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SeaDoo GTX 4-Tec/ Supersharged/ Limited Supercharged/ Wakeboard Edition, Operator'S Manual

The SeaDoo GTX 4-Tec/ Superscharged/ Limited Supercharged/ Wakeboard Edition is a powerful and versatile watercraft designed for thrill-seekers and water sports enthusiasts. To ensure your safety and maximize your experience, make sure to download the free Operator's Manual from our website manualshive.com for comprehensive instructions and maintenance guidelines.

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Engine Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Steering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Throttle System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Shifter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
VTS (Variable Trim System (if so equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Storage Compartment Covers and Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Wakeboard Rack (if so equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Safety Lanyard and Engine Start/Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Water Flow in Exhaust Manifold (only when temperature is below or close to
freezing point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Boarding the Watercraft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Operation with Wakeboard Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Rough Water or Poor Visibility Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Crossing Waves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Stopping/Docking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Beaching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Shutting Off the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

POST-OPERATION CARE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

General Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Additional Care for Foul Water or Salt Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Exhaust Cooling System Flushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Anticorrosion Treatment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

SPECIAL PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Engine Overheating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Engine Low Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Jet Pump Water Intake and Impeller Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Capsized Watercraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Submerged Watercraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Water-Flooded Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Fuel-Flooded Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Towing the Watercraft in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Low-Charge Battery Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

MAINTENANCE INFORMATION

Engine Emissions Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Throttle Cable Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Engine Oil Change and Oil Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Valve Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

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Print Preview Version 8.0    PubTeX output 2003.11.07:1153  File: C:\TEMP\.aptcache\smo2004-003en/tfa00394.dvi   User: CASS2   Page: 6

www.SeaDooManuals.net

Summary of Contents for GTX 4-Tec/ Supersharged/ Limited Supercharged/ Wakeboard Edition

Page 1: ...www SeaDooManuals net ...

Page 2: ...ures Keep this Operator s Guide in a waterproof bag with the vehicle at all times This Operator s Guide and the Safety Videocassette should remain with the ve hicle at the time of sale F00A2RY 2004 PWC Electro Magnetic Compatibility EMC Di rective Compliance with 93 68 EC Directive 89 336EEC The 2004 Sea Doo Personal Watercraft do comply with the above mentioned directive and 89 336EEC directive i...

Page 3: ...ation Bombardier reserves the right at any time to discontinue or change spec ifications designs features models or equipment without incurring obliga tion The illustrations in this document show the typical construction of the different assemblies and may not rep resent the full detail or exact shape of the parts However they represent parts that have the same or similar function It is understood...

Page 4: ...6 WATERSKIING SIGNALS 17 WEB SITES 18 LOCATION OF THE IMPORTANT LABELS 20 VEHICLE INFORMATION REGISTRATION NUMBER LOCATION 28 IDENTIFICATION NUMBERS 29 Hull 29 Engine 29 CONTROLS INSTRUMENTS EQUIPMENTS 30 CONTROLS INSTRUMENTS EQUIPMENTS FUNCTIONS 33 1 Safety Lanyard engine cut off cord 33 2 Handlebar 34 3 Throttle Lever 34 4 Engine Start Stop Button 34 5 Variable Trim System VTS Button if so equip...

Page 5: ...onnector 47 30 Bilge Drain Plugs 48 31 Jet Pump Nozzle 49 32 Reverse Gate 49 33 Jet Pump Water Intake and Ride Plate 49 34 Fuses 50 35 Battery 51 36 Side Vanes 51 37 Engine Oil Dipstick 51 38 Engine Oil Filling Cap 52 39 Cooling System Expansion Tank Cap 52 40 Ski Wakeboard Post if so equipped 53 41 Wakeboard Rack if so equipped 54 LIQUIDS 57 Fueling Procedure 57 Recommended Fuel 57 Engine Oil 58 ...

Page 6: ...7 Additional Care for Foul Water or Salt Water 77 Exhaust Cooling System Flushing 77 Anticorrosion Treatment 79 SPECIAL PROCEDURES 80 Monitoring System 80 Engine Overheating 80 Engine Low Oil Pressure 80 Jet Pump Water Intake and Impeller Cleaning 81 Capsized Watercraft 81 Submerged Watercraft 82 Water Flooded Engine 82 Fuel Flooded Engine 82 Towing the Watercraft in Water 83 Low Charge Battery Co...

Page 7: ...TING 103 SPECIFICATIONS 110 SI 1 METRIC INFORMATION 116 ABBREVIATIONS USED IN THIS MANUAL 117 WARRANTY BOMBARDIER NORTH AMERICA LIMITED WARRANTY 2004 SEA DOO PERSONAL WATERCRAFT 121 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2004 SEA DOO PERSONAL WATERCRAFT WITH 4 TEC ENGINES OR 4 TEC SC ENGINES OR 4 TEC IC ENGINES 125 BOMBARDIER INTERNATIONAL LIMITED WARRANTY 2004 SEA DOO PERSO...

Page 8: ...ETY INFORMATION ____________ SAFETY INFORMATION ___________ 7 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 9 www SeaDooManuals net ...

Page 9: ...o follow this safety section may result in severe injury or death This safety section is for initial refer ence and its content is therefore lim ited section It should be read in con junction with the rest of this Opera tor s Guide the Safety Videocassette and the on product warning caution la bels It is also strongly recommended that operators obtain further informa tion concerning Boating Rules ...

Page 10: ...he water Boarding in deep water can be strenu ous Practice in chest deep water be fore operating or embarking your wa tercraft in deep water A PWC will not self right if capsized The operator and passengers must know the proper righting procedure as explained in the Operator s Guide Make sure engine is off before rolling over the watercraft Your local Power Squadron or state provincial authorities...

