background image

GIM1329-020

GIM1329-025

GIM1329-030

4

Model 122 Regulators Installation and Maintenance Instructions

1" and 1

¼

" Model 122-8

GIM1329-020

(Internal Control) 

STANDARD REGULATOR/ATMOSPHERIC REGULATOR/

 

ZERO REGULATOR

GIM1329-030

COUNTERSPRING 17 for Atmospheric Regulators and 

 

Zero Governors, also used on Standard Regulators

GIM1329-025

(External Control)

 

STANDARD REGULATOR/DIFFERENTIAL REGULATOR 

ATMOSPHERIC REGULATOR/ZERO REGULATOR

READ “

General Servicing Instructions

” PAGE 2

To Service Main Diaphragm (11d)

1.

  Remove top cap 

1

, adjustment 

and 

and spring

 9

.

 

Mark or measure position of adjustment at start. Use this to 

return adjustment to original setting during reassembly.

2.

  Remove bolts 

22

 and upper case 

21

.

3.

  On standard Regulators and Differential Regulators, remove 

bolts 

38

 and bottom plate 

37

. Hold valve 

15

 in upward 

position for remaining work.

4.

  Use a screwdriver in slot in top end of stem 

12d

 or 

12t

 to 

prevent stem from turning and loosen and remove nut 

11a

.

5.

  Disassemble diaphragm assembly 

11

.

6.

  When reassembling, use screwdriver per step 4 above to 

prevent stem 

12b

 or 

12t

 from turning while firmly tightening 

nut 

11a

. Excessive turning of stem could strain or damage 

seal diaphragm 

12b

.

7.

  Rim bolts 

22

 should be first made finger tight. Next, insert 

spring 

9

 and compress it slightly with adjustment 

3

 or 

6

, just 

enough to force diaphragm assembly 

11

 fully downwards. 

Then tighten screws a little at a time until all are firm and 

secure. There must be no leakage around the rim, but 

diaphragm 

11d

 must not be crushed, twisted or pinched.

To Service Orifice (19 or 20)

1.

  Remove bolts 

38

 and bottom cap 

37

.

2.

  For orifice 

19

, remove retaining ring 

16a

 (use Truarc 0200 

pliers, Sensus Part No. 1190646), remove split valve holder 

1

6b

 and remove valve 

15

.

3.

  For orifice 

20

, remove top cap 

1

 and adjustment 

3

, and 

remove spring 

9

. Mark or measure the position of adjustment 

3

 beforehand and return it to the same place at reassembly.

4.

  Unscrew orifice 

19

 or 

20

 using 1

" hex socket wrench. 

When replacing orifice, use a moderate amount of pipe joint 

compound on orifice threads. 

To Service Valve (15)

1.

  Remove bolts 

38

 and bottom plate 

37

.

 

On Back Pressure Regulators and Relief Valves, remove 

diaphragm assembly per section “To Service Main Diaphragm 

(

11d

)”, remove bolts 

25

 and lower case 

24

, and remove 

assemblies 

11

 and 

12

 intact and bushing 

27

.

2.

  Remove retaining ring 

16a

. Use Truarc 0200 pliers, Sensus 

Part Number 1190646.

3.

  Remove both halves of valve holder 1

6b

 and remove valve 

15

.

4.

 Reassemble.

1

2

3

9

21a

11

a

c

f

b

d

24a

25

42

41

43

19 13

17a

27

16b

17

45

21

22

23

12

e

e

b

a

c

d

24

32

35

38

37

16a

14

15

Standard 

Regulator Only; 

see Fig. 1 for 

others

1

2

3

9

21a

11

a

c

f

b

d

25

19 13

27

16b

45

21

22

23

12

e

e

b

a

c

d

24

32

35

38

37

16a

14

15

Standard 

Regulator Only; 

see Fig. 1 for 

others

Fig.1 

ADJUSTMENT 6  

and VENT CONNECTION 

21b for Differential Regulators,  

Atmospheric Regulators  

and Zero Governors

1

2

6

9

21b

19

13 16b

32

38

37

16a

14

15

17a

17

Summary of Contents for 122 Series

Page 1: ...piping b Do not install any automatic shutoff device that closes completely between the regulator and the control line connection into the piping To avoid excessive turbulence the connection should be clean and smooth on the inside and be located in straight pipe clear of valves and fittings Keep the inside of the control line clean and protect it from corrosion Pitch it away from the regulator an...

