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TROUBLE SHOOTING

Symptom

Cause

Action

Inadequate cooling

Under-sized cooler.

Replace with larger cooler.

Under-sized ducts.

Carry out cooling load design to determine correct size unit, 

ducting and outlets required.

Clogged or dirty cooling pads.

Clean or replace pads.

Dry pads or lack of water while cooler is operating.

Check water distribution system for possible obstruction in 

hoses.  Check pump.

Insufficient air discharge openings or inadequate exhaust 

from building, causing high humidity and discomfort.

Make sure there is adequate provision for exhausting stale 

air from building (open windows and doors).

Excessive ambient humidity (see also item above re 

inadequate exhaust).

On days during summer when ambient humidity is high the 

cooler will not reduce the temperature as much as on drier 

days.  There is no remedy except to shut off the pump.

Noisy cooler

Fan out of balance due to dirt. etc.

Clean the fan.

Too much back pressure. 

Tight duct bends. 

Grilles too small.

Re-evaluate design; improve duct layout; change grille sizes.

Pump fails to operate.

Circuit breaker tripped.

Check pump for faults. Replace if necessary.

Pump motor failure.

Replace pump.

Fan fails to start.

Main power circuit breaker tripped.

Check cause of overload. Reset circuit breaker.

Fan motor burned out.

Replace motor.

Low system voltage.

Consult with power supply authority.

Check fault condition via the tri-colour LED on cooler 

electronics box.

Rectify fault as indicated and restart the cooler.

MagIQtouch Controller failure.

Replace MagIQtouch Controller.

Pump runs but no water circulation  

/ Pump runs but pads lack water

Insufficient water in tank.

Adjust float level.

Water hoses blocked.

Check and clean out blockage.

Pump strainer blocked.

Clean pump strainer.

Insufficient water supply pressure

Check and confirm water supply pressure

Water solenoid is installed incorrectly

Check installed in the correct water flow direction

Continuous overflow of water.

Float valve adjustment not correct.

Adjust float valve.   

Heavy pad deposits.

Clean or replace pads.

Drain Valve failure.

Replace Drain Valve.

Water solenoid is installed incorrectly

Check installed in the correct water flow direction

Water entering cooler outlet.

Loose water hose connections.

Tighten connections.

Water hose broken.

Replace cracked or broken hoses.

Cover not fitted on float valve.

Replace float valve.

Pads not fitted correctly into pad frames.

Install pad frame correctly.

Incorrect or damaged pads.

Replace with new Chillcell pads.

Unpleasant odour.

New cooler pads.

Fill tank, run pump for a short period to wash pads, drain 

tank, refill and repeat several times if odour persists. Odour 

will dissipate after a number of hours of operation.

Cooler located near source of unpleasant odour.

Remove source of odour or relocate cooler.

Algae in tank water.

Drain pan, clean thoroughly with strong cleansing agent, 

refill, change pads.

Pads remain wet after shut down.

Run fan on "vent" for 10 minutes after cooling cycle to dry 

pads out.

Heavy pad deposits.

Clean or replace pads.

Air Sensor not working

Air Sensor not plugged into the control box

Plug Air Sensor cable into the electronics control box.

Air Sensor failure

Replace Air Sensor

Summary of Contents for Braemar RPCQi Series

Page 1: ... English INSTALLATION MANUAL RPCQi Evaporative Coolers Original English Instructions ON ON OFF OFF COOL SPEED INTERNA TIONAL AIR ...

Page 2: ...CTING THE MAGIQTOUCH MAGIQCOOL CONTROLLER OR SWITCH PLATE 6 MagiQcool Wall Control Displays Service 6 COMMISSIONING THE COOLER 7 Diagnostic Led 7 Salinity Led 7 Magiqtouch Controller Information 7 FAULT CODES 8 TESTING THE DIRECT DRIVE MOTOR 8 CHANGING THE WATER MANAGEMENT METHOD FOR THE MAGIQCOOL CONTROL 8 SETTING THE WATER LEVEL 9 TESTING THE DRAIN VALVE 9 REFITTING THE PAD FRAMES 9 TESTING THE ...

Page 3: ...CONTRACTORS RISK ASSESSMENT A risk assessment of all hazardous tasks is required under legislation A risk assessment is an essential element that should be conducted before the commencement of work to identify and eliminate the risk of falls or to minimise these risks by implementing control measures There is no need for this to be a complicated process it just is a matter of looking at the job to...

