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Page 1.3

1.0 Preface

Preface for 548.10 G \ 05.2007 \

Introduction

Dear User

This operating and maintenance manual (further just referred to
as operating manual) has been written for the authorized user.
Basic knowledge in SMD soldering methods are assumed. This
operating manual contains important information on how to ope-
rate your Re

fl

ow-System properly and safely.

The Re

fl

ow-System has been developed and constructed ac-

cording to the latest technology. It was tested for proper functio-
ning prior to delivery. Nevertheless, if not used properly, users
or third parties or the Re

fl

ow-System itself and other tangible

assets might be damaged.

It is absolutely necessary that you read this operating manual
prior to transporting, mounting or operating the Re

fl

ow-System.

Therefore, use the Re

fl

ow-System only in proper con di ti on,

according to the rules, being aware of possible safety pro blems
and hazards, and under consideration of all in for ma ti on provi-
ded in this operating manual.

This operating manual contains rules and guidelines regarding
the speci

fi

c use of the Re

fl

ow-System. Only the absolute com-

pliance with these instructions is considered to be the ag reed
use. The user is liable for any risks arising from other uti li za ti on
or application of the system than the one it is intended for.

For further questions regarding the Re

fl

ow-System or to order

spare parts, please contact us.

You can reach us under

Phone:

0049 - 4136 / 909-0

Fax:

0049 - 4136 / 909-22

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Summary of Contents for 548.10

Page 1: ...ystem Operating manual Year of construction Serialnumber Published by the manufacturer SEF Roboter GmbH Kringelsburg D 21379 Scharnebeck Phone 49 0 4136 909 0 Telefax 49 0 4136 909 22 You should keep this operation manual for a later using ...

Page 2: ... Operation Preface Safety Instructions Operating the System Technical Appendix Notes Production Cleaning and Maintenance Quick Reference Guide Measurement System Settings 1 2 3 4 5 6 7 8 9 11 10 12 Accessories ...

Page 3: ...ting manual 1 9 Technical Data 1 10 Emmissions 1 10 Sound compression 1 10 2 0 Safety Instructions General 2 3 Important symbols contained in the operation manual 2 4 Prohibition sign 2 4 Warning sign 2 4 Mandatory sign 2 4 Text symbols 2 4 Definitions 2 5 Remaining risks 2 5 Operators 2 5 Protective clothing 2 5 Accident Prevention Rules 2 6 Operation of system 2 7 General safety instructions 2 7...

Page 4: ...st Air Connection 3 4 Mains Switch 3 5 Interface 3 5 Final checkup 3 6 Turn the System on and off 3 7 Turn the System on 3 7 The System Screen 3 7 Enter new Process Parameters 3 8 Create a Soldering or Gluing Profile 3 8 Enter the Temperature Value 3 8 Enter the Speed 3 9 Enter blower value 3 9 Save a Program 3 10 Load a Program 3 11 Delete a Program 3 11 Program Printout 3 12 Recording a Process ...

Page 5: ...Connecting the System 4 5 Dimensions of theSoldering System 4 6 Scale the system to a horizontally level 4 7 Electrical Connection 4 8 Connections at the System 4 8 Exhaust Air Connection 4 8 Interface 4 9 Printer Interface 4 9 PC Interface 4 9 Mains Switch 4 9 Final checkup 4 10 Dismounting the System 4 11 Electrical connection 4 11 Exhaust air connection 4 11 Interface 4 11 Preservation and stor...

Page 6: ...over 5 8 Turn the System off 5 8 Heating Process On and Off 5 8 Parameter Setting 5 9 Create a Soldering or Glueing Profil 5 9 Enter the Values 5 10 Enter blower value 5 11 Enter the Speed 5 12 Parameter Printout 5 13 Save a Program 5 14 Select a Place 5 15 Overwrite a Program 5 15 Identification 5 15 Load a Program 5 16 Program Selection 5 16 Delete a Programm 5 17 Program Printout 5 18 6 0 Produ...

Page 7: ...on 7 8 Print a Process Curve 7 9 8 0 System Settings Language Selection 8 3 Select Language 8 3 Protocol printout 8 4 Immediate Printout 8 4 Enter Interval time 8 5 Select Contrast 8 6 Select Printer Type 8 7 Set Date and Time 8 8 System Service 8 9 9 0 Maintenance Cleaning intervals 9 3 Cleaning 9 3 Relieved cleaning work 9 4 Cleanings with water and washing up liquide or spirit 9 4 Open covers 9...

Page 8: ...he power supply 9 22 Change the operation panel 9 23 Software update 9 24 10 0 Technical Appendix Transfer Protocol 10 3 Pin Configuration Serial Interface 10 3 Pin Configuration Parallel Interface 10 3 Over View of the Electronic 10 4 Operating panel 236 01 10 4 Thermo measuring modul 236 02 10 4 Power unit 232 01 10 5 Power supply 10 6 Mains filter 10 7 11 0 Accessories MESY 570 70 Measurement S...

Page 9: ...ystem 4 5 Connections 4 8 Electrical Connection 4 8 Exhaust Air Connection 4 8 Contrast 3 17 8 6 Create a Soldering or Glueing Profil 5 9 D Danger of burns 2 11 Date and Time 8 8 Date and time 3 20 Definitions 2 5 Delete a Program 3 11 5 17 Dimensions of theSoldering System 4 6 Dismounting 2 10 Dismounting and mounting 9 18 of the mains filter 9 21 of the transport control 9 20 the grid belt trans...

Page 10: ...election 8 3 LCD Display 5 4 Liability 1 6 Load a Process Curve 3 14 7 5 Load a Program 3 11 5 16 M Mains filter 10 7 Mains Switch 3 5 4 9 Maintenance 2 10 Main Switch 5 4 Mandatory sign 2 4 Manual 1 7 Measurement Screen 5 6 Measurement System 11 3 MESY 570 70 11 3 MESY 570 77 11 3 Menu Structure 5 5 Mounting 2 10 O Open the Cover 5 8 Operating Panel 5 4 Operating panel 236 01 10 4 Operation of sy...