Page 2: ...s on Page 3 To change the spring 1 Remove top cap 1 2 Unscrew and remove adjustment button 3 or 6 by turning counterclockwise and remove spring 9 3 Insert new spring Make sure it is positioned correctly at the bottom before replacing adjustment button 3 or 6 4 Adjust for the desired outlet pressure per previous section Set Point Adjustment 5 When adjustment is complete replace top cap 1 Screw it s...

Page 3: ...Red Black counter spring 15 psi 12 Differential Regulator Use STANDARD REGULATOR springs Outer Pressure Range Spring Color and Spring Part Number are the same Use 1 springs for 1 and 1 Model 122 8 Differential Regulators and 2 springs for 1 2 and 2 Model 122 12 Differential Regulators For all sizes through 2 the Maximum Diaphragm Pressure Differential is 1 psi the Maximum Pressure for the Body is ...

Page 4: ...ds Then tighten screws a little at a time until all are firm and secure There must be no leakage around the rim but diaphragm 11d must not be crushed twisted or pinched To Service Orifice 19 or 20 1 Remove bolts 38 and bottom cap 37 2 For orifice 19 remove retaining ring 16a use Truarc 0200 pliers Sensus Part No 1190646 remove split valve holder 16b and remove valve 15 3 For orifice 20 remove top ...

Page 5: ...ors installation requires complete disassembly per previous sections except that assemblies 11 and 12 remain intact Install bushing 41 and O ring 42 2 On back pressure regulators and relief valves add gasket 26 in place of seal diaphragm 12b add spacer 12s in place of spacer 12a and remove 12c as shown and reassemble To disassemble follow section To Service Seal Diaphragm 12b 3 Install plug 24a In...

Page 6: ...ap 1 adjustment 3 or 6 and spring 9 Mark or measure position of adjustment at start Use this to return adjustment to original setting during reassembly 2 Remove bolts 22 and upper case 21 3 On Standard Regulators and Differential Regulators remove bolts 38 and bottom plate 37 Hold valve 15 in upward position for remaining work 4 Use a screwdriver in slot in top end of stem 12d or 12t to prevent st...

Page 7: ...EGULATOR Fig 1 ADJUSTMENT 6 and VENT CONNECTION 21b for Differential Regulators Atmospheric Regulators and Zero Governors Fig 2 CONTROL TUBE 43 for 1 Regulators Only READ General Servicing Instructions Page 2 1 2 3 9 21b 43 1 2 3 9 Standard Regulator Only see Fig 1 for others 45 21 22 23 24 25 26 27 18 17 19 35 16b 13 37 32 19a 38 16a 15 17a 11 a c f b d 24a 21a 12 a b e a c d 42 11f 40 14 2 and 2...

Page 8: ...gm 12b 2 1 Model 122 requires a new body with control tube 43 in place as shown in figure 2 Install bushing 41 and O ring 42 Figure 2 On 2 and 2 Model 122 install control tube 40 and O ring 42 Control tube 40 must be centered and aligned with slots faced downstream as shown 1 2 and 2 Model 122 12 GIM1329 065 External Control back Pressure REGULATOR relief valve GIM1329 070 Internal Control back Pr...

Page 9: ... the regulator must be taken out of service and inspected Damaged or otherwise unsatisfactory parts must be repaired or replaced before returning the regulator to service The maximum pressure that can be safely contained by the diaphragm case on a Model 122 regulator is 5 psi Safely contained means no leakage as well as no bursting Over pressurization Protection Protect the downstream piping syste...

Page 10: ...nstruction Body Cast Iron Diaphragm Case Die Cast Aluminum Alloy Stem Bushing and Plate Plated Steel Main and Seal Diaphragms Buna N with Nylon Fabric Insert Orifice Cast Iron 1 2 2 Model 122 Orifice Brass 1 1 Model 122 Valve Plated Steel with Molded Buna N Soft Seat Stem Stainless Steel Diaphragm Pan Collars Washers Plated Steel O rings and Tetra Seals Buna N Adjustment Spring Button Zinc Die Cas...

Reviews: