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GIM1329-005

3

Model 122 Regulators Installation and Maintenance Instructions

Pressure Ranges and Springs
Standard Regulator

Size

Outlet 

Pressure Range

Spring Color

Spring 

Part Number

Maximum 

Inlet Pressure

Nominal 

Diaphragm Size

1" and 1¼"  

Model 122-8

1½" w.c. to 3½" w.c.

 

1½" w.c. to 12" w.c.

 

3½" w.c. to 6½" w.c 

1

 

5" w.c. to 8½" w.c. 

1

 

6" w.c. to 14" w.c. 

1

 

12" w.c. to 28" w.c. 

1

 

1" psi to 2 psi

Blue-Black 

Black 

Green-Black 

Black 

Red-Black 

Blue-Black 

Green-Black 

Green 

Orange

143-82-021-01 (main spring) 

121-41-021-00 (counterspring) 

143-82-021-02 (main spring) 

121-41-021-00 (counterspring) 

143-82-021-00 

143-82-021-01 

143-82-021-02 

143-16-021-05 

143-16-021-06

15 psi

8"

½", 2" and 2½"  

Model 122-12

1½" w.c. to 3½" w.c.

 

1½" w.c. to 12" w.c.

 

3½" w.c. to 6½" w.c. 

2

 

5" w.c. to 8½" w.c. 

2

 

6" w.c. to 14" w.c. 

2

 

12" w.c. to 28" w.c. 

2

 

1" psi to 2 psi 

½" psi to 2 psi

Red 

Red-Black 

Maroon 

Red-Black 

Red 

Blue 

Green 

Orange 

Black 

Cadmium

143-16-021-03 (main spring) 

121-10-021-50 (counterspring) 

121-42-021-00 (main spring) 

121-10-021-50 (counterspring) 

143-16-021-03 

143-16-021-04 

143-16-021-05 

143-16-021-06 

143-16-021-07 

143-16-021-08

15 psi

12"

1

 

2

 

 

These Springs are also used on Model 122 Differential Regulators (see below).

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Atmospheric Regulator or Zero Governor

Size

Outlet 

Pressure Range

Spring Part Number and Color

Maximum 

Inlet Pressure

Nominal 

Diaphragm Size

1" and 1¼"  

Model 122-8

1" w.c vacuum (-1" w.c.) to + 1½" w.c.

143-82-021-00 

121-41-021-00

Red-Black (main spring) 

Black (counter spring)

15 psi

8"

½", 2" and 2½"  

Model 122-12

1" w.c vacuum (-1" w.c.) to + 1½" w.c.

143-82-021-00 

121-10-021-50

Red-Black (main spring) 

Red-Black (counter spring)

15 psi

12"

Differential Regulator

Use STANDARD REGULATOR springs. Outer Pressure 

Range, Spring Color and Spring Part Number are the same.

 

Use 

1

 springs for 1" and 1¼" Model 122-8 Differential Regulators 

and 

2

 springs for 1½", 2” and 2½" Model 122-12 Differential 

Regulators. For all sizes (

¾

" through 2½") the Maximum 

Diaphragm Pressure Differential is 1 psi, the Maximum Pressure 

for the Body is 15 psi and the Maximum Pressure for the 

Diaphragm Case is 5 psi.

Back Pressure Regulator or Relief Valve

Size

Relief or Back 

Pressure Range

Spring Color

Part Number

Maximum Body 

Inlet Pressure

Nominal 

Diaphragm Size

1" and 1¼"  

Model 122-8

3" w.c. to 5½" w.c. 

5" w.c. to 7½" w.c 

6" w.c. to 13" w.c. 

10" w.c. to 15" w.c. 

12" w.c. to 25" w.c. 

18" w.c. to 2 psi

Red-Black 

Blue-Black 

Green-Black 

Blue 

Green 

Orange

143-82-021-00 

143-82-021-01 

143-82-021-02 

143-16-021-04 

143-16-021-05 

143-16-021-06

10 psi*

8"

½", 2" and 2½"  

Model 122-12

3" w.c. to 5 ½" w.c. 

5" w.c. to 7" w.c 

6" w.c. to 12" w.c. 

12" w.c. to 25" w.c. 

20" w.c. to 1¾ psi

Red 

Blue 

Green 

Orange 

Black

143-16-021-03 

143-16-021-04 

143-16-021-05 

143-16-021-06 

143-16-021-07

10 psi*

12"

*These pressures apply only to External Control Models (refer to Pages 5, 6, 7 or 9). For 

Internal Control Models

 the Maximum INLET Pressure is 

SET-POINT plus 2 psi

.