Page 11: ... body cavities as a result of falling into water or being near jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into the lower body opening s of males or fe males footwear gloves and gog gles glasses are also recom mended Some type of light weight flexible foot protection is recommended This will help reduce possible injury should you step on sharp underwa...

Page 12: ...n device Gloves Wet suit or wet suit bottom Foot protection ____________ SAFETY INFORMATION ___________ 11 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 13 www SeaDooManuals net ...

Page 13: ...us personal injuries including the possibility of death Check local and federal boating laws applicable to the waterways where you intend to use your watercraft Learn the local rules of the road Know and understand the applicable navigation system such as buoys and signs Know the waters in which the water craft is to be operated Current tides rapids hidden obstacles wakes and waves etc can affect ...

Page 14: ... directional control is lost You need throttle to steer Ride within your limits and level of riding ability Avoid aggressive ma neuvers to reduce the risk of loss of control ejection and collision Under stand and respect the performance or your watercraft Always ride responsibly and safely Use common sense and courtesy While your watercraft has the ca pacity of operating at high speeds it is stron...

Page 15: ... place your feet and legs in the water to aid turning Manoeuvrability of the Watercraft Towing Do not overload the watercraft or take on more passengers than designated for the particular watercraft Over loading can affect maneuverability stability and performance Avoid adding on accessories or equip ment which may alter your control of the watercraft The watercraft may be fitted with tow eyelets ...

Page 16: ...t speed Other wise wakeboard could detach or oc cupants could fall off and get injured against the wakeboard or rack Don t forget Ride smart from the start and we all win ____________ SAFETY INFORMATION ___________ 15 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 17 www SeaDooManuals net ...

Page 17: ...igational aids such as signs or buoys can assist you identify safe waters Buoys will indicate whether you should keep to the right star board or to the left port of the buoy or to which channel you can continue They may also indicate whether you are entering a restricted or controlled area such as a no wake or speed zone They may also indicate hazards or per tinent boating information Markers mayb...

Page 18: ...als Slower F00A17L Fallen skier Watch out Stop Faster OK Speed OK Back to dock Turn right Turn left ____________ SAFETY INFORMATION ___________ 17 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 19 www SeaDooManuals net ...

Page 19: ...oparks org rec boating html Indiana www state in us dnr regulations Iowa www iowadnr com Kansas www kdwp state ks us boating boating html Kentucky www state ky us agencies fw boating htm Louisiana www wlf state la us Maine www state me us ifw rv boatinglaws2002 htm Maryland www dnr state md us boating Massachusetts www state ma us dfwele dle boatrvsafe htm Michigan www boat ed com mi handbook Minn...

Page 20: ...tn us twra boatmain html Texas www tpwd state tx us boat boat htm Utah www stateparks utah gov parks safety htm Virginia www dgif state va us boating Washington www parks wa gov boating asp West Virginia www dnr state wv us law boating htm Wisconsin http www dnr state wi us org caer cs Registrations Boats htm Wyoming http gf state wy us NOTE State websites not listed are under development Web accu...

Page 21: ...thorized Sea Doo dealer Please read the following labels carefully before operating this watercraft 7 9 10 F18L03R 3 4 6 15 1 2 5 13 8 11 12 14 17 TYPICAL 20 ___________ SAFETY INFORMATION ___________ Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 22 www SeaDooManuals net ...

Page 22: ...12L0FL SOME MODELS ____________ SAFETY INFORMATION ___________ 21 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 23 www SeaDooManuals net ...

Page 23: ... d F16L0PL SOME MODELS 22 ___________ SAFETY INFORMATION ___________ Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 24 www SeaDooManuals net ...

Page 24: ...MODELS Label 2 F02L2D0 Label 3 F00L2XY ____________ SAFETY INFORMATION ___________ 23 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 25 www SeaDooManuals net ...

Page 25: ...ENCE SOUS PRESSION Ne pas dévisser le capuchon protecteur Réservéseulementàl usaged untechniciencertifié par Bombardier Ne pas opérer la motomarine sans le capuchon bien installé F00A2QY Label 8 F00L2YY SOME MODELS Label 9 F18L0NY Label 10 F18L10Y Label 11 A01A2EY 24 ___________ SAFETY INFORMATION ___________ Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003e...

Page 26: ... SOME MODELS Label 14 F00A28Y Label 15 F18L31Y SOME MODELS ____________ SAFETY INFORMATION ___________ 25 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 27 www SeaDooManuals net ...

Page 27: ...Label 17 F18L3KY SOME MODELS 26 ___________ SAFETY INFORMATION ___________ Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 28 www SeaDooManuals net ...

Page 28: ...VEHICLE INFORMATION _____________________ 27 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 29 www SeaDooManuals net ...

Page 29: ...ch side of the watercraft On applicable models install registration number to the left of the star label F18L01L 1 1 Registration number location NOTE The registration number must be above the water line Ensure also that the numbers are of the correct size and color Check with local applicable regu lations 28 ______________________ Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEM...

Page 30: ...Number H I N It is composed of 12 digits Z Z N 1 2 3 4 5 L 4 9 5 Model year Serial number F00A0CZ Month of production Year of production A letter may also be used as a digit Manufacturer Engine NOTE Refer to SPECIFICATIONS section to find what engine is used on each model The Engine Identification Number E I N is located on the front end of the engine F18D03Y 1 TYPICAL 1 Engine Identification Numb...

Page 31: ...except RXP Models F18L0PM 9 24 3 2 8 6 4 22 1 6 10 37 38 33 23 29 30 31 32 22 39 25 34 35 16 23 13 12 14 17 19 15 19 28 21 26 27 36 11 TYPICAL 30 ______________________ Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 32 www SeaDooManuals net ...

