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Section 2: Pump Safety  

 Model Specifications

2020 Heli-Pump Operations Manual 

(Version F)

 

   9

We Engineer Solutions

Model PSD 688 Maritime Pump, Part # 006647

Standard Equipment List

1.

10 USGPM (37 LPM) 12 VDC, 12 AMP 
electric pump.

2.

Replaceable absorbent cartridge filter

3.

Leak-proof hard carrying case.

4.

8 ft. of 1” suction hose with camlocks.

5.

Totalizing flow meter.

6.

20 ft. grounding wire.

7.

20 ft. of electric cable.

8.

Powder-coated aluminium mounting plate.

9.

Run time: 30 minutes on and 30 minutes off.

Applications

Marine re-fuelling: Commercial and Military

Section 2: Pump Safety

PSD 688 Model

Heli-Pump  

Dimensions

 

W 

in (cm) 

L 

in (cm) 

H 

in (cm)

 

19 (48) 32 (81) 24 (61) 

Dry Weight

lb (kg) 

136 (62) 

 

Voltage

12 VDC 

 

Amps

12 

Summary of Contents for HELI-PUMP

Page 1: ...Heli PUMP operations MANUAL 2020 VERSION F ...

Page 2: ...ANUAL Version F Issue Date February 2020 PLEASE READ BEFORE USING SEI INDUSTRIES LTD 7400 Wilson Avenue Delta B C Canada V4G 1H3 Phone 604 946 3131 Fax 604 940 9566 E Mail seisales sei ind com Website www sei ind com COPYRIGHT 2020 SEI INDUSTRIES LTD ALL RIGHTS RESERVED PRINTED IN CANADA ...

Page 3: ...Part 003687A 7 Model PSHR 11020 Heli Pump AC Part 003687B 8 Model PSD 688 Maritime Pump Part 006647 9 Section 2 Pump Safety 10 Safety Procedures 10 Installation 10 Operation 10 Service 11 Section 3 Pump Operations 12 12 24 VDC and 110 230 VAC Operations 12 Dispensing Fuel 13 Filter Instructions 13 Filter Safety Precautions 14 Models Slimline PSHR 2410 and 1210 Pumps 15 Priming 15 Motor Protector 1...

Page 4: ...1 Part Lists 31 Model Slimline Part 003530 31 Model PSHR 1210 Heli Pump Part 003595 32 Model PSHR 2410 Heli Pump Part 003594 33 Model PSHR 2420 Heli Pump Part 003687 34 Model PSHR 2420 2 Heli Pump Part 009923 35 Model PSHR 23020 Heli Pump Part 03687A 36 Model PSHR 11020 Heli Pump Part 03687B 37 Model PSD 688 Maritime Pump Part 006647 38 Accessories 39 Slimline and Maritime Pump Filters 40 PSHR 241...

Page 5: ...hat uses 110 or 230 VAC and two models that use 12 VDC including one that is a marine version Most models offer single stage filtration while one model offers dual stage filtration Features and Options Small lightweight package Transportable and storable Complete aviation refuelling system Optional Fuel Easy camlock adapter kit Optional Electrical plug connection customer must provide specs Availa...

Page 6: ...e with lock 4 12 ft of 1 discharge hose with nozzle 5 12 ft of 1 suction hose with camlocks 6 Totalizing flow meter 7 Camlock connection drum stub 8 20 ft grounding wire 9 20 ft of electric cable connect to 24V supply 10 Powder coated aluminium roll cage 11 Water detection paste 12 Run time 30 minutes on and 30 minutes off Applications Aviation Refuelling Commercial and Military Slimline Model Hel...

Page 7: ...ft of 1 discharge hose with nozzle 5 12 ft of 1 suction hose with camlocks 6 Totalizing flow meter 7 Camlock connection drum stub 8 20 ft grounding wire 9 20 ft of electric cable connection to 12 volt supply 10 Powder coated aluminium roll cage 11 Water detection paste 12 Run time 30 minutes on and 30 minutes off Applications Aviation Refuelling Commercial and Military PSHR 1210 Model Heli Pump Di...

Page 8: ...12 ft of 1 discharge hose with nozzle 5 12 ft of 1 suction hose with camlocks 6 Totalizing flow meter 7 Camlock connection drum stub 8 20 ft grounding wire 9 20 ft of electric cable connect to 24V supply 10 Powder coated aluminium roll cage 11 Water detection paste 12 Run time 30 minutes on and 30 minutes off Applications Aviation Refuelling Commercial and Military PSHR 2410 Model Heli Pump Dimens...