Page 4: ... around the cooler for maintenance Provision must be made for access to electricity water supplies and drains RPCQi MODELS ILL1646 A Note Do you need to discuss the installation of items like safety anchor points with the customer PREPARING THE DROPPER IF REQUIRED LEVELLING THE DROPPER Ensure the top of the dropper is level and square in all directions use a spirit level This helps with levelling ...

Page 5: ...y removing the pad frames first They can be replaced at the very end of the installation procedure Do not slide the cooler lift and carry it It is recommended that at least 2 people carry the cooler whenever it needs to be moved Do not drop the cooler Always handle with care Important For lifting or pulling purposes when using ropes or slings always apply the ropes around fan housing Never tie the...

Page 6: ... of the blower housing for control cable entry The control cable can be passed through this hole and wired to the control box On installation pass the cables through the hole into the dropper and then into the roof cavity Side Top Discharge Using knockout located on the corner pillar on the opposite side to the mains connection Feed looped end of the controller cable through the supplied grommet t...

Page 7: ... H K L WATER SUPPLY Mains connection is made to the float valve fitted in the reservoir The float valve must be set to maintain the reservoir water level about 10 mm below the overflow level The mains water supply should be fitted with a ball valve and connection to the unit from the stopcock be made with the appropriate copper pipe and fittings NOTE Flush the mains supply before connection to the...

Page 8: ...ximum cable length allowed from the MagIQtouch controller to the first cooler is 25 metres 82 For any additional coolers added into the system with a link module the maximum allowed length is 40 metres 131 Therefore failure of the product or components to operate correctly due to modification to supplied cables or the use of non approved cables will NOT be accepted under the Manufacturer s Warrant...

Page 9: ...nostic indicator If the top LED is double flashing green everything is OK this is normal operation SALINITY LED The bottom LED is red only and displays salinity setting information COMMISSIONING THE COOLER Sal Flash Controller Salinity Setting 5 Flash Salinity Control set 5 Flash Timed Drain 4 Flash The Salinity Control method is set for continuous bleed bleed tray used 5 Flash Thermostatic Contro...

Page 10: ... then this fault will be indicated Petrol generators are the most likely cause of this type of fault This typically will not occur on mains power supplies FAULT CODES EXTRA NOTES FOR THE MAGIQTOUCH CONTROLLER ONLY Fault Code 07 7 Red Flashes Motor Error MagIQtouch Controller Only LED Indicates Hall Effect ON Normal operation OFF One or more Hall effects sensors in motor not detected Thermal O L ON...

Page 11: ...o set height K J I H H Overflow I Tank J Plastic Nut K Threaded Bush L O Ring Between H K 10 5 L TESTING THE DRAIN VALVE REFITTING THE PAD FRAMES Refit the pad frames to unit Ensure all pads have been correctly fitted before attaching and tightening the pad retaining locking strips with a philip head screwdriver With the wall control in OFF mode press and hold the and buttons together for 1 second...

Page 12: ... for the first 10 seconds each time it starts up It will then return to the set fan speed Prewet When COOL mode is activated the pump will run for 90 seconds before the fan is switched on Salinity Level Sets the salinity level at which the tank will drain in SALINITY MEASUREMENT mode Tank Drain Delay Sets the time delay before the drain valve opens after the pump in the cooler is turned off AutoCl...

Page 13: ... The water pipes were flushed of any foreign materials before connection to cooler was made NO EXTERNAL LEAKS The water is connected with no leaks at fittings NO INTERNAL LEAKS Check all internal water hoses are securely fitted to water distribution spreaders and other internal fittings SECURE Water pipes are correctly saddled as per plumbing regulations OWNER INSTRUCTIONS The owner has been instr...

Page 14: ...ntroller failure Replace MagIQtouch Controller Pump runs but no water circulation Pump runs but pads lack water Insufficient water in tank Adjust float level Water hoses blocked Check and clean out blockage Pump strainer blocked Clean pump strainer Insufficient water supply pressure Check and confirm water supply pressure Water solenoid is installed incorrectly Check installed in the correct water...

Page 15: ...BRAEMAR RPCQi EVAPORATIVE COOLERS INSTALLATION MANUAL 13 ...

Page 16: ...del selected RPCQi Cooler Installation Manual Now provided on the internet Refer www seeleyinternational com For Australia Only Seeley International Technical Support 1300 650 399 Seeley Spare parts Distributors 1300 367 437 Authorised Service Agents 1300 650 644 Service All regions other than Australia Please contact your local distributor seeleyinternational com Manufactured by Seeley Internatio...

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