Page 32: ... 24 23 15 34 35 13 23 29 30 31 32 21 17 37 38 39 12 14 6 25 20 36 26 27 19 _____________________ 31 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 33 www SeaDooManuals net ...

Page 33: ...9 Seat Latch 20 Seat Cover 21 Rear Grab Handle 22 Rear Storage Basket 23 Front and Rear bow stern Eyelets 24 Mooring Cleats 25 Footboard 26 Boarding Pads 27 Boarding Platform 28 Boarding Step 29 Flushing Connector 30 Bilge Drain Plugs 31 Jet Pump Nozzle 32 Reverse Gate 33 Jet Pump Water Intake 34 Fuses 35 Battery 36 Side Vanes 37 Engine Oil Dipstick 38 Engine Oil Filling Cap 39 Cooling System Expa...

Page 34: ...started within 5 sec onds after installing the safety lanyard on its post 4 very short beeps every 3 second interval will sound for approxi mately 4 hours to remind you to start the engine or to remove safety lan yard Afterwards the beeps will stop The same will occur when safety lan yard is left on its post 5 seconds after engine is stopped Always ensure safety lanyard is not left on its post aft...

Page 35: ...linkage etc Adjustment if so equipped The handlebar height can be adjusted to suit rider preferences To perform this adjustment turn the knob underneath the handlebar 1 F18K18Y TYPICAL 1 Adjustment knob 3 Throttle Lever When the throttle lever is squeezed the watercraft accelerates When fully released engine automatically slows down to idle speed and water craft is gradually stopped by water drag ...

Page 36: ...ng and craft is completely stopped Do not use as a grab handle WARNING Only use reverse at slow speed and for the shortest time possible Always ensure the path behind is clear of objects and persons including children playing in shal low water CAUTION Never rev the engine at high RPM in reverse From the forward position pull the lever to reverse Push back to go to forward Always set in forward whe...

Page 37: ... gauge 8 Tachometer An analog tachometer indicates the revolutions per minute RPM of the engine Multiply by 1000 to obtain the actual revolutions 9 Information Center Gauge Buttons This is a multifunction gauge that sup plies several real time useful informa tion to the driver Components Description F18H08Y 3 1 2 TYPICAL 1 Analog speedometer 2 Analog tachometer 3 Display area F18H08Z 1 TYPICAL 1 T...

Page 38: ...ge lists below for more details Gauge Functions Digital Tachometer Indicates the revolution per minute RPM of the engine Digital Speedometer Indicates the speed of the watercraft in miles per hour MPH and kilometers per hour km h Depth Gauge if so equipped It con tinuously display the water depth un der the hull within 0 to 50 meters 0 to 170 feet WARNING Never use the depth gauge as a warning dev...

Page 39: ...aft 2 3 1 F19L0AY 1 Position indicator 2 Bow up 3 Bow down Function Buttons Different displays and functions can be activated using 2 buttons MODE and SET following specific se quences as described below 1 F18L09Z 2 1 To change display mode 2 To set or reset a function Resetting a Function To reset a function such as the trip hour meter distance etc press and hold the SET button for 2 seconds whil...

Page 40: ...nk and override the units display unless MODE button is pressed The display will then dis play the last function after 10 seconds If more than one warning message oc curs the blinking messages will scroll every 4 seconds Other Functions The following describes how to select other available functions Language Option While in the compass mode 1 F18L092 1 Press and hold for 2 seconds 1 F18L091 1 Repe...

Page 41: ...lid safety lanyard KEY safety lanyard learning key active L KEY end of faults END A beeper will sound depending on the fault occurring to catch the driver at tention when necessary Except for low liquid levels which can be corrected by refilling it is recom mended to see an authorized Sea Doo dealer when other messages occur NOTE If a fault occurs this sys tem generates numbered fault codes P XXXX...

Page 42: ...e injuries or death Before reading the GPS receiver ensure your environment is clear and free from obstacle and bring the watercraft to a low speed Additionally make sure to often double check for obstacles WARNING Remember the data provided by the GPS receiver is for reference only NEVER rely solely on this in formation for your safety CAUTION To prevent weather damage or theft to your GPS re cei...

Page 43: ... relatch cover after closing Front Storage Compartment A convenient watertight area remov able basket on some models to carry personal articles Ideal location for towrope first aid kit etc WARNING Never leave any heavy or break able objects loose in the storage area basket Never operate the watercraft with any storage com partment cover open RXP Models WARNING Never store or carry anything be low ...

Page 44: ...dically the lock pin tightness of storage cover Tighten if needed and make sure storage cover latches properly 15 Tool Kit The tool kit contains tools needed to perform basic watercraft mainte nance All Models except RXP It is located under the seat extension F18L0WY 2 1 1 Seat extension 2 Tool kit RXP Models It is located in the front storage com partment inside the holder for the fire extinguish...

Page 45: ... 1 Seat extension latch 2 Rear grab handle 19 Seat Latch Removing the seat allows access to the engine compartment The seat latch is located at the rear end and underneath the seat 1 F18L0CY 1 Seat latch To remove seat pull the latch lever upward and hold Lift and pull the seat rearward NOTE It is necessary to remove the seat extension first To latch seat align latch hole with pin then firmly push...

Page 46: ...o reinstall cover Unlatch and pull seat out Position rear of cover in place without inserting front tabs yet Carefully pull tabs outward each side of seat and insert cover in place F19L08Y Finish pushing cover in position then lock the quarter turn screws Install seat and properly relatch 21 Rear Grab Handle Provides a handhold for boarding when needed and a handhold for the passenger or the spott...

