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PROBABLE CAUSE
Motor/Pressure switch does not shut off motor when
air compressor reaches “cut-out” pressure and safety
relief valve activates.

Air compressor is incorrectly sized.

PROBABLE CAUSE
Defective pilot valve, the check valve is stuck open.

PROBABLE CAUSE
Defective motor/pressure switch.

PROBABLE CAUSE
Possible defective safety relief valve.

Excessive air tank pressure.

PROBABLE CAUSE
Defective gaskets.

PROBABLE CAUSE
Fittings are not tight enough.

PROBABLE CAUSE
Defective or rusted air tank.

PROBABLE CAUSE
Damaged inlet (reed) valve.

TROUBLESHOOTING

REMEDY
Move the motor/pressure switch to the “Off” position. If
the motor doesn’t shut off, unplug the air compressor. If
the electrical contacts are welded together, replace the
pressure switch.

Limit the air pressure to the capacity of the air
compressor. Either use a smaller tool or a larger air
compressor.

REMEDY
Remove, clean or replace.

REMEDY
Replace.

REMEDY
Operate safety relief valve manually by pulling on ring.
If it still leaks, it should be replaced.

Defective motor/pressure switch. Replace.

REMEDY
Replace and torque head bolts to 20 ft./lbs.

REMEDY
Tighten fittings where air can be heard escaping. Check
fittings with soapy water solution. Do not overtighten.

REMEDY
Air tank must be replaced. Do not attempt to repair
air tank!

REMEDY
Contact SENCO Customer Service 888-222-8144.

Symptom 3. When in the Start/Stop option, motor runs continuously.

Symptom 4. Air continues to leak at motor/pressure switch release valve after motor stops.

Symptom 5. Air continues to leak at motor/pressure switch release valve while motor is running.

Symptom 6. Air leaks from safety relief valve.

Symptom 7. Air leaks at pump.

Symptom 8. Air leaks at fittings.

Symptom 9. Air leak in air tank.

Symptom 10. Air blowing from inlet filter.

Summary of Contents for PC1005

Page 1: ...the safe use of this compressor are included in this manual PC 1005 Electric Air Compressor Questions Comments call SENCO S toll free Action line 1 888 222 8144 or e mail toolprof senco com Code 19773...

Page 2: ...5 BREATHING 6 BURNS 6 FLYING OBJECTS 6 MOVING PARTS 7 NEGLIGENCE 7 AIR COMPRESSOR DAMAGE 7 COMPRESSOR FEATURES 8 PREPARATION 10 INITIAL SET UP 10 LOCATION 10 ELECTRICAL 10 OPERATION 11 PRE START CHECK...

Page 3: ...ot avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazar...

Page 4: ...electrical cords to lay in water or in such a position where water could come in contact with them Do not touch plug with wet hands Do not pull on the electrical cord to disconnect from the outlet Nev...

Page 5: ...ble dust gases or other combustible materials If spraying flammable material locate the air compressor at least 20 feet away from the spray area An additional hose may be required Never place objects...

Page 6: ...from the air compressor either directly or from a breathing device connected to the air compressor Operate air compressor only in a well ventilated area Follow all safety instructions provided with t...

Page 7: ...restart at any time Do not operate without protective covers guards Replace damaged covers guards before using the air compressor Never allow children or adolescents to operate this air compressor St...

Page 8: ...Reset 3 Air Intake Filter 4 Air Compressor Pump 5 Air tank drain valve 6 Tank Pressure Gauge 7 Outlet Pressure Gauge 8 Pressure Regulator 9 Oil Dipstick 10 Oil Drain 11 Discharge Line 12 115 Volt Elec...

Page 9: ...obstructions The filter can be removed for cleaning by using warm soapy water Rinse the filter and air dry Replace filter when necessary 4 AIR COMPRESSOR PUMP To compress air the pistons move up and...

Page 10: ...sary do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire WARNING This pr...

Page 11: ...less pressure and clockwise for more pressure 6 If you notice any unusual noise or vibration stop the air compressor and refer to Troubleshooting SHUTDOWN 1 To stop the air compressor move the lever...

Page 12: ...e Plug cord into grounded outlet Move switch to AUTO position Turn air compressor off wait until motor is cool then press motor thermal overload red button firmly until click is heard Replace fuse or...

Page 13: ...city of the air compressor Either use a smaller tool or a larger air compressor REMEDY Remove clean or replace REMEDY Replace REMEDY Operate safety relief valve manually by pulling on ring If it still...

Page 14: ...st pressure regulator knob to proper setting or replace Clean or replace Check for leaks and repair Replace with larger hose or connectors Check the accessory air requirement If it is higher than the...

Page 15: ...uminium steel sleewer Valves Reed Single Head Aluminium Filter Canister Motor Pressure Switch Setting Cut out 125 PSI Cut in 95 PSI Controls Pressure switch Air tank Capacity 2 5 gallon Performance CF...

Page 16: ...improper storage or damages resulting during shipping 4 Deviation from operating instructions specifications and maintenance schedules 5 Labor charges loss or damage resulting from improper operation...

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