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    BRAEMAR RPCQi EVAPORATIVE COOLERS INSTALLATION MANUAL  

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5

 

Installation of the cooler water supply must conform to  

local plumbing rules, regulations and standards.

The following specifications for the cooler water 

 

supply are required:
Water Connection

 ½

 BSP

Min Water Pressure

 

100kPa (15psi)

Max Water Pressure

 

800kPa (115psi)

Min Water Flow

 

8 liters/min (2.1 gallons/min)

Max Water Temperature 

40°C (104°F)

Important! 

If the water pressure exceeds maximum 

specification then a pressure reducing valve is required 

 

and must be supplied and fitted by the installer.

WATER REQUIREMENTS

K

J

I

H

H = Overflow

 I = Tank

J = Plastic Nut

K = Threaded Bush

L = O Ring (Between H & K)

10

5

L

BLEED CONTROL

To reduce the accumulation of salts and minerals in the cooler 

when running for long periods it is essential to bleed a certain 

amount of water. Increased flow of make up water reduces 

the salt content. The bleed rate will vary with the water supply 

quality, but should initially be set to the minimum recommended 

bleed rates as set out in below. If your water supply is of 

poor quality, higher bleed off rates are necessary to ensure 

reasonable pad life and cooler performance. Place the hose 

from the bleed tap into the overflow pipe. Connect suitable pipe 

work to bottom of the overflow bush so that water drains directly 

to waste. Drain plumbing must be in accordance with local 

regulations.

C

D

E

B

A

H

G

I

J

K

F

A = Brass Nut

B = Washer

C = Brass Adaptor

D = Plastic Elbow

E = Plastic Nut

F = Valve

G = Float

H = Overflow

 I = Tank

J = Plastic Nut

K = Threaded Bush

L = O Ring (between H & K)

L

WATER SUPPLY:

Mains connection is made to the float valve fitted in the 

reservoir. The float valve must  be set to maintain the reservoir 

water level about 10 mm below the overflow level.
The mains water supply should be fitted with a ball valve and 

connection to the unit from the stopcock be made with the 

appropriate copper pipe and fittings.

NOTE:
Flush the mains supply before connection to the unit to remove 

any foreign matter which may foul the valve seat. Remember to 

use a Pipe Cutter to cut copper pipe.

BLEED CONTROL

Max

Min

B

A

C

D
E

A = Bleed Tap

B = Min/Max Label

C = Corner Pillar

D = Supply Hose from Pump

E = Bleed Hose to Drain

The bleed control tap is located externally on a corner pillar. 

Adjustment to the bleed rate is made by turning the black/

red tap control to the desired setting. Check the bleed rate 

by running into a graduated container for a set  time, say 10 

minutes.
NOTE.
Ensure tube is not pinched when replacing pads.

RECOMMENDED BLEED RATES

MULTIPLE COOLER INSTALLATIONS WITH 

EXTERNAL AIR SENSOR

Cooler electronics fitted with External Air Sensors or have a 

spare RJ connector can be installed as follows;

Ensure all cooler electronics dipswitches are set to ‘OFF’ except 

for the last cooler in series. The last cooler dipswitch should be 

switched to ‘ON’ to ensure communication reliability. 

Only 1 x External Air Sensor will operate in a multi-cooler 

installation. If multiple External Air Sensors are fitted disconnect 

the External Air Sensor plug from each of the cooler electronics’ 

except for the last cooler in the series.

UP TO 60
COOLERS WITH
TOTAL CABLE

LENGTH <500m

OR ONE EXTERNAL
AIR SENSOR

EXT

EXT

<20m

<40m

<40m

Model

L per 10min

L per hr

RPCQi75

1.2

7

RPCQi150

1.6

10

ILL3012

ILL3007

ILL3008

ILL3009

Summary of Contents for Braemar RPCQi Series

Page 1: ... English INSTALLATION MANUAL RPCQi Evaporative Coolers Original English Instructions ON ON OFF OFF COOL SPEED INTERNA TIONAL AIR ...

Page 2: ...CTING THE MAGIQTOUCH MAGIQCOOL CONTROLLER OR SWITCH PLATE 6 MagiQcool Wall Control Displays Service 6 COMMISSIONING THE COOLER 7 Diagnostic Led 7 Salinity Led 7 Magiqtouch Controller Information 7 FAULT CODES 8 TESTING THE DIRECT DRIVE MOTOR 8 CHANGING THE WATER MANAGEMENT METHOD FOR THE MAGIQCOOL CONTROL 8 SETTING THE WATER LEVEL 9 TESTING THE DRAIN VALVE 9 REFITTING THE PAD FRAMES 9 TESTING THE ...