Page 47: ...ICATIONS before installation NOTE Spare spark plugs are not sup plied with the watercraft 23 Front and Rear bow stern Eyelets Front bow Eyelet Eyelets can be used for mooring tow ing and as a tie down point during trai lering F00L0EY 1 1 Front bow eyelet Rear stern Eyelet All Models except RXP This eyelet allows a rope with a hook a closed end or an open end to be attached 1 F18L0RY 1 Rear stern e...

Page 48: ...oarding Platform Provides a large surface for easier boarding from rear of watercraft 28 Boarding Step if so equipped A convenient step to help reboarding the watercraft F18L0IY 1 1 Boarding step Pull down the step with your hand and hold until a foot or a knee is put on the step F18L0JY 29 Flushing Connector A convenient connector is provided to allow easy installation of a garden hose to flush t...

Page 49: ...location either flush ing connector can be used to flush the exhaust cooling system Remove seat to gain access 1 F18E1TY 2 SOME MODELS 1 Flushing connector 2 Dust cap Refer to POST OPERATION CARE section for proper use 30 Bilge Drain Plugs Should water be found in the bilge it can be easily drained by unscrewing the drain plugs when engine is off and watercraft is out of water CAUTION Remove boatw...

Page 50: ... TYPICAL 1 Jet pump nozzle 32 Reverse Gate When selecting the neutral or reverse position with the shift lever the re verse gate moves up or down to ob tain the desired position F18J05Y 1 TYPICAL 1 Reverse gate 33 Jet Pump Water Intake and Ride Plate The water is drawn up by the impeller through this opening The water in take grate minimizes the entry of for eign objects into the propulsion sys te...

Page 51: ...anger in the ride plate may become very hot Avoid any contact with ride plate as burns may occur 34 Fuses All Models except RXP Fuses are located under the seat in the bilge Refer to MAINTENANCE for more details 1 F18H0JY TYPICAL 1 Fuses RXP Models Fuses are located under basket in front storage compartment Refer to MAINTENANCE for more details F19H01Y 1 2 1 Fuses 2 Fuses 50 ______________________...

Page 52: ...G INSTRUCTIONS section for the de scription of the system All Models WARNING Check handlebar and correspond ing side vanes operation before starting Never use side vanes as a supporting point to board the watercraft or to lift it Never turn handlebar while someone is nearby rear of watercraft Keep away from steering moving parts nozzle side vanes linkage etc 37 Engine Oil Dipstick Located in engin...

Page 53: ...en required 1 F18D09Y TYPICAL ALL MODELS EXCEPT RXP 1 Oil filling cap F19D01Z 1 RXP MODELS 1 Oil filling cap Refer to LIQUIDS for more details 39 Cooling System Expansion Tank Cap Located in engine compartment It provides access to the expansion tank filling neck 52 ______________________ Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User C...

Page 54: ...ure it is prop erly locked Lowering the post is the opposite operation 2 F18L2ZY 1 1 Ski wakeboard post 2 Pull locking device to unlock 1 F18L30Y 2 1 Ski wakeboard post lifted 2 Ensure it is locked WARNING Make sure ski wakeboard post is fully extended and locked before use Completely retract and lock when not used Use caution with skier wakeboarder in tow as tow rope may backlash to watercraft wh...

Page 55: ...s located in the footwell F18L3EY Tighten the straps by firmly pulling upwards F18L3FY Double check that rack is properly installed by giving it a tug WARNING If rack is not properly secured on the watercraft it could become loose and detach unexpectedly creating a risk of injury to people nearby To avoid Ensure straps are in good condi tion Secure rack properly on water craft Periodically check t...

Page 56: ...ctedly creating a risk of injury to people nearby To avoid Inspect bungee cords condition and replace if damaged Secure wakeboard properly on rack Periodically check that board is properly attached F18L3IY NOTE When wakeboard is removed from its rack secure bungee cords so that they will not move freely when riding watercraft F18L3JY _____________________ 55 Print Preview Version 8 0 PubTeX output...

Page 57: ...d could de tach or occupants could fall off and get injured against the wakeboard or rack WARNING When trailering the watercraft NEVER leave a wakeboard in stalled on the rack Otherwise wakeboard fin s could cause in jury to bystanders or wakeboard could fly off on the road The bungee cords are under tension and could spring back and whip someone when released Use cau tion Removal is reverse of in...

Page 58: ...moke or allow open flames or sparks in the vicinity Fuel tank may be pressurized turn cap slowly when opening Never use an open flame to check fuel level When fueling keep water craft level Do not overfill or top off the fuel tank and leave water craft in the sun As temperature increases fuel expands and might overflow Always wipe off any fuel spillage from the watercraft Periodically verify fuel ...

Page 59: ...Intercooled Engines Use the Bombardier 4 stroke oil SAE 10W 40 P N 219 700 346 or an equivalent approved by Bombardier The same oil lubricates both the en gine and the supercharger clutch The Bombardier 4 stroke oil SAE 10W 40 P N 219 700 346 has been thor oughly tested to be free of any addi tives that could impair the functionality of the supercharger clutch NOTE Use of any oil that is not rec o...

Page 60: ...nector Refer to FLUSHING in POST OPERATION CARE and follow the procedure CAUTION Failure to flush exhaust cooling system when engine is out of water may severely damage en gine and or exhaust system Warm up engine then let idle for 30 seconds before stopping Stop engine Wait at least 30 seconds then pull dipstick out and wipe clean WARNING Engine oil may be hot Certain components in the engine com...

Page 61: ...ec ommended to use biodegradable antifreeze compatible with internal combustion aluminum engines This will contribute to protect the environ ment Cooling system must be filled with wa ter and antifreeze solution 50 wa ter 50 antifreeze Bombardier sells premixed coolant with freezing protection up to 37 C 35 F P N 293 600 038 To prevent antifreeze deterioration al ways use the same brand Never mix ...

