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17  of  22 

SECTION 5    TROUBLESHOOTING 

5.1 Initial Check 

5.1.1 Check the gas supply pressure and check the flow-path to the PC has been opened. 

5.1.2  Ensure  that  the  power  supply  and  command  signals  are  correctly  transmitted  to  the 

D-connector pins and RS485. 

5.1.3 Check that the output signal matches the external reading. 

5.2 Troubleshooting 

Use the following table to locate the fault.

 

 

SYMPTOMS 

Possible cause 

Action 

PC will not control   

Gas connection incorrect    Check gas connection 
Pressure incorrect 

Check pressure condition 

Wrong control mode 

Change  the  control  mode  by  the 
software 

Power failure 

Check Power and pin position 

Setpoint incorrect 

Check setpoint signal 

Contamination 

*Contact Sevenstar 

Defective sensor 

*Contact Sevenstar 

PCB problems 

*Contact Sevenstar 

Defective Mechanics 

*Contact Sevenstar 

PC100 will not 
communicate with 
PC 

Power failure 

Check Power and pin position 

Cable problems 

Check cable and connector 

Address conflict 

Check address of PC 

Baud rate error 

Check baud rate of PC 

PCB problems 

*Contact Sevenstar 

Attention

:                                                                                                                                                         

*  Mark  indicates  that  reparation  and  adjustment  must  be  dealt  under  specialist  advices

For  any  other 

problems, contact Sevenstar. 

 

 

Summary of Contents for PC100-D PC

Page 1: ...REV 1 0 PC100 D PC User s Manual 2 0 2 0 0 9...

Page 2: ...STALLATION 5 2 Troubleshooting 17 2 1 General 7 SECTION 6 WARRANTY AND SERVICES 2 2 Unpacking 7 6 1 Guarantee of Sevenstar 18 2 3 Mechanical Installation 7 6 2 Product Warranty 18 2 3 1 General 7 6 3...

Page 3: ...ate store and distribute any part of this manual in mean of electric mechanical photocopy recording or other way without permission of Sevenstar This manual is not assured that there is no mistake and...

Page 4: ...out any authorized and make sure that the label or and seal of product is not removed when returning for reworking recalibration and maintenance b Please contact professional for technical service Do...

Page 5: ...ose valve completely to make sure that there is not error flow 1 4 General Pressure controller PC accurately measures and controls mass flow rates which is widely applied in the fields as semiconducto...

Page 6: ...gital monitoring PC100 D series have wide range of power supply available for 15 24VDC Customer Secondary Development of control and sample software is available through the open protocol PC100 D PC d...

Page 7: ...10 to 50 Mechanical interface 1 4 Compression Fitting 1 4VCR M Valve Type Normally Closed Leak Integrity External 1 x 10 10 scc sec He Leak Integrity Through closed valve 1 0 of orifice Full Scale Ni...

Page 8: ...centimeter per minute SLM standard liter per minute Standard state Temperature 0 C 273 15K Pressure 101325Pa 760mmHg At standard state the gas density will be constant The multiplication of density an...

Page 9: ...de is common plastic bag the inside is clean bag The outside bag should be removed in the entrance to the clean room In order to minimize the contamination the second clean bag should be removed in th...

Page 10: ...8 of 22 Figure 2 1 PC100 D...

Page 11: ...9 of 22 Figure 2 2 Product with Compression Fitting1 4 imensions...

Page 12: ...Product with VCR1 4 M dimensions Attention The height which is showing in figure 2 2 and figure 2 3 of 138 2 mm without electric connectors of cable It should be added around 50mm more after adding th...

Page 13: ...finger tight Scribe both nut and body in order to mark the position of the nut While holding the body with a wrench tighten the nut 1 8 turn past finger tight for 316L stainless steel and nickel gaske...

Page 14: ...ut Please note you should use two spanners to operating one spanner for locking the fitting stable and another one for revolving the nut Especially when you dismantle the tube you should operate by th...

Page 15: ...13 of 22 2 4 2 Connections The 9 pin male Sub D connector RB and RM are shown in figure2 7 Figure 2 7 9 pin male D sub connector...

Page 16: ...uld be completed 2 5 1 Check that tubing is leak free 2 5 2 Check the process sequence and proper function of all other gas components involved 2 5 3 Check the voltage of command signals and power sup...

Page 17: ...he PC in digital or analog mode For more information please refer to www mfcsevenstar cn Path Service Downloads Software download Communication Protocol 3 3 Valve Type The type of PC100 D valve is Nor...

Page 18: ...ust liquid and oil stain If necessary the filter should be added to gas system for purification If the outlet of PC is connected to liquid sources a One way valve should be added to avoid the liquid b...

Page 19: ...essure incorrect Check pressure condition Wrong control mode Change the control mode by the software Power failure Check Power and pin position Setpoint incorrect Check setpoint signal Contamination C...

Page 20: ...products are guaranteed against defects in materials and workmanship if used in accordance with specifications and not subject to physical damage contamination alteration or retrofit Warranty periods...

Page 21: ...ure must never exceed 3MPa C Electrical connection requirements are as follows The system must be wired carefully non observance of the pin out may irreversibly damage the electronic board inside the...

Page 22: ...on and unreasonable usage 3 Operating and storing in inappropriate or execrable circumstance 4 Usage of instrument beyond user s manual 5 Unauthorized change or replacement of product For example It i...

Page 23: ...Torr 1200M 1200mbar 0000X customized pressure please consult d for details e Control Modes U up a a Electronic connector RB DB9 B model RS485 anolog RM DB9 M model RS485 anolog f f Fittings CC Compres...

Page 24: ...of Valve Normally closed Orifice Full Scale 2SLM Pressure Full Scale 1200mbar Control Modes up Electronic connector DB9 B model RS485 anolog Fittings Compression Fitting 1 4 Seal Materials Metal For...

Page 25: ...o 368 Zhangjiang Road Pudong New District Shanghai Tel 86 21 63532370 Fax 86 21 63533265 Shenzhen Office Room 202 Section B No 1 Chuangjin No 125 Chuangye Erlu 28th Section Baoan District Shenzhen Zip...

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