Page 3: ...CONTRACTORS RISK ASSESSMENT A risk assessment of all hazardous tasks is required under legislation A risk assessment is an essential element that should be conducted before the commencement of work to identify and eliminate the risk of falls or to minimise these risks by implementing control measures There is no need for this to be a complicated process it just is a matter of looking at the job to...

Page 4: ... around the cooler for maintenance Provision must be made for access to electricity water supplies and drains RPCQi MODELS ILL1646 A Note Do you need to discuss the installation of items like safety anchor points with the customer PREPARING THE DROPPER IF REQUIRED LEVELLING THE DROPPER Ensure the top of the dropper is level and square in all directions use a spirit level This helps with levelling ...

Page 5: ...y removing the pad frames first They can be replaced at the very end of the installation procedure Do not slide the cooler lift and carry it It is recommended that at least 2 people carry the cooler whenever it needs to be moved Do not drop the cooler Always handle with care Important For lifting or pulling purposes when using ropes or slings always apply the ropes around fan housing Never tie the...

Page 6: ... of the blower housing for control cable entry The control cable can be passed through this hole and wired to the control box On installation pass the cables through the hole into the dropper and then into the roof cavity Side Top Discharge Using knockout located on the corner pillar on the opposite side to the mains connection Feed looped end of the controller cable through the supplied grommet t...

Page 7: ... H K L WATER SUPPLY Mains connection is made to the float valve fitted in the reservoir The float valve must be set to maintain the reservoir water level about 10 mm below the overflow level The mains water supply should be fitted with a ball valve and connection to the unit from the stopcock be made with the appropriate copper pipe and fittings NOTE Flush the mains supply before connection to the...

Page 8: ...ximum cable length allowed from the MagIQtouch controller to the first cooler is 25 metres 82 For any additional coolers added into the system with a link module the maximum allowed length is 40 metres 131 Therefore failure of the product or components to operate correctly due to modification to supplied cables or the use of non approved cables will NOT be accepted under the Manufacturer s Warrant...

Page 9: ...nostic indicator If the top LED is double flashing green everything is OK this is normal operation SALINITY LED The bottom LED is red only and displays salinity setting information COMMISSIONING THE COOLER Sal Flash Controller Salinity Setting 5 Flash Salinity Control set 5 Flash Timed Drain 4 Flash The Salinity Control method is set for continuous bleed bleed tray used 5 Flash Thermostatic Contro...

Page 10: ... then this fault will be indicated Petrol generators are the most likely cause of this type of fault This typically will not occur on mains power supplies FAULT CODES EXTRA NOTES FOR THE MAGIQTOUCH CONTROLLER ONLY Fault Code 07 7 Red Flashes Motor Error MagIQtouch Controller Only LED Indicates Hall Effect ON Normal operation OFF One or more Hall effects sensors in motor not detected Thermal O L ON...

Page 11: ...o set height K J I H H Overflow I Tank J Plastic Nut K Threaded Bush L O Ring Between H K 10 5 L TESTING THE DRAIN VALVE REFITTING THE PAD FRAMES Refit the pad frames to unit Ensure all pads have been correctly fitted before attaching and tightening the pad retaining locking strips with a philip head screwdriver With the wall control in OFF mode press and hold the and buttons together for 1 second...

Page 12: ... for the first 10 seconds each time it starts up It will then return to the set fan speed Prewet When COOL mode is activated the pump will run for 90 seconds before the fan is switched on Salinity Level Sets the salinity level at which the tank will drain in SALINITY MEASUREMENT mode Tank Drain Delay Sets the time delay before the drain valve opens after the pump in the cooler is turned off AutoCl...

Page 13: ... The water pipes were flushed of any foreign materials before connection to cooler was made NO EXTERNAL LEAKS The water is connected with no leaks at fittings NO INTERNAL LEAKS Check all internal water hoses are securely fitted to water distribution spreaders and other internal fittings SECURE Water pipes are correctly saddled as per plumbing regulations OWNER INSTRUCTIONS The owner has been instr...

Page 14: ...ntroller failure Replace MagIQtouch Controller Pump runs but no water circulation Pump runs but pads lack water Insufficient water in tank Adjust float level Water hoses blocked Check and clean out blockage Pump strainer blocked Clean pump strainer Insufficient water supply pressure Check and confirm water supply pressure Water solenoid is installed incorrectly Check installed in the correct water...

Page 15: ...BRAEMAR RPCQi EVAPORATIVE COOLERS INSTALLATION MANUAL 13 ...

Page 16: ...del selected RPCQi Cooler Installation Manual Now provided on the internet Refer www seeleyinternational com For Australia Only Seeley International Technical Support 1300 650 399 Seeley Spare parts Distributors 1300 367 437 Authorised Service Agents 1300 650 644 Service All regions other than Australia Please contact your local distributor seeleyinternational com Manufactured by Seeley Internatio...

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