Page 62: ...s level Add coolant to have the level between marks as required Use a funnel to avoid spillage Do not overfill Properly reinstall and tighten filler cap then reinstall seat extension NOTE A cooling system that fre quently requires coolant is the indica tion of leaks or engine problems See an authorized Bombardier Sea Doo dealer Coolant Replacement Refer to MAINTENANCE section _____________________...

Page 63: ...ruis ing without speed variations should be avoided this can cause engine damage during the break in period NOTE Never add oil in fuel tank dur ing break in period 10 Hour Inspection It is highly recommended that after the first 10 hours of operation the watercraft be checked by an autho rized Sea Doo dealer This inspection will also provide the opportunity to dis cuss the unanswered questions you...

Page 64: ...Ensure plugs are secured Battery Inspect tightness of cables and retaining fasteners Fuel tank Refill Engine compartment Check fuel line connections for tightness Verify for any fuel leak odor as well as oil and coolant leaks Engine oil level Check refill Engine coolant level Check refill Steering system and side vanes O P A S Check operation Throttle system Check operation Shifter system Check op...

Page 65: ...tely empty the bilge Secure bilge drain plugs WARNING Make sure drain plugs are properly secured prior to launching the wa tercraft in water Battery WARNING Verify tightness of battery cables to their posts and condition of battery retaining fasteners Do not charge or boost battery while installed Fuel Tank With the watercraft horizontal fill the fuel tank to specified level Check fuel tank retain...

Page 66: ...ver operation be fore starting the engine Shifter System Check reverse gate operation for free movement With shift lever in forward position the gate should be in up ward position and offering a resis tance to go downward With the shift lever in neutral position gate should be in middle position With shift lever in reverse position gate should be in downward position WARNING Verify the reverse gat...

Page 67: ...nsure water flows out of jet pump Otherwise water is frozen in sup ply hose and restricts water flow Do not operate the watercraft in this condition NOTE Pay attention that some water will also flow out of exhaust outlet Make sure water is effectively flowing out of jet pump CAUTION Operating watercraft with frozen water in supply hose might lead to engine components damage NOTE When water freezes...

Page 68: ... Items such as long hair loose clothing or personal flotation device straps can become entangled in moving parts result ing in severe injury or drowning The shift lever should be in the for ward position in order for the water craft to advance Neutral and Reverse WARNING Never use jet pump components as a supporting point to board the watercraft Shift lever should only be used when the engine is i...

Page 69: ...n NOTE To obtain maximum efficiency and control from the reverse increase engine speed to slightly above idle Too much RPM will create water tur bulence and reduce reverse efficiency In reverse position turn the handlebar in the same direction that you want to move the rear of the watercraft For example to steer the rear of the watercraft to the left side turn the handlebar to the left side 68 ___...

Page 70: ...se of the variable trim system VTS at varying speeds and water con ditions A mid range trim is generally used when cruising Experience alone will dictate the best trim for the condi tions During the watercraft break in period when lower speeds are recom mended it is an excellent opportunity to gain familiarity of trim adjustment and its effects When the nozzle is positioned in an upward angle the ...

Page 71: ... right will turn the watercraft to the right and inversely The throt tle should be applied to turn the wa tercraft WARNING Throttle should be applied and handlebar turned to change the di rection of the watercraft Steering efficiency will differ depending on the number of passengers load water conditions and environmen tal factors such as the wind Unlike a car a watercraft needs some throttle to t...

Page 72: ...urned after throttle has been released or engine stopped The side vanes on the rear sides of the hull turn as the steering is turned to assist the watercraft turning At first carefully experiment turning with this system 1 F18K03Y 1 TYPICAL 1 Side vanes turn following steering movement Models with Sliding Side Vanes O P A S System When engine is running at approxi mately 75 or more RPM the side va...

Page 73: ... and at the same time transfer the body weight to the other side in order to balance the watercraft while holding the han dlebar Then bring the other foot over the seat and put it on the other foot board Push the watercraft away from the dock F18A01Y In shallow water board the watercraft either from the side or the rear Ensure there is at least 90 cm 3 ft of water underneath the lowest rear portio...

Page 74: ...senger while in the water may hold the water craft to help the operator in climbing aboard F01L4MY The passenger then climbs on the wa tercraft while the operator maintains balance by sitting as close as possible to the console F01L4NY F01L4OY Starting Preparation Before unloading the watercraft from the trailer it can be started for about 10 seconds to verify proper operation ____________________...

Page 75: ...stop button Follow pro cedure below for engine starting If engine fails to start after 10 seconds wait a few seconds then repeat proce dure CAUTION Do not hold start stop button more than 30 seconds to avoid starter overheating A rest period should be observed between the cranking cycles to let starter cool down Pay attention not to discharge battery Release engine start stop button im mediately a...

Page 76: ...t distance before the expected landing area Reduce speed to idle Shift to neutral reverse or forward as required WARNING Directional control is reduced when the throttle is released and or when engine is off Beaching CAUTION It is not recommended to run the watercraft to the beach Come slowly to the beach and shut off the engine using the safety lanyard before water depth is less than 90 cm 3 ft u...

Page 77: ...e en gine start stop button Remove safety lanyard from watercraft WARNING Should the engine be shut off watercraft directional control is reduced Never leave the safety lanyard on its post when water craft is not in operation in order to prevent accidental engine starting or to avoid unauthorized use by children or others or theft 76 ______________________ Print Preview Version 8 0 PubTeX output 2...

Page 78: ...neral Flushing the exhaust cooling system with fresh water is essential to neu tralize corroding effects of salt or other chemical products present in water It will help to remove sand salt shells or other particles in water jackets and or hoses Flushing should be performed when the watercraft is not expected to be used further the same day or when the watercraft is stored for any extended time WA...

