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GIM1329-075

9

Model 122 Regulators Installation and Maintenance Instructions

Condensed Parts List 1½", 2", and 2½" Model 122

 

Note: For ILL. No's 1, 2, 3, 6, 11a, 11b, 12e, 13, 14a, 14b, 16a, 16b, 17a, 21a, 

24a, 41 and 42. See Page 6 CONDENSED PARTS LIST. 

(Continued)

Illustration 

Number

Description

Part  

Number

12t

Stem Stainless

121-42-016-03

13

O-ring ⅜" x ½"

934007

14

Wave Washer

905479

14a

Valve Washer Ret. (B/P)

121-16-103-50

14b

Valve Spacer Washer (B/P)

121-16-102-52

15

Valve, Buna-N

121-16-311-50

16a

Retaining Ring, (5100-75H)

904447

16b

Valve Holder

121-16-130-50

16b

Valve holder (Stainless Steel)

121-16-130-51

17a

Spring Holder

121-42-018-00

19

Orifice, 2

5

/

32

" dia., Std.

121-16-023-51

19

Orifice, 2

5

/

32

" dia., Stainless

121-16-023-52

26

Gasket

121-42-063-00

27

Valve Stem Bushing

121-42-373-00

32

Tetreseal (or O-ring), 3¼" x 3½"

904078

40

Control Tube

121-42-315-00

43

Control Tube

121-43-315-00

45

Travel Indicator 

Repair Kit – consisting of Main and Seal     

   Diaphragms, Seal Washers, Molded Valve  

   with Wave Washer and Retaining Ring,  

   Tetraseals and Gaskets: All internal  

   control models except Back Pressure or  

   Relief (Std.) 

Internal Control Back Pressure and Relief 

All external control models (Std.)

091-00-365-65

121-42-598-00 

121-42-598-02 

121-42-598-01

Maximum Emergency Pressures

Be certain the following section is clearly understood before using 

the information.
The maximum inlet pressure a Model 122 regulator may be 

subjected to under abnormal conditions without causing internal 

damage is 20 psi.
The Maximum pressure the diaphragm may be subjected to 

under abnormal conditions without causing internal damage is 

set-point plus 2 psi. Set-point is defined as the outlet pressure a 

regulator is adjusted to deliver.
If either of the above limits is exceeded the regulator must be 

taken out of service and inspected. Damaged or otherwise 

unsatisfactory parts must be repaired or replaced before returning 

the regulator to service.
The maximum pressure that can be safely contained by the 

diaphragm case on a Model 122 regulator is 5 psi. Safely 

contained means no leakage as well as no bursting.

Over-pressurization Protection

Protect the downstream piping system and the regulator’s low 

pressure chambers against over-pressurization due to the 

possible regulator malfunction or failure to achieve complete 

lockup. The allowable outlet pressure is the lowest of the 

maximum pressures permitted by federal codes, state codes, 

Sensus Bulletin RDS-1498, or other applicable standards. The 

method of protection can be a relief valve, monitor regulator, 

shutoff device, or similar mechanism.

Full Open Capacity/

 

Capacities At Other Pressures

Capacity of the Model 122 in the wide-open position can be 

calculated using the following formula and K factors:

1.

  Q = K

 P

0

(P

1

 – P

0

)

 

Q = Full open capacity in SCFH of 0.6 specific gravity 

 

    natural gas.

 P

0

 = 

absolute

 inlet pressure (psia)

 P

1

 = 

absolute

 outlet pressure (psia)

2.

  K Factors=

 

1" Model 122-8 

K =  1400

 

1¼" Model 122-8 

K =  1750

 

1½" Model 122-12 

K =  2750

 

2" Model 122-12 

K =   4750

 

2½" Model 122-12 

K =   5250

Remember at the above full open capacities the droop is 

significantly greater than specified in the capacity tables.

When checking 122 regulator capacity to provide adequate relief 

valve capacity, use the above calculated full open capacity.
Capacities for pressure reductions not listed in the table can be 

calculated with the above formula.

Dimensions

GIM1329-075

A

B

C

D

E

F

Shpg. 

Wt.

1" NPT

10¼"

11⅝"

1⅞"

5¾"

2½"

3

7

16

"

15 lbs.

1¼" NPT

10¼"

11⅝"

1⅞"

5¾"

2½"

3

7

16

"

15 lbs.

1½" NPT

14"

13"

2⅜"

7½"

3

15

16

"

3

9

16

"

28 lbs.

2" NPT

14"

13"

2⅜"

7½"

3

15

16

"

3

9

16

"

28 lbs.

2½" NPT

14"

13"

2⅜"

8¼"

3

15

16

"

3

9

16

"

30 lbs.