Page 9: ...ction tube 4 12 ft of 1 discharge hose with nozzle 5 12 ft of 1 suction hose with camlocks 6 Totalizing flow meter 7 Camlock connection drum stub 8 20 ft grounding wire 9 20 ft of electric cable connect to 24V supply 10 Powder coated aluminium roll cage 11 Water detection paste 12 Run time 30 minutes on and 30 minutes off Applications Aviation Refuelling Commercial and Military PSHR 2420 Model Hel...

Page 10: ...tube 4 12 ft of 1 discharge hose 5 12 ft of 1 suction hose with camlocks 6 Totalizing flow meter 7 Camlock connection drum stub 8 20 ft grounding wire 9 20 ft of electric cable connect to 24V supply 10 Powder coated aluminium roll cage 11 Water detection paste 12 Run time 30 minutes on and 30 minutes off Applications Aviation Refuelling Commercial and Military PSHR 2420 2 Model Heli Pump Dimension...

Page 11: ...be 4 12 ft of 1 discharge hose 5 12 ft of 1 suction hose with camlocks 6 Totalizing flow meter 7 Camlock connection drum stub 8 20 ft grounding wire 9 20 ft of electric cable connection to 220 receptacle 10 Powder coated aluminium roll cage 11 Water detection paste 12 Run time 30 minutes on and 30 minutes off Applications Aviation Refuelling Commercial and Military PSHR 23020 Model Dry Weight lb k...

Page 12: ...be 4 12 ft of 1 discharge hose 5 12 ft of 1 suction hose with camlocks 6 Totalizing flow meter 7 Camlock connection drum stub 8 20 ft grounding wire 9 20 ft of electric cable connection to 110 receptacle 10 Powder coated aluminium roll cage 11 Water detection paste 12 Run time 30 minutes on and 30 minutes off Applications Aviation Refuelling Commercial and Military PSHR 11020 Model Heli Pump AC Di...

Page 13: ...artridge filter 3 Leak proof hard carrying case 4 8 ft of 1 suction hose with camlocks 5 Totalizing flow meter 6 20 ft grounding wire 7 20 ft of electric cable 8 Powder coated aluminium mounting plate 9 Run time 30 minutes on and 30 minutes off Applications Marine re fuelling Commercial and Military Section 2 Pump Safety PSD 688 Model Heli Pump Dimensions W in cm L in cm H in cm 19 48 32 81 24 61 ...

Page 14: ...ut the motor off if the pump fails to prime within two minutes and check the suction lines for leaks Check that all discharge valves are open Do not operate the pump against a closed discharge valve for long periods Do not attempt to pump water or corrosive materials The Heli Pump was designed to handle petroleum products only Shut down an overheated pump immediately Observe precautions against el...

Page 15: ... overheated pump as vapor pressure within the pump may cause parts being removed to be ejected with great force Drain the pump before servicing Do not drain fuel on to the ground Drain into a container which can be closed Use non sparking tools Observe precautions against electrical shock or sparks when servicing the pump Always disconnect power before repairing or servicing Never apply electrical...

Page 16: ...eters depending on pump specifications If the pump fails to prime refer to Section 4 of this manual for priming procedure When starting a new unit or one that has been idle for a long time pump fuel back in to the storage tank for several minutes This will purge all the hoses of air and rinse out any contamination which may have entered the system during storage or transport Important Note Do not ...

Page 17: ...ystems available on Heli Pump models One type is a spin on absorptive cartridge and the second type utilizes an aluminium housing with a replaceable internal filter separator cartridge Filter housings may be fitted with differential pressure gauges As the filter cartridge becomes contaminated the pressure on the inlet side of the filter will differ from the outlet side This is referred to as diffe...

Page 18: ...y If tools are required use only non sparking tools Rules prohibiting smoking and open flames in the area must be established and strictly enforced Caution Do not use spin on absorptive cartridges with pre mixed fuels containing anti icing additives On canister type filters check the bottom of the housings frequently when using fuel containing anti icing additives Stagnant water in the bottom of t...

Page 19: ...utes OFF Motor 1900 RPM UL Listed CSA certified Inlet 1 Outlet 3 4 PSHR 1210 Heli Pump 12 VDC 18 AMPS 11 USGPM 40 LPM Duty cycle 30 minutes ON and 30 minutes OFF Motor 1900 RPM UL Listed CSA certified Inlet 1 Outlet 3 4 Priming These pumps are designed to self prime with dry gears Expect suction lift as follows Manual Nozzle 5 5 feet 1 7 m with diesel 6 7 feet 2 1 m with gasoline If your installat...