Page 79: ...e below Remove seat to gain access 1 F18E1TY 2 1 Flushing connector 2 Dust cap Remove dust cap from flushing con nector and attach coupler hose sup plied in rear storage compartment Make sure coupler hose is properly locked to flushing connector Install a hose pincher supplied inside tool kit in rear storage compartment on water outlet hose NOTE This prevents water from di rectly exiting exhaust c...

Page 80: ...utes Drive line seal has no cooling when watercraft is out of water Close the water tap then stop the en gine CAUTION Always close the water tap before stopping the engine Models without a Flushing Connector in Engine Compartment CAUTION Remove quick connect adapter after flushing operation if used Models with a Flushing Connector in Engine Compartment Unlock and remove coupler hose Re install dus...

Page 81: ... electronic component is not operating properly Depending on the severity of the mal function the watercraft speed may be reduced and not allowed to reach its top speed as usual In this mode it may be necessary to depress the throttle quite slowly to al low engine RPM to increase and oper ate the watercraft to go back home These performance reduced modes allow the rider to go back home which would...

Page 82: ...ve the wa tercraft out of the water and remove blockage manually If the aforementioned method does not work the following can be per formed With engine running and before applying throttle put shift lever in reverse position and vary throttle quickly several times Repeat procedure if necessary On Beach Water Cleaning WARNING Always remove safety lanyard cap from its post to prevent accidental engi...

Page 83: ...ge and all components with fresh water using a garden hose to stop the salt corroding effect CAUTION Never try to crank or start the engine Water trapped in intake manifold would flow towards the engine and may cause severe damage to the engine Bring the watercraft to be serviced by an authorized Sea Doo dealer as soon as possible CAUTION The longer the delay be fore you have the engine serviced t...

Page 84: ... with the engine top surface To reinstall engine cover push it down ward until it snaps Start engine as explained above If en gine continues to flood see an autho rized Sea Doo dealer CAUTION Never run engine with out supplying water to the exhaust cooling system when watercraft is out of water Towing the Watercraft in Water Special precautions should be taken when towing a Sea Doo watercraft in w...

Page 85: ...r must be removed before operating it Failure to do so will result in dam age to the engine After removal of hose pincher prop erly reinstall and lock vent tube When pushing tube in place you should hear a click that validates it is locked Low Charge Battery Condition See an authorized Sea Doo dealer to have it charged or replaced WARNING Do not charge or boost the battery while installed on the w...

Page 86: ...MAINTENANCE INFORMATION _____________________ 85 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 87 www SeaDooManuals net ...

Page 87: ...ain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their predetermined factory specifications EPA Emission Regulations All new 1999 and more recent Sea Doo watercraft manufactured by Bombardier are certified to the EPA as confor...

Page 88: ... materials Do not attempt to lift the watercraft without special equipment and train ing The engine and the corresponding components identified in this guide should not be utilized on product s other than for which they were de signed Maintenance procedures and specified tightening torque should be strictly adhered to Never attempt re pairs unless the appropriate tools are available These watercra...

Page 89: ... ic c c ca a a at t t te e e e R R R Re e e ep p p pl l l la a a ac c c ce e e e i i i if f f f n n n ne e e ec c c ce e e es s s ss s s sa a a ar r r ry y y y C C C C C C C Cl l l le e e ea a a an n n n L L L L L L L Lu u u ub b b br r r ri i i ic c c ca a a at t t te e e e R R R R R R R Re e e ep p p pl l l la a a ac c c ce e e e 1 1 1 1s s s st t t t 1 1 1 10 0 0 0 h h h h 2 2 2 25 5 5 5 h h h ...

Page 90: ...0 0 0 0 h h h h o o o or r r r 1 1 1 1 y y y y T T T To o o o b b b be e e e p p p pe e e er r r r f f f fo o o or r r rm m m me e e ed d d d b b b by y y y Coolant 7 D Coolant expansion tank cap cooling system pressure test 4 D FUEL SYSTEM Throttle cable I O Fuel injection system sensors I I D Throttle body Fault code reading 1 5 I D Fuel vent line pressure relief valve I D Fuel lines connections...

Page 91: ...o b b b be e e e p p p pe e e er r r r f f f fo o o or r r rm m m me e e ed d d d b b b by y y y Shifter system cable I I D VTS Variable Trim System if so equipped I I D Impeller shaft seal sleeve and O ring 6 D Impeller and impeller wear ring clearance I 2 D Water intake grate I 2 O Ride plate inspection including coolant leak I I D Drive shaft hull sealing system I I D HULL AND BODY Bailer pick ...

Page 92: ... lubricant or equivalent will help prevent corrosion of metallic parts and maintain proper operation of moving mechanisms WARNING Do not lubricate the safety lanyard post Ski Wakeboard Post if so equipped Lubricate ski wakeboard post through all its length Pull out then push in sev eral times to distribute the lubricant Reverse Gate Lubricate pivoting points and mecha nism Throttle Cable Inspectio...

Page 93: ...the jet pump nozzle should be in the same direc tion allowing the watercraft to run in a straight line The rear edge of side vanes should be pointing out side by approximately 20 when the handle bar is pointing straight ahead F18L0ZZ 1 1 1 Approximately 20 when handlebar is pointing straight ahead Refer to an authorized Sea Doo dealer if an adjustment is necessary WARNING Ensure the handlebar and ...

Page 94: ...sure area in the jet pump to siphon the water out of the bilge when the engine is operating Inspect each pick up screen for ob structions clean as necessary F18L11Y 1 TYPICAL 1 Vacuum bailer pick ups Fuses If an electrical problem occurs check the fuses If a fuse is burnt replace by one of the same rating A15E0KZ 1 2 3 1 Fuse 2 Check if melted 3 Ampere rating Follow procedures below WARNING Do not...