Page 11: ...n of the product 1 5 Protective clothing 2 5 Protocol printout 3 18 8 4 R Recording a Process Curve 7 3 Record a Process Curve 3 13 Remaining risks 2 5 S Safety instructions 2 7 Save a Process Curve 3 15 7 7 Save a Program 3 10 5 14 Scale the system to a horizontally level 4 7 Screen 5 6 Measurement Screen 5 6 Parameter Screen 5 6 Program Screen 5 6 System Screen 5 6 Select a Place 5 15 7 8 Select...

Page 12: ...at the packaging 4 3 Turn the heating system on 6 6 Turn the System on and off 3 7 5 7 U Unpacking 3 3 Unpacking and controlling the parts of delivery 4 4 Utilization rights 1 5 W Warning sign 2 4 Warning sign for accident hazard 2 9 Warning sign for danger of burns 2 9 Warning sign for high voltage 2 9 Warranty 1 5 Warranty claim processing 1 5 What to do in case of damage 4 4 Y You should know a...

Page 13: ...of the product 1 5 Warranty 1 5 Warranty claim processing 1 5 Product modifications or improvements 1 6 Particular restrictions 1 6 General provisions 1 6 Assignment of utilization rights 1 6 Liability 1 6 Informations about this operating manual 1 7 Important symbols contained in the operating manual 1 9 Technical Data 1 10 Emmissions 1 10 Sound compression 1 10 ...

Page 14: ...ght be damaged It is absolutely necessary that you read this operating manual prior to transporting mounting or operating the Reflow System Therefore use the Reflow System only in proper condition according to the rules being aware of possible safety problems and hazards and under consideration of all information provi ded in this operating manual This operating manual contains rules and guideline...

Page 15: ...perating and maintenance conditions as predeter mined by us the EMV notes as well as with the dispo sal measures X Only qualified authorized and trained persons are allowed to operat at and with the Reflow System Each person conducting the transportation or any work at or with the Reflow System has to have read and understood the appropriate parts of this operating manual and especially the chapte...

Page 16: ...ut repairs free of charge within a peri od of 12 months after free return of the product The warranty commences on the day of delivery which must be verified to us with the enclosed warranty cer tificate Within the warranty period we will remedy all product malfunctions which are the result of defective work manship free of charge The warranty does not include consumables and wearing parts or defe...

Page 17: ... prohibited to copy or otherwise reproduce the product and the written documents either in whole or in part in their original or modified form It is prohibited to modify the product and in particular to translate back develop decompile or deassemble the software contained in the product X By giving away rental and loan of the product the SEF GmbH must be informed if not the warranty expires X The ...

Page 18: ...bserve in the system s environment You will also find information on disposal of the system X Chapter 3 Quick Reference Guide This chapter is for the well known user Here you will get in a short information how to erect adjust connect pro gramm use and produce with the system X Chapter 3 Proir to Operation This chapter informs on general rules for functioning of the system We explain how to erect ...

Page 19: ... System Settings In this chapter we explain how to change the basic setting X Chapter 9 Maintenance This chapter gives answers for possible problems by the work and mainteance informations of the system X Chapter 10 Technical appendix This chapter provides a survey on the system X Chapter 11 Accessories All accessories at a glance X Chapter 12 Notes This chapter is for your personal notes ...

Page 20: ...er handling or the system or before cross references referring to other text passages in this operating manual X Listing following this rhombus General listing Listings following this rectangle Working or operating steps to be conducted in the described order Text These texts are entry texts for operating and programming the system For an easy reading and finding of special themes you will find at...

Page 21: ...es 230 VAC 50 Hz with 16 A CEECON plug Operation capacity approx 6 8 KW Air circulation capacity approx 900 m3 h Air extraction capacity approx 180 m3 h Controler SEF 68070 µP controler Memory battery buffered RAM Capacity 120 Soldering Gluing programs Output LCD display or serial printer The emmissions in the air extraction depends from the used soldering paste or gluing paste The sound compressi...

Page 22: ...stem 2 7 General safety instructions 2 7 Operator position 2 8 Symbols at the system 2 9 Warning sign for high voltage 2 9 Warning sign for danger of burns 2 9 Warning sign for accident hazard 2 9 Mounting dismounting and maintenance 2 10 You should know and observe the following 2 11 Danger of burns 2 11 EMC instructions 2 11 Accident hazard 2 11 Hazardous soldering vapors 2 11 Instructions from ...

Page 23: ...h and at the system Each person working with this system should have read and understood the complete operation manual and especially this chapter Safety instructions are for maintenance of industrial health and safety standards as well as for accident prevention Always follow the safety instructions Therefore keep this operation manual near the system easily accessible To protect you and your col...

Page 24: ...e instructions may result in injury and or death Warning sign Safety symbol warning of a certain danger Non compliance with these instructions may result in injury death and or damage of the system Mandatory sign Stipulating a certain behavior Non com pliance with these instructions may result in serious inju ries To be found before explanations information regarding better handling of the system ...

Page 25: ...qualified and trained posses sing sufficient knowledge due to their education and experience in this special field and are familiar with the corresponding re levant regulations on industrial health and safety standards as well as on accident prevention They are also familiar with the generally recognized technical rules Only such persons are al lowed to mount dismount start operation do maintenanc...

Page 26: ...ions valid in your country Especially follow the safety instructions regarding first aid handling of elec trical equipment soldering methods and handling nitrogen You have to protect yourself and other persons from damage Please note the following instructions safety instructions CENELEC safety instructions IEC safety instructions from the chip adhesive and soldering paste manufacturer Accident Pr...

Page 27: ... with The operators are also responsible that only authorized persons work at and with the system Any mode of operation which impairs the system s safety has to be refrained from All protection and warning equipment has to be tested for proper functioning in regular intervals Prior to turning the system on the operators have to convince themsel ves that no persons or objects are within the working...