Typical Installation

GIM1329-005

Remove Vent Line (If Required)

Top Cap

Adjustment

Outlet

Bypass (If Required)

Vent Cap

1

Inlet

Model 122 with Internal Control

1

 Screened VENT CAP (Model 137) with screen-facing downwards is recommended to minimize 

the possibility of water or other foreign matter entering regulator vent.

Remove Vent Line (If Required)

Top Cap

Adjustment

Outlet

Bypass (If Required)

Vent Cap

1

Inlet

Model 122 with Internal Control

External Control Line

Summary of Contents for 122 Series

Page 1: ...piping b Do not install any automatic shutoff device that closes completely between the regulator and the control line connection into the piping To avoid excessive turbulence the connection should be clean and smooth on the inside and be located in straight pipe clear of valves and fittings Keep the inside of the control line clean and protect it from corrosion Pitch it away from the regulator an...

Page 2: ...s on Page 3 To change the spring 1 Remove top cap 1 2 Unscrew and remove adjustment button 3 or 6 by turning counterclockwise and remove spring 9 3 Insert new spring Make sure it is positioned correctly at the bottom before replacing adjustment button 3 or 6 4 Adjust for the desired outlet pressure per previous section Set Point Adjustment 5 When adjustment is complete replace top cap 1 Screw it s...

Page 3: ...Red Black counter spring 15 psi 12 Differential Regulator Use STANDARD REGULATOR springs Outer Pressure Range Spring Color and Spring Part Number are the same Use 1 springs for 1 and 1 Model 122 8 Differential Regulators and 2 springs for 1 2 and 2 Model 122 12 Differential Regulators For all sizes through 2 the Maximum Diaphragm Pressure Differential is 1 psi the Maximum Pressure for the Body is ...

Page 4: ...ds Then tighten screws a little at a time until all are firm and secure There must be no leakage around the rim but diaphragm 11d must not be crushed twisted or pinched To Service Orifice 19 or 20 1 Remove bolts 38 and bottom cap 37 2 For orifice 19 remove retaining ring 16a use Truarc 0200 pliers Sensus Part No 1190646 remove split valve holder 16b and remove valve 15 3 For orifice 20 remove top ...

Page 5: ...ors installation requires complete disassembly per previous sections except that assemblies 11 and 12 remain intact Install bushing 41 and O ring 42 2 On back pressure regulators and relief valves add gasket 26 in place of seal diaphragm 12b add spacer 12s in place of spacer 12a and remove 12c as shown and reassemble To disassemble follow section To Service Seal Diaphragm 12b 3 Install plug 24a In...

Page 6: ...ap 1 adjustment 3 or 6 and spring 9 Mark or measure position of adjustment at start Use this to return adjustment to original setting during reassembly 2 Remove bolts 22 and upper case 21 3 On Standard Regulators and Differential Regulators remove bolts 38 and bottom plate 37 Hold valve 15 in upward position for remaining work 4 Use a screwdriver in slot in top end of stem 12d or 12t to prevent st...

Page 7: ...EGULATOR Fig 1 ADJUSTMENT 6 and VENT CONNECTION 21b for Differential Regulators Atmospheric Regulators and Zero Governors Fig 2 CONTROL TUBE 43 for 1 Regulators Only READ General Servicing Instructions Page 2 1 2 3 9 21b 43 1 2 3 9 Standard Regulator Only see Fig 1 for others 45 21 22 23 24 25 26 27 18 17 19 35 16b 13 37 32 19a 38 16a 15 17a 11 a c f b d 24a 21a 12 a b e a c d 42 11f 40 14 2 and 2...

Page 8: ...gm 12b 2 1 Model 122 requires a new body with control tube 43 in place as shown in figure 2 Install bushing 41 and O ring 42 Figure 2 On 2 and 2 Model 122 install control tube 40 and O ring 42 Control tube 40 must be centered and aligned with slots faced downstream as shown 1 2 and 2 Model 122 12 GIM1329 065 External Control back Pressure REGULATOR relief valve GIM1329 070 Internal Control back Pr...

Page 9: ... the regulator must be taken out of service and inspected Damaged or otherwise unsatisfactory parts must be repaired or replaced before returning the regulator to service The maximum pressure that can be safely contained by the diaphragm case on a Model 122 regulator is 5 psi Safely contained means no leakage as well as no bursting Over pressurization Protection Protect the downstream piping syste...

Page 10: ...nstruction Body Cast Iron Diaphragm Case Die Cast Aluminum Alloy Stem Bushing and Plate Plated Steel Main and Seal Diaphragms Buna N with Nylon Fabric Insert Orifice Cast Iron 1 2 2 Model 122 Orifice Brass 1 1 Model 122 Valve Plated Steel with Molded Buna N Soft Seat Stem Stainless Steel Diaphragm Pan Collars Washers Plated Steel O rings and Tetra Seals Buna N Adjustment Spring Button Zinc Die Cas...

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