Page 95: ...THIS MANUAL section at the end of the guide MPEM All Models except RXP To access fuses on the MPEM re move seat Locate MPEM beside engine 1 F18H0JY TYPICAL 1 Fuses RXP Models Open front storage compartment and remove basket to locate MPEM F19H01Y 1 2 94 ______________________ Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 96 ...

Page 96: ...IDENTIFICATION Squeeze locking tabs together hold and pull fuse cover from the MPEM F18H0CY 1 2 1 1 2 TYPICAL 1 MPEM 2 Fuse cover Use the tabs of the fuse cover to re move and reinstall fuses Slide cover tabs along fuse top F06H1TY 1 2 1 Fuse cover 2 Fuse tabs One cover contains spare fuses To gain access to spare fuses remove the cover identified SPARE FUSES IN SIDE Look inside cover and pull the...

Page 97: ...details Main Fuse beside MPEM 1 F18H1CY 2 TYPICAL 1 MPEM 2 Main fuse To remove fuse cover lift tab then pull holder out Pull fuse out using cover on MPEM as shown above F18H1DY 1 2 TYPICAL Reassemble removed parts O P A S System if so equipped The O P A S system operation and condition should be checked by an authorized Sea Doo dealer 96 ______________________ Print Preview Version 8 0 PubTeX outp...

Page 98: ... fastening devices Visu ally check electrical connections for corrosion and tightness Inspect hull and jet pump water intake grate for damage Replace or have damaged parts repaired WARNING Periodically verify the seat lock pin and tighten if needed Make sure seat securely latches Cleaning The bilge should be cleaned by an authorized Sea Doo dealer to remove any fuel oil electrolyte deposits and mi...

Page 99: ... when towing the watercraft Tie the watercraft to both front and rear bow stern eyelets so that it is firmly retained on the trailer Use ad ditional tie downs if necessary CAUTION Do not route ropes or tie downs over the seat or grab han dle as they could produce perma nent damage Wrap ropes or tie downs with rags or similar protec tors where they can touch the wa tercraft body Ensure all storage ...

Page 100: ...uivalent can be added in fuel tank to prevent fuel deterioration and fuel system gumming Follow stabilizer manufac turer s instructions for proper use CAUTION Fuel stabilizer should be added prior to engine lubrication to ensure fuel system components protection against varnish deposits WARNING Always stop the engine before re fueling Fuel is flammable and ex plosive under certain conditions Alway...

Page 101: ...t on spark plug threads then reinstall them NOTE Prior to inserting the igni tion coil to its location apply some Molykote 111 grease P N 413 707 000 around the seal area that touches the spark plug hole After installation ensure the seal seats properly with the engine top surface Reinstall ignition coils Reconnect ig nition coil connectors To reinstall engine cover push it down ward until it snap...

Page 102: ...ecting the plastic components water craft finish as well as preventing dust accumulation CAUTION The watercraft should never be left in water for storage Never leave the watercraft stored in direct sunlight Never store water craft in a plastic bag Preseason Preparation Use the following chart Since technical skills and special tools are required some operations should be performed by an authorized...

Page 103: ...tor FUEL SYSTEM Refill fuel tank Operator Battery condition charging and reinstallation Set the preferences in information center Dealer Battery starter connections and routing 2 Dealer Monitoring beeper Dealer ELECTRICAL SYSTEM Digitally encoded security system Dealer STEERING SYSTEM Steering system adjustment inspection 2 Dealer O P A S SYSTEM Check O P A S system condition Dealer Shifter system...

Page 104: ...craft Defective safety lanyard Use another programmed safety lanyard Dried salt water in safety lanyard cap Clean safety lanyard cap to remove salt water Defective DESS post 1 long beep while installing safety lanyard on watercraft post Improper operation of EMS ECU or defective wiring harness Refer to an authorized Sea Doo dealer 1 short beep followed by 1 long beep EMS ECU has been mistakenly se...

Page 105: ...Doo dealer High engine temperature coolant See engine OVERHEATING Continuously beeps High exhaust temperature Refer to an authorized Sea Doo dealer Information Center Messages OBSERVATION POSSIBLE CAUSE REMEDY The information center display abbreviated messages that I don t understand Some messages are useful navigational information and others may be system fault information Refer to INFORMATION ...

Page 106: ...ized Sea Doo dealer Loose battery cable connections Check clean tighten Discharged or weak battery Engine turns slowly Worn starter Refer to an authorized Sea Doo dealer Fuel tank empty or water contaminated Refill Siphon and fill with fresh fuel Fouled defective spark plugs Replace Fuel flooded engine Refer to FUEL FLOODED ENGINE in SPECIAL PROCEDURES Water flooded engine Refer to WATER FLOODED E...

Page 107: ...o an authorized Sea Doo dealer Internal engine damage Refer to an authorized Sea Doo dealer Water ingestion coolant leak or damaged cylinder head gasket Refer to an authorized Sea Doo dealer Engine Overheats OTHER OBSERVATION POSSIBLE CAUSE REMEDY Engine coolant level too low Refer to LIQUIDS Clogged jet pump water intake Clean Clogged exhaust cooling system Flush exhaust cooling system Quick conn...

Page 108: ...ark Refer to engine MISFIRES RUNS IRREGULARLY The monitoring system put the watercraft in limp home mode due to a component malfunction Refer to MONITORING SYSTEM in SPECIAL PROCEDURES Engine damaged by water ingestion Clogged injectors Low fuel pressure Refer to an authorized Sea Doo dealer Water in fuel Siphon and replace Watercraft Can Not Reach Top Speed OTHER OBSERVATION POSSIBLE CAUSE REMEDY...

