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This V8 petrol engine was first introduced by Jaguar in 1997 and 

 

 

is still in use today. Land Rover also started to use the later 

 

versions of the engine in 2005. There have been many  

 

 

changes, both in engine capacity and components over the 

 

years, but most of the basic procedures for checking and 

 

adjusting engine timing, dis-mantling and assembly of the  

 

 

front-end gears, timing chain, camshafts etc., applies across the  

 

engine range.

 

The timing applications on early and later engines are covered   

 

by the VS4980 Engine Setting/Locking Tool Kit.

 

Timing adjustment and overhaul applications involving the front  

 

end, gears, timing chains etc., require removal of the front timing  

 

chain cover, and to remove this, the crankshaft pulley must be   

 removed. 

 

 

On most variants the pulley bolt has a very high torque  

 

 

specification and removal and installation of this pulley requires  

 

the Special Remover and Holding Tool in Set VS4985 –  

 

 

Associated Tool.

 

IMPORTANT:

 References made to “left-hand bank” and “right-   

 

hand bank” within this Product Information, refers to the left or   

 

right cylinder heads as viewed from the front of the engine - ie.   

 

from the camshaft gears.

 

VS4980 Engine Setting/Locking Tool Kit

 

Comprises: VS4981 Flywheel Locking Pin (Silver)

                   

VS4982  Flywheel Locking Pin (Gold)

                   

VS4983 Camshaft Setting Plate Set (pair)

                   

VS4984 Camshaft Gear Holding Tool

                   

VS4986 Tensioner Wedge Set (Pair)

                   

VS4975T8 Primary Tensioner Locking Pin

                   

VS4593-1A Tensioner Depress Pin

                   

VS4987 VVT Unit Setting Tool

 

VS4985 Crankshaft Pulley Remover/Installer Tool Set 

 

Comprises: VS4921 Crankshaft Pulley Holding Tool

                     

VS4922 Crankshaft Pulley Remover Set 

4.1

 

Checking valve timing

 

To check that the valve timing is correct, a Flywheel Locking    

 

Tool must be inserted to ‘lock’ the flywheel (and therefore the    

 

crankshaft), in timed position, and a Camshaft Setting Plate  

 

must be able to be fixed in place across the ‘timing flats’ on 

 

 

each bank

 of camshafts and 

rest fully

 on the surface of the    

 

cylinder head.

“A” – VS4981 (early) / “B” – VS4982 (Late)

 

VS4981 Flywheel Locking Pin - Silver (early engines)

 

VS4982 Flywheel Locking Pin – Gold (later engines)

‘A’

‘B’

 4.  INSTRUCTIONS

fig.2

fig.1

Associated Tools: 
 VS4985 

Petrol Engine Crankshaft Pulley Removal/Installation  

 

Kit - Daimler V8, Jaguar, Land Rover.

1

2

3

6

4

5

7

8

    Original Language Version 

© Jack Sealey Limited

VS4980

Issue No: 3 (SP) 08/07/15

Item:

Part No:

Description:

OEM No:

1

VS4981

Flywheel Locking Pin (Silver)

303-531

2

VS4982

Flywheel Locking Pin (Gold)

303-645

3

 VS4983   Camshaft Setting Plate Set 

(2 per kit)

303-530

4

VS4984

Camshaft Gear Holding Tool

303-532

5

VS4986

Tensioner Wedge Set (2 per kit)

303-533

6

VS4975TB Primary Tensioner Locking Pin

-

7

VS4593-1A Tensioner Depress Pin

-

8

VS4987

VVT Unit Setting Tool

303-654

Summary of Contents for VS4980

Page 1: ...ents Account for all tools locking bolts pins and parts being used and do not leave them in or near the engine WARNING Incorrect or out of phase camshaft timing can result in contact between valve head and piston crown causing damage to the engine IMPORTANT These instructions are provided as a guide only Always refer to the vehicle manufacturer s service instructions or a proprietary manual to est...

Page 2: ...ng Pin Gold VS4983 Camshaft Setting Plate Set pair VS4984 Camshaft Gear Holding Tool VS4986 Tensioner Wedge Set Pair VS4975T8 Primary Tensioner Locking Pin VS4593 1A Tensioner Depress Pin VS4987 VVT Unit Setting Tool VS4985 Crankshaft Pulley Remover Installer Tool Set Comprises VS4921 Crankshaft Pulley Holding Tool VS4922 Crankshaft Pulley Remover Set 4 1 Checking valve timing To check that the va...

Page 3: ...Set not included in VS4980 Kit The VS4985 Set comprises VS4921 Crankshaft Pulley Holding Tool and VS4922 Crankshaft Pulley Remover Set fig 9 These tools must be used together when removing the crankshaft pulley fig 9 fig 8 fig 7 4 1 1 The shapes of these Flywheel Locking Pins match the appropriate timing hole profiles in the flywheel fig 3 4 1 2 The Flywheel Locking Pin enters in to the flywheel t...

Page 4: ...aking the tools in VS4895 Set an essential part of the procedures requiring removal installation of the crankshaft pulley Crankshaft pulley removal WARNING The Flywheel Locking Pin MUST NOT be used to counter hold flywheel crankshaft for releasing or tightening the crankshaft pulley bolt as engine damage will result 4 3 1 VS4921 Crankshaft Pulley Holding Tool releasing and tightening pulley bolt T...

Page 5: ...in cover 4 6 4 Remove the VVT solenoid housing from the inlet camshafts if fitted fig 20 fig 21 fig 22 fig 23 fig 22a 4 4 5 Remove the Guide Pin and replace it with the second securing bolt passing it through Pulley Remover and the Holding Tool and into the threaded hole of the pulley fig 17 4 4 6 Tighten both bolts firmly to secure the Pulley Remover and Holding Tool assembly to the crankshaft pu...

Page 6: ...and gears Primary chains 4 7 1 Follow the procedure for Checking valve timing and fit the appropriate Flywheel Locking Pin and the Camshaft Setting Plates on both banks of camshafts 4 7 2 Remove the crankshaft pulley following the procedure detailed earlier 4 7 3 Remove the front timing chain cover and the VVT control solenoid housing if fitted 4 7 4 Commence work on the left hand bank first as th...

Page 7: ... and gears NOTE Early secondary chain tensioners must be de pressurised before re fitting Crankshaft gears fig 32 fig 33 fig 34 4 7 5 Fit VS4984 Holding Tool to the EXHAUST camshaft gear and use to counter hold whilst slackening the INLET camshaft gear bolt fig 29 Continue to counter hold and slacken the EXHAUST camshaft gear bolt fig 29a 4 7 6 Remove the primary chain tensioner unit and back plat...

Page 8: ...the centre of the tensioner plunger and press the Pin to de press the plunger in to its retracted position fig 41 fig 39 fig 40 fig 41 fig 36 4 8 1 Insert VS4593 1A Depress Pin from Kit VS4980 in to the hole in the tensioner to allow the plunger to be depressed fig 35 4 8 2 Working on the left hand bank re fit the secondary chain tensioner to the engine and tighten bolts fig 36 4 8 3 Re fit the ca...

Page 9: ... 01284 757500 sales sealey co uk www sealey co uk 01284 703534 Web NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of this equipment WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim 4 9 4 Ti...

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