Page 28: ...sponds to the relevant German accident prevention regulations The working areas of the system are defined as follows 1 Feeding zone 2 Opening and closing the hood 3 Turning on the system programming area 4 Discharge zone Attention risk of injury Make sure that there are no stumbling blocks such as cables near the operator positions and working area 1 2 3 4 ...

Page 29: ...nfidence in handling and operating the system and prevents injuries and accidents Simultaneously you will contribute to a stable and trouble free production The following safety symbols are fixed at the system They are warning signs and have to be followed Familiarize yourself with these symbols and pay attention to the following infor mation Danger High voltage Safety symbol at front and rear cov...

Page 30: ...do not carry any current For that secure the main switch against unauthorized operation for example secure by a special lock After electrical mounting or maintenance work check all EMC securities and the corresponding applied protective measures In general no safety device must be dismounted or put out of action If for certain works the dismounting of safety equipment is necessary for installation...

Page 31: ...ng cham ber In case your hand gets stuck in the conveying system or if you are working inside the system turn the system off via main switch In case of burns contact a physician immediately Soldering vapors are dangerous to your health Connect your system to an internal exhaust air system or to an airwasher sys tem Never let soldering vapors escape into the production area Follow always the safety...

Page 32: ...tions Please consult your environmental protection agency for further information on proper disposal of these substances X Keep the original packaging for later use e g sen ding it back to the manufacturer X Ensure proper disposal of electronic componentries X The heating chamber and the transfer system can normally be disposed within the common metal sal vaging Refer your soldering pastes manufac...

Page 33: ...ering or Gluing Profile 3 8 Enter the Temperature Value 3 8 Enter the Speed 3 9 Enter blower value 3 9 Save a Program 3 10 Load a Program 3 11 Delete a Program 3 11 Program Printout 3 12 Recording a Process Curve 3 13 Mount the Sensor 3 13 Record a Process Curve 3 13 Load a Process Curve 3 14 Analyze a Process Curve 3 14 Save a Process Curve 3 15 Print a Process Curve 3 16 System settings 3 17 Sel...

Page 34: ...stem from the packaging with 2 people Otherwise there is danger of accidents Unpacking the system securely Place the system on a table which has been designed for the right weight Adjust the soldering system horizontal on the table with the 4 feets Attention Danger Before switching on the system take care that the electrically power and fuses are aggreing with the connection values If not there is...

Page 35: ...o an airwasher station Never let soldering vapors escape into the production area For discharging the soldering vapors there is a discharge nozzle diameter 60 mm at the rear side of the machine Connect the hose to your internal exhaust air system to this nozzle Secure the hose with the hose clip With a tube length of more than 4 m you should increase the cross section of your tube from 60 mm to 12...

Page 36: ... off In the chapter 10 0 Technical Appendix Pin connection you will find the connection and the protocol of the interface Connect the parallel cable for a printer with the inter face Connect the serial cable for a PC with the interface Secure the plugs with the screws The system will be turned on and off via mains switch at the operating panel To turn the system on set the mains switch to ON and t...

Page 37: ...of the table the same as the sys tem Did you connect the exhaust air nozzle of the system to your internal exhaust air system and did you check whether this connection is tight Does the power supply correspond to the require ments as stated on the type plate Did you have the electrical connection made by a specialist Do the fuses in your production plant correspond to the system s requirements Aft...

Page 38: ...ain switch to ON On the LCD Display you will get the system information SEF GmbH Reflow System 548 10 c SEF GmbH 204 Rev 2 02 The system screen appears The system starts with the last stored program You will reach the submenus with the functions keys displayed in the foot line Turn the System on On The System Screen Settings Program Measuring System HEATER 1 V 35 cm min Prg 03 40 C 40 C 210 C Not ...

Page 39: ...with Enter The cursor jumps to the field for the value of the radi ator IR1 Confirm you entry with Enter or enter a new value with the s and t keys Your entry must be bet ween 40 and 450 C If you enter a value of 40 C the radiatro is switched off Confirm you entry with Enter The cursor jumps to the field for the value of the radi ator IR2 Confirm you entry with Enter or enter a new value with the ...

Page 40: ...st You get back to the screen for setting parameters You can change the conveyor speed In the following table you will find the recommended speeds for the different process times Process time speed approx 3 min 40 cm min approx 3 5 min 35 cm min approx 4 min 30 cm min approx 4 5 min 25 cm min approx 5 min 23 cm min approx 5 5 min 21 cm min approx 6 min 20 cm min Press the function key Conveyor The...

Page 41: ...ill be displayed on the LCD if a program is saved on this place With Enter you overwrite the program on this place With Esc you abort this function You get back to the program screen or Enter the name of the program Characters or num bers are possible By every pressing of the next character of the alphabet or number follows and by every pressing of the previous character or number follows Confirm ...

Page 42: ...th and Select the program Confirm the program with Load or abort with Esc You get back to the program screen Any saved program can be deleted if no longer needed Press in the system screen Program for program handling You can scroll the directory with and Select the program Delete the program with Delete Confirm the delete function with Enter or abort with Esc You get back to the program screen Lo...

Page 43: ...while the system is turned off In the chapter 10 0 Technical Appendix Pin connection you will find the connection and the protocol of the interface Press in the system screen Program for program handling You can scroll the directory with and Select the program For the printout of the program press the function key Print The program parameters will be printed You will proceed back to the program sc...

Page 44: ...h the socket on the feeding side of the system Press in system screen the function key Measure for measurement You can record save analyse and print out a process curve After the PCB moved into the heating chamber press Measure to start the recording Attention The transport system moves through the extremely hot heating chamber Do not reach into the heating chamber during operation Use heat proof ...

Page 45: ...curve with Display The pro cess curve will be displayed Load a Process Curve Abort with Esc You get back to the procress curve menu A recorded process curve can be analyzed The software will add a vertical line additionaly to the process curve You can move this vertical line in the recorded procress curve In the In fofield you will see the temperature and the time value according to the position o...

