Left Male Pin2 bit 1 Left Female Pin2 bit 2 Right Male Pin2 bit 3 Right Female Pin2 bit 4 Left Male Pin4 bit 5 Left Female Pin4 bit 6 Right Male Pin4 bit 7 Right Female Pin4 bit 8 to bit 15 reserved These bits are only recognized for a given port pin if it has been configured as an Output ...

Page 36: ...reen When data transmission activity is occur ring Network Module Function Indicator Item LED State Description Module Status 8 Blinking Red ECIO is starting task processes Blinking Green ECIO is ready Flashing Green Blinking Red Failsafe Mode Flashing Red Auto Configure Mode is active Blinking Amber Connection to peer lost or performing firmware upgrade check Solid Amber Firmware upgrade in progr...

Page 37: ...eS 37 8 Waste disposal Observe the applicable national regulations Dispose of materials separately in accordance with the regulations in force for example Electronics scrap printed circuit boards Plastic Sheet metal Copper Aluminum ...

Page 38: ...nsing Default Up to 8 per module 2 inputs per port Programmable Push Pull selectable Minimum ON current 1 5 mA Maximum OFF current 0 4 mA Short Circuit protection perside 500mA max Sensor port inputs are auto sensing for the connected circuit type of either PNP or NPN Please note that both sourcing and sinking current will activate the input Each port utilizes load detectioncircuits between the 24...

Page 39: ...10Base T 100Base TX Automatic duplex configuration Full Half Automatic straight crossover cable detection Auto MDI MDI X PAUSE frame support Back pressure flow control support Maximum segment length 100m 328ft Supported network protocols Modbus TCP EtherNet IP Profinet I O 9 2 Dimension drawing The dimension drawing shows the mechanical dimensions of the device in mm ...

Page 40: ... when you add a new module in your Ethernet tree you select Generic Ethernet Module from the Communication category as shown in below Figure When you click Create youget the New Module Configuration Screen as shown below Please note that the Name and IP address are for example only The Comm Format and Connection Parameters must be entered as shown ...

Page 41: ... page Fehler Textmarke nicht definiert this data configures Pin 2 on each Port to be a digital output Please note that RSLogix 5000 by default creates an array tag of SINT 400 for the Configuration Assembly for any Generic Ethernet Module When the program is actually downloaded to the PLC processor and begins communications with ECIO the data ex changed will be the quantity of bytes entered when t...

Page 42: ... the PLC s available I O memory Once you have the appropriate GDSXML file installed into your TIA Portal programming environment ECIO will support Topological discovery and Media redundancy The con figuration parameters i e the equivalent parameters shown in the chart in section Feh ler Verweisquelle konnte nicht gefunden werden can be found in the Properties of the device under Module parameters ...

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