Page 20: ... minimum maintenance Motor bearings are sealed and require no lubrication Inspect the pump and components regularly for fuel leaks and make sure that the hose and power cord are in good condition Keep the pump exterior clean to help identify leaks Perform a regular visual inspection of the system refer to Section 2 of this manual Do not use this pump to pump water chemicals or herbicides Dispensin...

Page 21: ...in the cavity 7 Ensure the cover plate O ring is properly seated and tighten the strainer access cover plate Pull strainer and clean Important Note A very dirty strainer can indicate a contaminated fuel tank Clean the tank if necessary Warning If using solvent to clean pump components or tank observe the solvent manufacturer s recommendations for safe use and disposal Insert strainer inspect and p...

Page 22: ...20 USGPM 75 LPM Duty cycle 30 minutes ON and 30 minutes OFF Motor 2500 RPM UL Listed 20 amp inline fuse to protect the motor Inlet 1 Outlet 1 PSHR 11020 Heli Pump 110 AC 4 9 AMPS 20 USGPM 75 LPM Duty cycle 30 minutes ON and 30 minutes OFF Motor 1750 RPM UL Listed CSA certified Inlet 1 Outlet 1 PSHR 23020 Heli Pump 230 VDC 2 3 AMPS 20 USGPM 75 LPM Duty cycle 30 minutes ON and 30 minutes OFF Motor 1...

Page 23: ...provides particulate filtration As the filter cartridge becomes contaminated the differential pressure across it will increase and a reduction in flow will occur indicating that the cartridge must be replaced 1 Clean inlet strainer after every 50 hours of operation 2 Remove the pump assembly from its case by removing nuts Spin On Filter Caution Do not use spin on absorptive cartridges with pre mix...

Page 24: ...If strainer is excessively dirty clean tank to protect the pump and the equipment being fuelled 6 After cleaning the strainer replace the strainer and cover Make sure the cover seal is in place Location of strainer in the case Cover plate with four bolts Remove the strainer and clean Inspect O ring and reassemble strainer Important Note For more pump information please refer to the manufacturer s ...

Page 25: ...r turning the pump on use the following procedure to initiate 1 Disconnect inlet supply hose from the pump inlet port 2 Lay the pump assembly onto its back 3 Pour fuel to be dispensed into the pump inlet port until completely filled 4 Re attach the inlet supply hose to the inlet port on the pump 5 Turn on the pump and try to dispense the fuel 6 If the pump still does not prime check all connection...

Page 26: ...fferences in viscosities and flow rates calibration may need to be adjusted if other fuels are to be dispensed Daily Operations 1 Before use visually check the meter to ensure it is securely fitted to other system components and there is no leakage at connections If leakage is present tighten the connection If the connection is already tight remove the connection and apply appropriate sealer and r...

Page 27: ...etaining screws on the strainer cover plate Remove the cover plate and strainer 2 Using a fine brush clean the strainer and reposition in the housing 3 Wipe clean the strainer cover plate O ring groove and the housing Coat the O ring with oil or light grease and install in the cover plate groove 4 Hold the cover plate in position and replace the four screws by alternately tightening these screws u...

Page 28: ... available in case of a spill Wear rubber gloves when replacing cartridges as some fuel additives are toxic Be sure that the filter is connected to a suitable ground Fire extinguishers and other fire fighting equipment must be kept close by If tools are required use only non sparking tools Rules prohibiting smoking and open flames in the area must be established and strictly enforced Important Not...

Page 29: ...pacity inner filter media which removes all free and emulsified water from hydrocarbon fuels down to less than 5 in the effluent Absorbed water is chemically locked into this media When a fuel cartridge reaches its water holding capacity its accordion pleats swell and cause an increase in the differential pressure which signals the operator to change the cartridge Solid contaminants are removed by...

Page 30: ...using With the pump turned off place a container underneath the filter housing and open the drain valve at the bottom of the housing Drain off any water and close the valve Replace the filter cartridges when the indicator on the differential pressure gauge mounted on the top of the filter housing changes from green to red 15 psi or when there is a significant reduction in flow or after one year of...

Page 31: ...place a container underneath the filter housing and open the drain valve at the bottom of the housing Drain off any water and close the valve Replace the filter cartridges when the indicator on the differential pressure gauge mounted on the top of the second filter housing changes from green to red 15 psi or when there is a significant reduction in flow or after one year of service whichever occur...