Page 46: ...e place with the function key Save With Enter you overwrite the process curve on this place and with Esc you abort this function You will proceed back to the procress curve menu Enter the name of the process curve By every pres sing of you scroll to the following character and by pressing of you scroll to the previous cha racter before of the alphabet By pressing of or you will get an 1 Confirm ea...

Page 47: ...th paper The pin connection of the plug and the interface protocol you will find in the chapter 10 0 Technical Appendix Pin Connection Connect the serial printer on the interface plug on the side of the System Press in system screen the function key Measure for measurement You can select the right process curve with and Press Print The process curve will be printed out You get back to the procress...

Page 48: ... the language with Enter The screen will be changed automatically You get back to the screen of systems setting Abort with Esc You will proceed back to the screen of systems set ting The contrast of the system display can be changed By different angles of view it is useful to change the contrast of the display Press in the system screen System for system setting Press in the system screen Service ...

Page 49: ...the chapter 10 0 Technical Appendix Pin connection you will find the connection and the protocol of the interface Press Print in the systemscreen or the parameter menu for print now The status of the machine will be printed out You get back to the menu for protocol printing Press in the system screen System for system setting Press Report for setting the intervall time The cursor jumps into the fi...

Page 50: ...llel port You can select the following printers in the system HP colour printer Epson Printer FX 80 compatible Press in the main menu System for system set ting Press in the system menue Service for service setting Select the printer with und Confirm the printer with Enter You get back to the screen of system setting Abort with Esc You get back to the screen of system setting Select printer type ...

Page 51: ...unction key Clock Press the function key Set The cursor blinks behind the input field of the date Enter with the cursor keys s and t the request day the month and the year Confirm each entry with Enter The cursor jumps to the field of the time Enter with the cursor keys s and t the request hours minutes and seconds Confirm each entry with Enter With Esc you will proceed back to the system set ting...

Page 52: ...of delivery 4 4 Connecting the System 4 5 Dimensions of theSoldering System 4 6 Scale the system to a horizontally level 4 7 Connections at the System 4 8 Electrical 4 8 Connection 4 8 Exhaust Air Connection 4 8 Interface 4 9 Printer Interface 4 9 PC Interface 4 9 Mains Switch 4 9 Final checkup 4 10 Dismounting the System 4 11 Electrical connection 4 11 Exhaust air connection 4 11 Interface 4 11 P...

Page 53: ...structions at the packaging Point to fix a chain or a rope at the packaging Indication of center of gravity of packaging Caution fragile This side up Attention do not use hand hooks Protect from direct sunlight This side up Transport only with this side up arrows point upwards For transportation or service please keep the packaging Transportation instructions at the packaging Transportation ...

Page 54: ...er protest Contact us and the transportation insurance company immediately Attention danger Do not assemble the system and do not connect it to the power supply if any damages are recognizable Due to the damage there is a danger to your life Make sure the contents correspond to the statements made on the note of delivery If delivery and delivery note do not agree please contact us immediately Keep...

Page 55: ...igned for the weight Attention accident hazard The system weights is approx 250 kg Remove the system from the packaging with 2 people on the desk Take care that the desk is secure and not wobbly The soldering system is delivered ready mounted There is only a short installation and connection work to do All connectors are placed on the rear side of the soldering system X Electrical connection 230 4...

Page 56: ...eration Prior to Operation for 548 10 G 05 2007 Dimensions of the Soldering System All dimensions in millimeter mm power connector 400 VAC 50 Hz 16 A 3 phases 300 ca 200 ca 1800 ca 2000 300 Air discharge nozzle Diameter 60 mm ...

Page 57: ...The soldering system must be organized horizontally on the desk for an error free work You can adjust the system with the four feets Unscrew the nuts with a 14er mouth code Contort the feet with a 10er mouth code Organize the system with a level horizontally Tighten the nuts and control the solid seat in each case ...

Page 58: ...ernal 16A power supply Attention danger Soldering vapors are hazardous to your health Therefore observance of the safety and processing instructions of the soldering paste manufacturer is required Connect your system to your internal exhaust air system or to an airwasher station Never let soldering vapors escape into the production area For discharging the soldering vapors there is a discharge noz...

Page 59: ...ix Pin connection you will find the connection and the protocol of the interface Connect the parallel cable for a printer with the inter face Secure the plug with the locking screws Connect the serial cable for a PCwith the interface Secure the plug with the screws The system will be turned on and off via mains switch at the operating panel To turn the system on set the mains switch to ON and to t...

Page 60: ...he table the same as the sys tem X Did you connect the exhaust air nozzle of the system to your internal exhaust air system and did you check whether this connection is tight X Does the power supply correspond to the require ments as stated on the type plate X Did you have the electrical connection made by a specialist X Do the fuses in your production plant correspond to the system s requirements...

Page 61: ...he exhaust air connection of the system Remove the hose from the exhaust air nozzle of the system Remove all plugs from the interface plugs Attention accident hazard The system weights is approx 250 kg Remove the system from the desk with 2 people Otherwise there is danger of accidents Now you can remove the system from the production location For erecting the system at another location please rea...

Page 62: ...ollowing Turn the system off with the main switch Clean the system as described in the chapter 9 0 Maintenance If you are not operating the system for a prolonged period please note the following Clean the system as described on chapter 9 0 Maintenance Store the system at a dry and dustfree location No other preservation methods are required for the storage System preparati on for vacation Preserv...

Page 63: ...een 5 6 Program Screen 5 6 Measurement Screen 5 6 Turn the System on and off 5 7 The System Screen 5 7 Information of the System Screen 5 8 Heating Process 5 8 On and Off 5 8 Open the Cover 5 8 Parameter Setting 5 9 Create a Soldering or Glueing Profil 5 9 Enter the Values 5 10 Enter blower value 5 11 Enter the Speed 5 12 Parameter Printout 5 13 ParameterPrintout 5 13 Save a Program 5 14 Select a ...

