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GIM1329-070

GIM1329-065

8

Model 122 Regulators Installation and Maintenance Instructions

To Service Seal Diaphragm (12b)

1.

  Disassemble diaphragm assembly per section “To Service 

Main Diaphragm (

11d

)”.

2.

  Remove bolts 

25

 and lower diaphragm case 

24

.

3.

  Remove seal washer 

12e

, spacer 

12a

 and gasket 

26

, and 

remove seal diaphragm 

12b

.

4.

  During assembly use screwdriver in slot in top end of stem 

12d

 or 

12t

 while tightening nut 

11a

. Diaphragms must not be 

twisted or strained during regulator reassembly.

To Convert from Internal to External Control

1.

  Remove seal diaphragm 

12b

 per section “To Service Seal 

Diaphragm (

12b

)”.  

 

On 1½" Model 122 remove bushing 

41

 (See Fig. 2) and 2" or 

2½" Model 122 remove control tube

 40

.

2.

  Reinstall seal diaphragm 

12b

 and gasket 

26

 so they cover 

and block hole for

 40

 and 

41

, and reassemble. On Back 

Pressure Regulators and Relief Valves, install washers 

12c

 

and 

12e

, spacer 

12a

, seal diaphragm 

12b

 and two 

11f

 grip 

washers in place of spacer 

12s

, and reassemble. Emery 

surface of grip washers 

11f

 must face against both sides of 

seal diaphragm 

12b

. Seal diaphragm 

12b

 and gasket 

26

 must 

block the hold for 

40

 or 

41

. However, 

40

 and 

41

 are not used 

in the Back Pressure Regulators and Relief Valve.

3.

  Remove plug 

24a

 and install external control line.

To Convert From External To Internal Control

1.

  Remove seal diaphragm 

12b

 per section “To Service Seal 

Diaphragm (

12b

).”

2.

 

1½" Model 122 requires a new body with control tube 43

 

in place as shown in figure 2. Install bushing 

41

 and O-ring 

42

 

(Figure 2). On 2" and 2½" Model 122 install control tube 

40

 

and O-ring 

42

. Control tube 

40

 must be centered and aligned 

with slots faced downstream as shown.

1½", 2" and 2½" Model 122-12

GIM1329-065

(External Control)

 

BACk PRESSURE REGULATOR RELIEF VALVE

GIM1329-070

(Internal Control) 

BACk PRESSURE REGULATOR RELIEF VALVE

3.

  Rotate seal diaphragm 

12b

 and gasket 

34

 to match 

40 

or 

41

 

and reassemble.

 

On Back Pressure regulators and Relief Valves, install spacer 

12s

 in place of spacer 

12a

, washer 

12c

 and seal diaphragm 

12b

, and reassemble. Gasket 

26

 must cover opening for 

40

  

or 

41

.

4.

  Install plug 

24a

.

Condensed Parts List 1½", 2", and 2½" Model 122

 

Note: For ILL. No's 1, 2, 3, 6, 11a, 11b, 12e, 13, 14a, 14b, 16a, 16b, 17a, 21a, 

24a, 41 and 42. See Pages 6–7 CONDENSED PARTS LIST.

Illustration 

Number

Description

Part  

Number

9

Spring, See Tables, Pages 3–4

11a

Hex S. Nut

908158

11b

Diaphragm Plate

121-10-022-50

11c

Diaphragm Pan

121-16-017-50

11d

Diaphragm, Buna-N

121-16-150-50

11f

Grip Washer

121-10-178-50

12a

Spacer

121-42-079-01

12b

Seal Diaphragm, Buna-N

121-42-064-00

12c

Clamp Washer

121-42-010-00

12d

Stem, Std.

121-42-016-00

12d

Stem, Stainless

121-42-016-02

12f

Seal Washer

107-62-358-01

12e

Seal Washer (Emery Cloth)

121-10-179-50

12s

Spacer, Stainless

121-42-079-03

1

2

3

9

45

21

22

23

24

25

26

27

21a

11

f

b

a

c

d

12

f

e

b

a

c

t

11f

16a

13

15

14b

19

38

18

16b

19a

37

14a

32

1

2

3

9

45

21

22

23

24

25

12

e

f

s

t

16a

13

15

14b

19

38

18

16b

19b

37

32

11

f

b

a

c

d

Summary of Contents for 122 Series

Page 1: ...piping b Do not install any automatic shutoff device that closes completely between the regulator and the control line connection into the piping To avoid excessive turbulence the connection should be clean and smooth on the inside and be located in straight pipe clear of valves and fittings Keep the inside of the control line clean and protect it from corrosion Pitch it away from the regulator an...

