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SENS EnerGenius Technical Manual 

Service hotline: 1.800.742.2326 
                           1.303.678.7500  

11 

F.

If the optional alarms are used, connect the alarm wiring to their respective terminals on TB5. Route 
alarm wiring through the plastic bushing below TB5, keeping the conductors at least ¼  inch (6 mm) 
away from DC wiring, AC wiring, and the circuit board. The terminals accept 24-16 AWG (0.25-1.5 
mm

2

) conductors. 

WARNING: 
CONNECT ALARM TERMINALS ONLY TO LOW 
VOLTAGE, LIMITED ENERGY (“CLASS 2”) CIRCUITS. 
ALARM CIRCUITS ARE RATED 2A AT 30 VDC, 0.5A AT 125 
VAC, MAXIMUM SWITCHING CAPACITY 62.5VA, 60W. 

FIVE ALARM MODEL  

ONE ALARM MODEL  

RELAY 
CONTACTS 

BATTERY 

FAULT 

ALARM 

AC FAIL 

ALARM 

CHARGER 

FAIL 

ALARM 

HIGH BATTERY 

ALARM 

(HI DC) 

LOW BATTERY 

ALARM 
(LO DC) 

Common TB5-1 

COM 

TB5-4 
COM 

TB5-7 
COM 

TB5-10 
COM 

TB5-13 
COM 

OPEN ON 
ALARM 
 

TB5-2 
OK 

TB5-5 
OK 

TB5-8 
OK 

TB5-11 
OK 

TB5-14 
OK 

CLOSE ON 
ALARM 

TB5-3 
FAIL 
Defaults to OK 
with no AC 
input 

TB5-6 
FAIL 
Defaults to 
Fail with no 
AC input 

TB5-9 
FAIL 
Defaults to 
OK with no 
AC input 

TB5-12 
FAIL 
Defaults to OK 
with no battery 

TB5-15 
FAIL 
Defaults to fail 
with no battery 

RELAY 
CONTACTS 

Not Used 

MASTER 

ALARM 

Not Used 

Not Used 

Not Used 

Common TB5-1 

No 

Connection 

TB5-4 
COM 

TB5-7 No 
Connection 

TB5-10 No Con-
nection 

TB5-13 No Con-
nection 

OPEN ON 
ALARM 
 

TB5-2 No 
Connection 

TB5-5 
OK 

TB5-8 No 
Connection 

TB5-11 No Con-
nection 

TB5-14 No Con-
nection 

CLOSE ON 
ALARM 

TB5-3 No 
Connection 
 

TB5-6 
FAIL 
Defaults to 
Fail with no 
AC input 

TB5-9 No 
Connection 
  

TB5-12 No Con-
nection 
 

TB5-15 No Con-
nection 
 

G. If the optional remote temperature sensor is used: 

Remove the internal sensor at TB4, if it is present. 

Locate the remote sensor where it will accurately detect the battery temperature. 

Connect the remote sensor leads to TB4. The sensor is not polarized, so it does not matter which lead 
connects to terminal #1. 

Route sensor wiring through the plastic bushing below TB5, keeping the conductors at least ¼  inch 
(6 mm) away from DC wiring, AC wiring, and the circuit board. 

Summary of Contents for EnerGenius NRG22-10

Page 1: ...y Charger SENS Part Number Document Revision DCN Number Date 101295 L 105749 July 28 2009 Installation or service questions Call SENS at 1 800 742 2326 303 678 7500 between 8 a m and 5 p m Mountain Ti...

Page 2: ...gs on these products and on the engine A Someone should be within range of your voice or close enough to come to your aid when you work near a storage battery B Have plenty of fresh water and soap nea...

Page 3: ...ber Breakout NRG 22 10 Model Output Output Input Voltage Alarm System Agency Category Voltage Current Frequency Code 12 12 volts 10 10 Amps H 120 208 240V C 5 Alarms L UL S Standard 24 24 volts 50 60...

Page 4: ...WITH LOCAL ELECTRICAL CODES AND OTHER APPLICABLE INSTALLATION CODES B INSTALLATION MUST BE MADE ACCORDING TO THE INSTALLATION INSTRUCTIONS AND ALL APPLICABLE SAFETY REGULATIONS WARNING ONLY TRAINED A...

Page 5: ...ected for service remove the output wiring in the reverse of the order given above D Be sure battery terminals are clean and properly tightened Be careful to keep corrosion from coming in contact with...

Page 6: ...or battery owner s manual and make sure that the 12V 24V select jumper is set to the correct voltage 2 CHARGER LOCATION Do not set a battery or any other object on top of the charger This will obstru...

Page 7: ...erconnects The above lengths are for operation at 25C For high temperature installations 40C reduce lengths by 10 In the case of high resistance in the cables to the battery the charger may cycle betw...

Page 8: ...rger by the chassis only Remove the cover only when access is essential for installation and service and replace it promptly when finished B If possible wear an approved static protection strap If one...

Page 9: ...nch pounds 10 WIRING A All wiring must comply with applicable codes and local ordinances See Section 5 for recommended gauges B The charger contains a DC output fuse for internal fault protection but...

Page 10: ...KDOWN FIGURE 2A FIGURE 2B E Connect the AC line and neutral conductors at TB1 If there is an identified grounded circuit con ductor neutral attach it to the terminal marked N TB1 will accept 14 6 AWG...

Page 11: ...K with no AC input TB5 6 FAIL Defaults to Fail with no AC input TB5 9 FAIL Defaults to OK with no AC input TB5 12 FAIL Defaults to OK with no battery TB5 15 FAIL Defaults to fail with no battery RELAY...

Page 12: ...e 230V position for nominal mains voltages between 208V and 240V B Set the battery range jumper JP1A according to nominal battery voltage Use the 12V position for 12V batteries Use the 24V position fo...

Page 13: ...SERVICE CONSULT THE BATTERY MANUFACTURER TO DETERMINE IF AND HOW THEY CAN BE SAFELY RESTORED TO SERVICE WARNING NEVER LEAVE A JUMPER IN THE JUMP POSITION DURING NORMAL OPERATION THIS DISABLES THE BATT...

Page 14: ...onnect AC power then correct the jumper setting or battery voltage before proceeding E After a short delay typically 10 seconds or less the charger will produce output F If the meter display jumper is...

Page 15: ...a ture increases The output voltage is clamped at 0 and 40 Degrees C to protect against extremely high or low output voltage See chart below Fault Tolerant The charger is protected from the following...

Page 16: ...short circuit is removed In addition to detecting low battery voltage and short circuits the battery charger also monitors the peak voltage at its DC output terminals and will enter lockout if the DC...

Page 17: ...On if Temperature Com pensation Working Off if Temperature Compen sation Option not used Confirm if temperature compensation is in tended to be used Only one sensor Local or re mote should be connect...

Page 18: ...anch circuit breaker and any other disconnect devices 2 The meter display should light immediately after power on The green AC ON LED should be lighted If a temperature sensor is present either intern...

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