Page 64: ...ng the operation an acoustical signal sounds the heaters and the blower will be shut off The complete system control is arranged on the rear side of the system The heating chamber includes 3 zones The preheating zone the plateau zone and the peak zone The temperature of the air the value of the IR radiator and the conveyor speed are free adjustable Temperature sensors in the heating chamber is mea...

Page 65: ...rame ters and you can scroll in some menus For example in the directory for selecting a program For the selection of different operating function there are 4 func tion keys under the LCD The function varies depending upon the menu being used The actual functions are displayed in the LCD For storing a program or a process curve characters or numbers are possible With the V and W the changing betwee...

Page 66: ...y poten tial without making operation unnecessarily difficult this display field is subdivided into various informative pages The different screens are differed in X The system screens which shows informations about the status of the machine X The menu screens in which you can operate the machine The calling of the single system and menu screens happens with the function keys only An information a...

Page 67: ...Parameter Screen Program Screen Measurement Screen System Service Screen Temp Conveyer Blower Print SETTINGS Air temp 220 Blower 100 IR 1 40 C IR 1 40 C Conveyer 25 cm min Language Report Printer Service SYSTEM SETTINGS Language English Contrast Operating Hour 11 50 32 Protocoll printout 1min Contrast Printer type Epson Settings Program Measuring System HEATER 1 V 35 cm min Prg 03 40 C 40 C 210 C ...

Page 68: ...beside the operating panel Turn the main switch to ON On the LCD Display you will get the system information SEF GmbH Reflow System 548 10 c SEF GmbH 2004 Rev 2 02 The system screen appears The System starts with the last stored program Turn the System on On The System Screen Settings Program Measuring System HEATER 1 V 35 cm min Prg 03 40 C 40 C 210 C Not Ready 548 10 ...

Page 69: ...h the functions keys displayed in the foot line With the Enter key you turn on and off the heating process The status is shown in the display Turn the entired System off with the Mains switch The system cover is secured against a undeliberate open with a fastener You can open the cover with the delivered square wrench If you open the cover in operation an acoustical signal sounds the heaters and t...

Page 70: ...Press Settings for parameter setting in the system screen The following screen appears Since the program last used is stored in the battery buffered RAM there will always be values displayed for all for temperature Parameter Setting Create a Soldering or Glueing Profil Settings Program Measuring System HEATER 1 V 35 cm min Prg 03 40 C 40 C 210 C Not Ready 548 10 Temp Conveyer Blower Print SETTINGS...

Page 71: ... C If you enter a value of 40 C the radiatro is switched off Confirm you entry with Enter The cursor jumps to the field for the value of the radi ator IR2 Confirm you entry with Enter or enter a new value with the V and W keys Your entry must be between 40 and 450 C If you enter a value of 40 C the radiatro is switched off Confirm you entry with Enter You get back to the screen for setting paramet...

Page 72: ...ry must be between 50 and 100 Confirm you entry with Enter You get back to the screen for setting parameters Abort with Esc All made entries are lost You get back to the screen for setting parameters The soldering system offers the possibility to change the blower speed You can adjust the value of the blower between 50 and 100 Enter blower value Temp Conveyer Blower Print SETTINGS Air temp 220 Blo...

Page 73: ...1 cm min approx 6 min 20 cm min Enter the Speed Press the function key Conveyor The cursor jumps to the field of the conveyor speed You accept the value displayed by pressing Enter Alternately you enter a new value with the V and W keys Your entry must be between 5 and 100 Confirm you entry with Enter You get back to the screen for setting parameters Abort with Esc All made entries are lost You ge...

Page 74: ...ce plug while the system is turned off In the chapter 10 0 Technical Appendix Pin connection you will find the connection and the protocol of the interface Connect the serial printer with the interface of the system Press in the setting screen Print for printing The parameters will be printed Abort with Esc You get back to the screen for setting parameters Parameter Printout Temp Conveyer Blower P...

Page 75: ...he air X temperatures of the IR radiators X value of the blower X transport speed The current parameters of the systems could be saved as a complete program Press in the system screen Program for program handling Save a Program On the display the program screen appears You can load save delete and print a program Load Save Delete Print PROGRAM 01 CO001a 02 CO001 03 04 05 Settings Program Measuring...

Page 76: ...D if a program is already saved on this place With Enter you overwrite the program on this place With Esc you abort this function You pro ceed back to the program screen or Enter the name of the program Characters or num bers are possible By each pressing of W the next character of the alphabet or number follows and by each pressing of V the previous character or number follows Confirm the charact...

Page 77: ...dling Load a Program On the display the program screen appears You can load save delete and print out a program You can scroll the directory with V and W Select the program Confirm the program with Load You get back to the program screen Abort with Esc You get back to the program screen Program Selection Load Abort Load Save Delete Print PROGRAM 01 CO001a 02 CO001 03 04 05 Settings Program Measuri...

Page 78: ...program screen appears You can load save delete and print a program You can scroll the directory with V and W Select the program Delete the program with Delete Confirm the delete function with Enter You get back to the program screen Or abort with Esc You get back to the program screen Load Save Delete Print PROGRAM 01 CO001a 02 CO001 03 04 05 Settings Program Measuring System HEATER 1 V 35 cm min...

Page 79: ...roll the directory with V and W Select the program For the printout of the program press the function key Print The program will be printed You will pro ceed back to the program screen All programs could be printed out for documentation on a paral lel printer Press in the system screen Program for program handling On the display the program screen appears You can load save delete and print a progr...

Page 80: ...n the System on 6 3 Load a Program 6 4 Program Selection 6 4 Process Documentation 6 5 Stop or change the Production 6 6 Important informations for the production 6 6 Turn the heating system on 6 6 Turn the System off 6 6 The circuit board remained inside the system 6 7 Open Covers 6 7 Close Covers 6 7 ...