Page 2: ...s on Page 3 To change the spring 1 Remove top cap 1 2 Unscrew and remove adjustment button 3 or 6 by turning counterclockwise and remove spring 9 3 Insert new spring Make sure it is positioned correctly at the bottom before replacing adjustment button 3 or 6 4 Adjust for the desired outlet pressure per previous section Set Point Adjustment 5 When adjustment is complete replace top cap 1 Screw it s...

Page 3: ...Red Black counter spring 15 psi 12 Differential Regulator Use STANDARD REGULATOR springs Outer Pressure Range Spring Color and Spring Part Number are the same Use 1 springs for 1 and 1 Model 122 8 Differential Regulators and 2 springs for 1 2 and 2 Model 122 12 Differential Regulators For all sizes through 2 the Maximum Diaphragm Pressure Differential is 1 psi the Maximum Pressure for the Body is ...

Page 4: ...ds Then tighten screws a little at a time until all are firm and secure There must be no leakage around the rim but diaphragm 11d must not be crushed twisted or pinched To Service Orifice 19 or 20 1 Remove bolts 38 and bottom cap 37 2 For orifice 19 remove retaining ring 16a use Truarc 0200 pliers Sensus Part No 1190646 remove split valve holder 16b and remove valve 15 3 For orifice 20 remove top ...

Page 5: ...ors installation requires complete disassembly per previous sections except that assemblies 11 and 12 remain intact Install bushing 41 and O ring 42 2 On back pressure regulators and relief valves add gasket 26 in place of seal diaphragm 12b add spacer 12s in place of spacer 12a and remove 12c as shown and reassemble To disassemble follow section To Service Seal Diaphragm 12b 3 Install plug 24a In...

Page 6: ...ap 1 adjustment 3 or 6 and spring 9 Mark or measure position of adjustment at start Use this to return adjustment to original setting during reassembly 2 Remove bolts 22 and upper case 21 3 On Standard Regulators and Differential Regulators remove bolts 38 and bottom plate 37 Hold valve 15 in upward position for remaining work 4 Use a screwdriver in slot in top end of stem 12d or 12t to prevent st...

Page 7: ...EGULATOR Fig 1 ADJUSTMENT 6 and VENT CONNECTION 21b for Differential Regulators Atmospheric Regulators and Zero Governors Fig 2 CONTROL TUBE 43 for 1 Regulators Only READ General Servicing Instructions Page 2 1 2 3 9 21b 43 1 2 3 9 Standard Regulator Only see Fig 1 for others 45 21 22 23 24 25 26 27 18 17 19 35 16b 13 37 32 19a 38 16a 15 17a 11 a c f b d 24a 21a 12 a b e a c d 42 11f 40 14 2 and 2...

Page 8: ...gm 12b 2 1 Model 122 requires a new body with control tube 43 in place as shown in figure 2 Install bushing 41 and O ring 42 Figure 2 On 2 and 2 Model 122 install control tube 40 and O ring 42 Control tube 40 must be centered and aligned with slots faced downstream as shown 1 2 and 2 Model 122 12 GIM1329 065 External Control back Pressure REGULATOR relief valve GIM1329 070 Internal Control back Pr...

Page 9: ... the regulator must be taken out of service and inspected Damaged or otherwise unsatisfactory parts must be repaired or replaced before returning the regulator to service The maximum pressure that can be safely contained by the diaphragm case on a Model 122 regulator is 5 psi Safely contained means no leakage as well as no bursting Over pressurization Protection Protect the downstream piping syste...

Page 10: ...nstruction Body Cast Iron Diaphragm Case Die Cast Aluminum Alloy Stem Bushing and Plate Plated Steel Main and Seal Diaphragms Buna N with Nylon Fabric Insert Orifice Cast Iron 1 2 2 Model 122 Orifice Brass 1 1 Model 122 Valve Plated Steel with Molded Buna N Soft Seat Stem Stainless Steel Diaphragm Pan Collars Washers Plated Steel O rings and Tetra Seals Buna N Adjustment Spring Button Zinc Die Cas...

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