Page 32: ...here are no moving parts maintenance is limited to an occasional cartridge replacement requiring only a 2 inch 51 mm base clearance Cartridge Replacement When any of the above noted conditions indicate that cartridge replacement is necessary observe the following procedures 1 Place a container under the filter and open the drain valve on the housing bottom and allow all the fluid to drain from the...

Page 33: ...e cover of the housing and allow the unit to thoroughly drain before opening the cover 3 Loosen the four knobs attaching the head to the housing flange 4 Lower housing until you can pull the cartridge free and lower it into the filter cannister 5 Remove the canister and the filter from the pump frame Vent valve Loosen the four knobs ...

Page 34: ...cate the gasket with the fuel or oil 10 Insert a new cartridge into the housing Position housing with cartridge underneath filter head Push twist cartridge onto head spigot The head conical spring will seat seal the cartridge in the housing 11 Rotate housing onto the collar bolts Hand tighten knobs until head is snug to housing 12 Close the drain plug or valve on the bottom of the housing 13 Leave...

Page 35: ...ND ASSEMBLY 20 W CLIPS 1 3 003389 HOSE 1 X 12 6 ASSEMBLY 1 4 003292 FLOWMETER LITRES 1 5 003327 PUMP FUEL 10GPM 24VDC 1 6 003247 HEAD FILTER SPIN ON 1 NPT 1 7 003248 FILTER ELEMENT SPIN ON 1 8 003532 FRAME SLIMLINE PUMP 1 9 003531 ENCLOSURE 24 X 20 X 14 1 10 010726 MANUAL HELI PUMP 1 11 003235 STUB DRUM 1 MNPT STL 1 12 002933 NOZZLE DISPENSING 3 4 1 13 008733 PASTE WATER FINDING KOLOR KUT 1 14 002...

Page 36: ...RS 1 2 003326 PUMP FUEL 10GPM 12VDC 1 3 003245 HOUSING FILTER 1 4 009504 FILTER ELEMENT 1 MICRON 1 5 010955 GROUND ASSEMBLY 20 1 6 004849 FRAME HELI PUMP 1 7 007831 HOSE ASSEMBLY 1 X 23 1 8 003235 STUB DRUM 1 MNPT STL 1 9 002933 NOZZLE DISPENSING 3 4 1 10 002931 SWIVEL 3 4 MNPT X 3 4 FNPT AL 1 11 003390 HOSE SUCTION 1 X 12 6 ASSEMBLY 1 12 003389 HOSE 1 X 12 6 ASSEMBLY 1 13 008733 PASTE WATER FINDI...

Page 37: ...USGPM 24VDC 1 2 003229 CORD POWER 1 3 010868 FRAME HELI PUMP 1 4 007831 HOSE ASSEMBLY AVI 1 X 23 1 5 009504 FILTER ELEMENT 1 MICRON 1 6 003245 FILTER HOUSING 1 7 003253 METER FLOW LITERS 1 8 003235 STUB DRUM 1 MNPT STL 1 9 002933 NOZZLE DISPENSING 3 4 1 10 002931 SWIVEL 3 4 MNPT X 3 4 FNPT AL 1 11 003390 HOSE SUCTION 1 X 12 6 ASSEMBLY 1 12 003389 HOSE 1 X 12 6 ASSEMBLY 1 13 003293 PASTE WATER FIND...

Page 38: ...SGPM 24VDC 1 2 003229 CORD POWER 1 3 010868 FRAME HELI PUMP 1 4 007831 HOSE ASSEMBLY AVI 1 X 23 1 5 009504 FILTER ELEMENT 1 MICRON 1 6 003245 FILTER HOUSING 1 7 003253 METER FLOW LITERS 1 8 003235 STUB DRUM 1 MNPT STL 1 9 002933 NOZZLE DISPENSING 3 4 1 10 002931 SWIVEL 3 4 MNPT X 3 4 FNPT AL 1 11 003390 HOSE SUCTION 1 X 12 6 ASSEMBLY 1 12 003389 HOSE 1 X 12 6 ASSEMBLY 1 13 008733 PASTE WATER FINDI...