Optional 

Control Line 

Connection 

½" N.P.T.

A (Diameter)

B

C

D

E

F

Vent Outlet 

¼" N.P.T.

*Taps must be 

specified when 

ordering.

Summary of Contents for 122 Series

Page 1: ...piping b Do not install any automatic shutoff device that closes completely between the regulator and the control line connection into the piping To avoid excessive turbulence the connection should be clean and smooth on the inside and be located in straight pipe clear of valves and fittings Keep the inside of the control line clean and protect it from corrosion Pitch it away from the regulator an...

Page 2: ...s on Page 3 To change the spring 1 Remove top cap 1 2 Unscrew and remove adjustment button 3 or 6 by turning counterclockwise and remove spring 9 3 Insert new spring Make sure it is positioned correctly at the bottom before replacing adjustment button 3 or 6 4 Adjust for the desired outlet pressure per previous section Set Point Adjustment 5 When adjustment is complete replace top cap 1 Screw it s...

Page 3: ...Red Black counter spring 15 psi 12 Differential Regulator Use STANDARD REGULATOR springs Outer Pressure Range Spring Color and Spring Part Number are the same Use 1 springs for 1 and 1 Model 122 8 Differential Regulators and 2 springs for 1 2 and 2 Model 122 12 Differential Regulators For all sizes through 2 the Maximum Diaphragm Pressure Differential is 1 psi the Maximum Pressure for the Body is ...

Page 4: ...ds Then tighten screws a little at a time until all are firm and secure There must be no leakage around the rim but diaphragm 11d must not be crushed twisted or pinched To Service Orifice 19 or 20 1 Remove bolts 38 and bottom cap 37 2 For orifice 19 remove retaining ring 16a use Truarc 0200 pliers Sensus Part No 1190646 remove split valve holder 16b and remove valve 15 3 For orifice 20 remove top ...

Page 5: ...ors installation requires complete disassembly per previous sections except that assemblies 11 and 12 remain intact Install bushing 41 and O ring 42 2 On back pressure regulators and relief valves add gasket 26 in place of seal diaphragm 12b add spacer 12s in place of spacer 12a and remove 12c as shown and reassemble To disassemble follow section To Service Seal Diaphragm 12b 3 Install plug 24a In...

Page 6: ...ap 1 adjustment 3 or 6 and spring 9 Mark or measure position of adjustment at start Use this to return adjustment to original setting during reassembly 2 Remove bolts 22 and upper case 21 3 On Standard Regulators and Differential Regulators remove bolts 38 and bottom plate 37 Hold valve 15 in upward position for remaining work 4 Use a screwdriver in slot in top end of stem 12d or 12t to prevent st...

Page 7: ...EGULATOR Fig 1 ADJUSTMENT 6 and VENT CONNECTION 21b for Differential Regulators Atmospheric Regulators and Zero Governors Fig 2 CONTROL TUBE 43 for 1 Regulators Only READ General Servicing Instructions Page 2 1 2 3 9 21b 43 1 2 3 9 Standard Regulator Only see Fig 1 for others 45 21 22 23 24 25 26 27 18 17 19 35 16b 13 37 32 19a 38 16a 15 17a 11 a c f b d 24a 21a 12 a b e a c d 42 11f 40 14 2 and 2...

Page 8: ...gm 12b 2 1 Model 122 requires a new body with control tube 43 in place as shown in figure 2 Install bushing 41 and O ring 42 Figure 2 On 2 and 2 Model 122 install control tube 40 and O ring 42 Control tube 40 must be centered and aligned with slots faced downstream as shown 1 2 and 2 Model 122 12 GIM1329 065 External Control back Pressure REGULATOR relief valve GIM1329 070 Internal Control back Pr...

Page 9: ... the regulator must be taken out of service and inspected Damaged or otherwise unsatisfactory parts must be repaired or replaced before returning the regulator to service The maximum pressure that can be safely contained by the diaphragm case on a Model 122 regulator is 5 psi Safely contained means no leakage as well as no bursting Over pressurization Protection Protect the downstream piping syste...

Page 10: ...nstruction Body Cast Iron Diaphragm Case Die Cast Aluminum Alloy Stem Bushing and Plate Plated Steel Main and Seal Diaphragms Buna N with Nylon Fabric Insert Orifice Cast Iron 1 2 2 Model 122 Orifice Brass 1 1 Model 122 Valve Plated Steel with Molded Buna N Soft Seat Stem Stainless Steel Diaphragm Pan Collars Washers Plated Steel O rings and Tetra Seals Buna N Adjustment Spring Button Zinc Die Cas...

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