Page 81: ...o cess will be central controlled via the operation panel Prerequisites for starting the machine are that X a soldering or curing profile has been loaded X the system has been heaten up X the system is ready Turn the main switch to ON On the LC Display you will see the system information SEF GmbH Reflow System 548 10 c SEF GmbH 2004 Rev 2 02 The system screen appears The system starts with the las...

Page 82: ...gram for program handling Load a Program On the display the program screen appears You can scroll in the directory with V and W Select the program Confirm the program with Load You will proceed back to the program screen Abort with Esc You will proceed back to the program screen Program Selection Load Abort Load Save Delete Print PROGRAM 01 Löten 02 Kleben 03 04 05 Settings Program Measuring Syste...

Page 83: ...u can download the actual parameters via the serial interface in your PC The data can loa ded into a normal calculation programm The single data strings are cutted with a semicolon Please note that you are using an correct ESD cable and that you are only connecting the interface plug while the system is turned off In the chapter 10 0 Technical Appendix Pin connection you will find the connection a...

Page 84: ...il the system status is Ready With the Enter key you turn the heating on and off process The status is shown in the display If you open the cover in operation an acoustical signal sounds the heaters and the blower will be turned off and an error mes sage appears on the LCD Close the cover and confirm the error message and the acoustical signal with Enter Turn the heating process on with the Enter ...

Page 85: ...ct a physician immediately Attention danger of burns Before you remove a circuit board from inside the system make sure you wear heat resistant gloves The circuit board may be very hot and cause burns Turn the system off by the main switch Let the system cool down Unsecure the machine cover with the 4 key Open the machine cover Open the heating chamber Remove the circuit board carefully from the o...

Page 86: ...of contents Table of contents 7 1 Recording a Process Curve 7 3 Record a Process Curve 7 4 Load a Process Curve 7 5 Analyze a Process Curve 7 6 Save a Process 7 7 Curve 7 7 Identification 7 8 Select a Place 7 8 Overwrite a Process Curve 7 8 Print a Process Curve 7 9 ...

Page 87: ...l temperature profiles and for documentation and quality assurance the Reflow System offers you the pos sibility of recording process curves The process curves can be printed out with a serial printer As standard the Reflow System is equipped with thermo couple socket on the feeding side of the system Press in system screen the function key Measure for measurement The following screen appears You ...

Page 88: ... appears Display Save Measure Print MEASUREMENT 01 Löten 02 Kleben 03 04 05 Attention The transport system moves through the extremely hot heating chamber Do not reach into the heating chamber during operation Use heat proof protective gloves With Enter you can stop the recording The process curve is saved on the place 0 with the name Actual You will proceed back to the screen of process cur ves P...

Page 89: ...ment The following screen appears Select the desired process curve with V and W Confirm the process curve with Display The pro cess curve will be displayed Load a Process Curve Select Load Abort Abort with Esc You will proceed back to the procress curve menu Display Save Measure Print MEASUREMENT 01 Löten 02 Kleben 03 04 05 Settings Program Measuring System HEATER 1 V 35 cm min Prg 03 40 C 40 C 21...

Page 90: ...e additionaly to the process curve You can move this vertical line in the recorded procress curve In the Infofield you will see the temperature and the time value according to the position of the vertival line With W and V you can move the vertical line in the process curve Abort with Esc Analyze a Process Curve Infofield vertical line ...

Page 91: ...he process curve you must be saved on another place Up to 6 process curves can be stored Press in system screen the function key Measure for the measurement The following screen appears You can load save and print a process curve Display Save Measure Print MEASUREMENT 01 Löten 02 Kleben 03 04 05 Settings Program Measuring System HEATER 1 V 35 cm min Prg 03 40 C 40 C 210 C Not Ready 548 10 ...

Page 92: ...roceed back to the procress curve menu Enter the name of the process curve By every pres sing of W you scroll to the following character and by pressing of V you scroll to the previous charac ter before of the alphabet With the first pressing of W or V you will get an 1 Confirm each character with Enter You can enter a name with 8 characters Confirm the new name with Enter or Abort with Esc You wi...

Page 93: ...nnecting the interface plug while the system is tur ned off In the chapter 10 0 Technical Appendix Pin con nection you will find the connection and the protocol of the interface Take care that the printer is ready and supplied with paper inside of the printer Connect the printer with the interface socket at the side of the system Press in system screen the function key Measure for measurement The ...

Page 94: ...System Settings for 548 10 G 05 2007 Table of contents Language Selection 8 3 Protocol printout 8 4 Immediate Printout 8 4 Enter Interval time 8 5 Select Contrast 8 6 Select Printer Type 8 7 Set Date and Time 8 8 System Service 8 9 ...

Page 95: ...ur language Move the arrows with V und W on the desired lanuage Confirm the language with Enter The screen will be changed automatically You will proceed back to the screen of systems set ting Abort with Esc You will proceed back to the screen of systems set ting Language Selection Select Language Language Report Printer Service SYSTEM SETTINGS Language English Contrast Operating Hour 11 50 32 Pro...

Page 96: ...he system is turned off In the chapter 10 0 Technical Appendix Pin connection you will find the connection and the protocol of the interface Connect the printer with the interface socket of the system Press in the system screen System for system setting The following screen appears Press Report for protocol printout Protocol printout Immediate Printout Immediate Language Report Printer Service SYS...

Page 97: ...interval time with the V and W keys The intervall printout is turned off if you enter a inter vall time of 0 minutes Confirm your entry with Enter You will proceed back to the screen of systems set ting Abort with Esc You will proceed back to the screen of systems set ting Enter Interval time t min Language Report Printer Service SYSTEM SETTINGS Language English Contrast Operating Hour 11 50 32 Pr...

Page 98: ...e Epson Settings Program Measuring System HEATER 1 V 35 cm min Prg 03 40 C 40 C 210 C Not Ready 548 10 The contrast of the system display can be changed Depending on different viewing angles it is useful to change the contrast of the display Press in the main screen System for system set ting The following screen appears Select the contrast with s and t for the display Confirm your entry with Esc ...