Page 39: ... PUMP FUEL 20USGPM 24VDC 1 3 003391 HOSE ASSEMBLY AVI 1 4 003253 METER FLOW LITERS 1 5 010955 GROUND ASSEMBLY 20 1 6 003245 HOUSING FILTER 2 7 003246 FILTER ELEMENT 1 MICRON 1 8 003262 FILTER ELEMENT 1 9 003235 STUB DRUM 1 MNPT STL 1 10 002933 NOZZLE DISPENSING 3 4 1 11 002931 SWIVEL 3 4 MNPT X 3 4 FNPT AL 1 12 003390 HOSE SUCTION 1 X 12 6 ASSEMBLY 1 13 003389 HOSE 1 X 12 6 ASSEMBLY 1 14 008733 PA...

Page 40: ...USGPM 230V 1 2 003229 CORD POWER 1 3 010868 FRAME HELI PUMP 1 4 007831 HOSE ASSEMBLY AVI 1 X 23 1 5 009504 FILTER ELEMENT 1 MICRON 1 6 003245 FILTER HOUSING 1 7 003253 METER FLOW LITERS 1 8 003235 STUB DRUM 1 MNPT STL 1 9 002933 NOZZLE DISPENSING 3 4 1 10 002931 SWIVEL 3 4 MNPT X 3 4 FNPT AL 1 11 003390 HOSE SUCTION 1 X 12 6 ASSEMBLY 1 12 003389 HOSE 1 X 12 6 ASSEMBLY 1 13 008733 PASTE WATER FINDI...

Page 41: ...USGPM 120V 1 2 003229 CORD POWER 1 3 010868 FRAME HELI PUMP 1 4 007831 HOSE ASSEMBLY AVI 1 X 23 1 5 009504 FILTER ELEMENT 1 MICRON 1 6 003245 FILTER HOUSING 1 7 003253 METER FLOW LITERS 1 8 003235 STUB DRUM 1 MNPT STL 1 9 002933 NOZZLE DISPENSING 3 4 1 10 002931 SWIVEL 3 4 MNPT X 3 4 FNPT AL 1 11 003390 HOSE SUCTION 1 X 12 6 ASSEMBLY 1 12 003389 HOSE 1 X 12 6 ASSEMBLY 1 13 008733 PASTE WATER FINDI...

Page 42: ...e Pump 003327 instead of Pump 003326 all other parts are identical 1 2 3 5 6 4 ITEM PART DESCRIPTION QTY 1 011021 CASE 20 x 14 x 10 BLACK 1 2 003292 METER FLOW LITRES 1 3 003248 FILTER ELEMENT SPIN ON 2 4 003247 HEAD FILTER SPIN ON 1 5 003326 PUMP FUEL 12GPM 12VDC 1 6 011022 HOSE 1 x 12 6 ASSEMBLY 1 7 011018 FRAME MARITIME PUMP 1 008733 PASTE WATER FINDING KOLOR CUT 1 ...

Page 43: ...ons Accessories 4 7 3 5 2 6 1 ITEM PART DESCRIPTION QTY 1 003389 HOSE ASSEMBLY DELIVERY 1 2 002931 SWIVEL 3 4 MNPT X 3 4 FNPT AL 1 3 002933 NOZZLE 3 4 1 4 003235 STUB DRUM 1 MNPT STL 1 5 003293 PASTE WATER FINDING 3OZ 1 6 003390 HOSE ASSEMBLY SUCTION 1 7 010955 GROUNDING ASSEMBLY WITH CLIPS 1 ...

Page 44: ...SCRIPTION QTY WHERE USED 003248 FILTER ELEMENT SPIN ON 1 ALL 003531 ENCLOSURE 24 X 20 X 14 1 SLIMLINE 011021 ENCLOSURE 20 X 15 X 10 1 MARITIME PUMP PART DESCRIPTION QTY FILTER TYPE 009504 FILTER ELEMENT 1 MICRON F3 1 FILTER SEPARATOR 013421 FILTER ELEMENT COALESCER 1 FILTER SEPARATOR PART DESCRIPTION QTY FILTER TYPE 009504 FILTER ELEMENT 1 MICRON F3 1 FILTER SEPARATOR 013421 FILTER ELEMENT ABSORBI...

Page 45: ...tion with all transportation and duty charges prepaid g The warranty does not extend to any product that has been accidentally damaged abraded altered punctured abused misused or used for a purpose which has not been approved by the company h This warranty does not apply to any accessories used with the product such as pumps filters hoses etc that are not supplied by the company and any warranty o...

Page 46: ... Filter Notes Pump Manufacturer Manuals Need an appendix Please note that the appendix is a separate document due to its size although it is typically bundled with the manual when you order a Heli Pump If you require the appendix because of downloading the manual from the website or because you did not receive it with your manual please contact SEI Industries at 1 604 946 3131 or by emailing seisa...

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