Page 99: ...g The following screen appears Press in the system menue Service for service setting Select the printer with V und W Confirm the printer with Enter You will proceed back to the screen of system setting Abort with Esc You will proceed back to the screen of system setting Select printer Language Report Printer Service SYSTEM SETTINGS Language English Contrast Operating Hour 11 50 32 Protocoll printo...

Page 100: ...te Enter with the cursor keys s and t the wished day the month and the year Confirm your entries with Enter The cursor jumps to the field of the time Enter with the cursor keys s and t the wished hours minutes and seconds Confirm your entries with Enter With Esc you will proceed back to the system set ting menu With Esc you will proceed back to the main menu Settings Program Measuring System HEATE...

Page 101: ... this settings can only be done through the SEF service This menu is secured with a pass word Press System for system setting Press the function key Service for service Enter the password and confirm with Enter Abort with Esc You get back to the screen of systems setting Settings Program Measuring System HEATER 1 V 35 cm min Prg 03 40 C 40 C 210 C Not Ready 548 10 ...

Page 102: ...e the defect radiator 9 9 Change the temperature sensor on a radiator 9 11 Change the heating elements 9 13 Change thetemperature sensor in the heating chamber 9 15 Change the blower 9 16 Dismounting and mounting the grid belt transport 9 18 Change the power unit 9 19 Dismounting and mounting of the transport control 9 20 Dismounting and mounting of the mains filter 9 21 Change the power supply 9 ...

Page 103: ... belt is possible In this case the grid belt should be shortened by a service technician The drive pinion gear should also be inspected for wear and if necessary replaced by a service technician On the following pages you will find the description how to start the cleaning and greasing work what with what when operating panel water and washing if required up liquide cover fans brush if required ma...

Page 104: ...e Clean the operating panel with cloth and water with washing up liquide Clean the machines body with cloth and water with washing up liquide or hard soiling additional For the following cleaning works use only a brush Attention accident hazard By cleaning the fans in the machines hood turn off the enti red system by the mains switch There is danger for you life through the rotating fans Clean the...

Page 105: ...g chamber is very hot due to the radiator temperatures of up to 525 C 980 F In case of burns contact a physician immediately Turn off the system by the mains switch Let the system cool down Unsecure the machine cover with the 4 key Open the machine cover Open the heating chamber Start your cleaning work in the heating chamber Close the heating chamber Close the machine cover Secure the machine cov...

Page 106: ...t repairiable Activate mains Turn mains switch on Check or ex change the fuse Call SEF service Press the Enter key Check or exchange the fuses Check or exchange the photocell Check or exchange the fuses Close the cover and press the Enter key Call SEF service Close the covers and press the Enter key Call SEF service Fault Possible cause Repairing Plan of diagnosis Reflow system can t be switched o...

Page 107: ...e sensor connected Temperature sensor defect Not repairiable Printer connected and switched on Not repairiable Compare values Locate and change the sensor Change the IR heater or the hea ting element Check and change the power board Call SEF Service Locate and change the sensor Call SEF Service Connect the tem perature sensor Check and change the temperature sensor Call SEF Service Connect and swi...

Page 108: ...is separated as following X Mains filter X Operating panel X Power unit X Measuring input Th operating panel is mounted at the front side All other parts are accessible at the rear side The electronic of the soldering system Power input and Blower Heating mains filter elements Measuring input Power Unit Operating panel ...

Page 109: ...First let the machine cool down before you start wor king in the machine 3 Open the covers by hand 4 Secure the covers against accidently falling down 5 Unscrew and open the electronic modul on the rear side of the system 6 Disconnect the mounting clamp of the temperature sensor It is recommendable to firstly push down the clamp from the temperatur sensor 7 You can now remove careful the temperatu...

Page 110: ...or 12 Connect the sensor in the mounting clamp The sensor should be mounted with a distance of 3 cm to the end of the radiator Take care that the sensor has a good contact to the radiator 13 Connect the lustre terminal of the radiator in the plug on the power unit 14 Remove and fixe the electronic modul on the rear side of the system 15 Close the covers by hand 16 Connect the unit to the power sup...

Page 111: ...ve sensor in the heating chamber 2 Turn the entired system off shut off from mains by removing the mains plug 3 First let the machine cool down before you start wor king in the machine 4 Open the covers by hand 5 Secure the covers against accidently falling down 6 Unscrew and open the electronic modul on the rear side of the system 7 Disconnect the mounting clamp of the temperature sensor It is re...

Page 112: ...hould be mounted with a distance of 3 cm to the end of the radiator Take care that the sensor has a good contact to the radiator 12 Connect the lustre terminal of the sensor in the plug on the power unit 13 Remove and fixe the electronic modul on the rear side of the system 14 Close the covers by hand 15 Connect the unit to the power supply again and switch it on ...

Page 113: ...n the entired system off shut off from mains by removing the mains plug 2 First let the machine cool down before you start wor king in the machine 3 Open the covers by hand 4 Secure the covers against accidently falling down 5 Unscrew and open the electronic modul on the rear side of the system 6 The heating elements are fixed with a plate in the heating chamber Unscrew the 12 nuts of the plate 7 ...

Page 114: ...e lustre terminal of the heating elements in the plugs on the power unit 12 Fixed the heating elements with a plate in the heating chamber Screw the 12 nuts in the plate 13 Close the covers by hand 14 Remove and fixe the electronic modul on the rear side of the system 15 Connect the unit to the power supply again and switch it on ...

Page 115: ...tart wor king in the machine 3 Open the covers by hand 4 Secure the covers against accidently falling down 5 Unscrew and open the electronic modul on the rear side of the system 6 Disconnect the mounting clamp of the temperature sensor 7 You can now remove careful the temperature sensor from the radiator 8 Disconnect the lustre terminal of the defective sensor form the power unit 9 Place the tempe...

Page 116: ...off from mains by removing the mains plug 2 First let the machine cool down before you start wor king in the machine 3 Open the covers by hand 4 Secure the covers against accidently falling down 5 Unscrew and open the electronic modul on the rear side of the system 6 The blower is fixed with a plate in the heating cham ber Unscrew the 12 nuts of the plate 7 Remove the plate 8 Disconnect the lustre...

Page 117: ... a free rotation 13 Fixe the ventilator wheel in the blower with the hexagonal screw 14 Place the new blower in the heating chamber 15 Connect the lustre terminal of the blower in the plug on the power unit 16 Close the covers by hand 17 Remove and fixe the electronic modul on the rear side of the system 18 Connect the unit to the power supply again and switch it on ...

Page 118: ...ine 3 Open the covers by hand 4 Secure the covers against accidently falling down 5 Remove the four M4 hexagonal screw in the feeding and discharging zone 6 Remove the connection plug from the motor and the transport control 7 You can now replace the transport system with the assistence of a second person 8 You can now place the transport system with the as sistence of a second person 9 Connect th...

Page 119: ...ystem off shut off from mains by removing the mains plug 2 Unscrew and open the electronic modul on the rear side of the system 3 Disconnect the plugs of the power unit All plugs have numbers 4 Remove the board out of the guide ways 5 Place and fixe the board in the guide ways 6 Connect the plugs of the power unit All plugs have numbers Take care of the right numbers by con necting the cables 7 Mo...

Page 120: ...t transport system descripted in the section Dismounting and Mounting of the grid belt transport system 4 At the transport system an angled bracket with a photocell is mounted The leads of the photocell are connected to a plug Do yet remove the connector 5 Unscrew and remove the screws from the angled bracket of the photocell 6 Remove the defective photocell 7 Replace the new photocell in the brac...

Page 121: ...ort system descripted in the section Dismounting and Mounting of the grid belt transport system 5 Unscrew and remove the four screws of the cover from the mains filter and take up the cover 6 Unscrew and remove the power input and power out put cable 7 Unscrew and remove the four screws of the mains filter and take it up 8 Change the mains filter against a new one 9 Fixe the mains filter with the ...

Page 122: ...mains by removing the mains plug 2 Unscrew and open the electronic modul on the rear side of the system 3 Disconnect the plugs of the board All plugs have numbers Take care of the right numbers by con necting the cables 4 Remove the board out of the guide ways 5 Place and fixe the board in the guide ways 6 Connect the plugs to the board All plugs have num bers Take care of the right numbers by con...

Page 123: ... by removing the mains plug 2 Unscrew the four screws in the front panel 3 Lift the front panel up and place it upside down on the cover area 4 Remove all data cable of the power unit from the front panel 5 Remove all data cable of the both interfaces from front panel 6 Remove the data cable of the measurinh module from front panel 7 Remove the front panel 8 Replace with a new front panel 9 Replac...

Page 124: ...ur life Danger of burns Start working after the system is cooled down 1 Turn the entired system off shut off from mains by removing the mains plug 2 Unscrew the four screws in the front panel 3 Lift up the front panel 4 Place it upside down on the cover area 5 Replace the FlashProm against new one Only use a special PLCC tool Never use a screw driver or somethnik like this 6 Replace and fasten the...

Page 125: ...echnical support Fax Nr 0049 4136 909 22 We order o an action of the serviceengineer date possible times o delivery of the following spare parts Informations about the defect machine type 548 10 serialnumber description of the defect company contact person at the machine telefonumber with direct dailing date and signature ...

Page 126: ...548 10 G 10 2007 Table of contents Pin Configuration Parallel Interface 10 3 Over View of the Electronic 10 4 Thermo measuring modul 236 02 A0 10 4 Operating panel 236 01 B1 10 4 Power unit 271 02 A9 10 5 Mains filter 271 01 A9 10 6 Power board 238 01 A1 10 7 ...

Page 127: ...that you only use special ESD cable That the system is switched off before connecting the interface plug Pin 1 STROBE Pin 13 SLCT Pin 2 DATA 0 Pin 14 AUTO FEED Pin 3 DATA 1 Pin 15 ERROR Pin 4 DATA 2 Pin 16 INIT Pin 5 DATA 3 Pin 17 SLCT IN Pin 6 DATA 4 Pin 18 GND Pin 7 DATA 5 Pin 19 GND Pin 8 DATA 6 Pin 20 GND Pin 9 DATA 7 Pin 21 GND Pin 10 ACKNLG Pin 22 GND Pin 11 BUSY Pin 23 GND Pin 12 PE Pin 24 ...

Page 128: ...10 0 Technical Appendix Page 10 4 Technical Appendix for 548 10 G 10 2007 Over View of the Electronic Operating panel 236 01 B1 Thermo measuring modul 236 02 A0 ...

Page 129: ...Page 10 5 10 0 Technical Appendix Technical Appendix for 548 10 G 10 2007 Power unit 271 02 A9 ...

Page 130: ...10 0 Technical Appendix Page 10 6 Technical Appendix for 548 10 G 10 2007 Mains filter SEF Netzfilter VRS2 RS2 Schrank Fri Sep 17 2004 23801A0 23801A0 pcb Note 1 Note 2 Jo Checked By ...

Page 131: ...Page 10 7 10 0 Technical Appendix Technical Appendix for 548 10 G 10 2007 Power board 238 01 A1 ...

Page 132: ...Page 11 1 11 0 Accessories Accessories for 548 10 G 05 2007 Table of contents MESY 570 70 11 3 MESY 570 77 11 3 MESY 570 77 Insulating box 11 3 MESY 570 80 Profiler Set 11 3 Thermocouple sensor 11 3 ...

Page 133: ...erature measurement system MESY Save and real time temperature measurement system with 3 thermo couples and USB interface Article no 95 170 070 570 77 Temprature measurement system MESY A continuos futher development of 570 70 The recording of the measurement values proceeds in storage mode Article no 95 170 077 571 77 MESY Thermo insulating box With the optional thermo insulating box the Mesy is ...

Page 134: ...Page 12 1 12 0 Notes ...

Page 135: ...Page 12 5 12 0 Notes ...

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