Page 109: ...horized Sea Doo dealer Engine RPM Gradually Decreases and Engine Stops OTHER OBSERVATION POSSIBLE CAUSE REMEDY Out of fuel Refill CPS sensor malfunction TOPS malfunction Refer to an authorized Sea Doo dealer O P A S System Faults Models with sliding side vanes OTHER OBSERVATION POSSIBLE CAUSE REMEDY Watercraft is more responsive than usual while turning Side vanes do not go up while watercraft is ...

Page 110: ... check for damage Damaged impeller shaft or drive shaft Cavitation Water intrusion in jet pump causing bearing seizure Refer to an authorized Sea Doo dealer _____________________ 109 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 111 www SeaDooManuals net ...

Page 111: ...Water cooled oil cooler Lubrication Oil type Refer to LIQUIDS section Exhaust system Water cooled water injected Direct flow from propulsion unit Rev limiter setting 7650 RPM COOLING SYSTEM Type Liquid cooled Closed circuit see also exhaust system Coolant Ethylene glycol 50 50 antifreeze water Coolant containing corrosion inhibitors for internal combustion aluminum engines ELECTRICAL SYSTEM Magnet...

Page 112: ... Type Premium unleaded gasoline Minimum octane number Inside North America 90 R M 2 Outside North America 95 RON MINIMUM ALLOWED Type Regular unleaded gasoline Fuel Minimum octane number Inside North America 87 R M 2 Outside North America 91 RON Fuel injection Rotax EMS engine management system Multipoint Fuel Injection Single throttle body 52 mm 2 04 in PROPULSION Propulsion system Bombardier For...

Page 113: ...2 7 U S qt oil change w filter 4 5 L 4 1 U S qt total Cooling system coolant 5 5 L 5 U S qt total Fuel tank including reserve 60 L 15 9 U S gal Fuel tank reserve from low level signal 15 L 4 U S gal 1 Refer to load limit BOMBARDIER INC reserves the right to make changes in design and specifications and or to make additions to or improvements in its products without imposing any obligation upon its...

Page 114: ...IDS section Exhaust system Water cooled water injected Direct flow from propulsion unit Rev limiter setting 8000 RPM COOLING SYSTEM Type Liquid cooled Closed circuit see also exhaust system Coolant Ethylene glycol 50 50 antifreeze water Coolant containing corrosion inhibitors for internal combustion aluminum engines ELECTRICAL SYSTEM Magneto generator output 360 W 6000 RPM Ignition system type Dig...

Page 115: ... North America 90 R M 2 Outside North America 95 RON MINIMUM ALLOWED Type Regular unleaded gasoline Fuel Supercharged Models Minimum octane number Inside North America 87 R M 2 Outside North America 91 RON Fuel injection Rotax EMS engine management system Multipoint Fuel Injection Single throttle body 52 mm 2 04 in PROPULSION Propulsion system Bombardier Formula pump Jet pump type Axial flow singl...

Page 116: ...U S qt total Cooling system coolant 5 5 L 5 U S qt total Fuel tank including reserve 60 L 15 9 U S gal Fuel tank reserve from low level signal 15 L 4 U S gal 1 Refer to load limit BOMBARDIER INC reserves the right to make changes in design and specifications and or to make additions to or improvements in its products without imposing any obligation upon itself to install them on its products previ...

Page 117: ...m 6 45 in cm 16 39 ft m 0 3 oz g 28 35 lb kg 0 45 lbf N 4 4 lbf in N m 0 11 lbf ft N m 1 36 lbf ft lbf in 12 PSI kPa 6 89 imp oz U S oz 0 96 imp oz mL 28 41 imp gal U S gal 1 2 imp gal L 4 55 U S oz mL 29 57 U S gal L 3 79 U S quart L 0 95 knot MPH 1 15 MPH km h 1 61 Fahrenheit Celsius F 32 1 8 Celsius Fahrenheit C x 1 8 32 hp kW 75 1 The international system of units abbreviates SI in all languag...

Page 118: ... LCD Liquid Crystal Display LED Light emitting diode MAG Magneto MPEM Multi purpose electronic module MPH Mile per hour N A Not applicable NA engine Naturally aspirated engine O P A S Off power assisted steering OPT Optional PFD Personal flotation device P N Part number PTO Power take off STD Standard TBD To be determined TDC Top dead center T O P S Tip over protection system VTS Variable trim sys...

Page 119: ...WARRANTY _____________________ 119 Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 121 www SeaDooManuals net ...

Page 120: ... it to any authorized Sea Doo dealer Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the service manager or owner of the Sea Doo dealership To find the nearest authorized Sea Doo dealer dial 1 800 882 2900 NOTE If outside Canada or USA consult your local authorized Sea Doo distri...

Page 121: ...E 12 CONSECUTIVE MONTHS for private use owners except emis sion related components providing input to emission control Sensors are covered for TWENTY FOUR 24 CONSECUTIVE MONTHS OR 200 HOURS OF ENGINE USE whichever occurs first b FOUR 4 CONSECUTIVE MONTHS for commercial use owners except emis sion related components providing input to emission control Sensors are covered for TWENTY FOUR 24 CONSECUT...

Page 122: ...er must also present to the authorized Bombardier dealer proof of purchase of the product and must sign the repair work order prior to the start of the repair in order to validate the warranty repair All parts replaced under this limited warranty become the property of Bombardier 5 WHAT BOMBARDIER WILL DO Bombardier s obligations under this warranty are limited to at its sole discretion repairing ...

Page 123: ...IGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any Bombardier dealer nor any other person has been au thorized to make any affirmation representation or warranty regarding the prod uct other than those contained in this limited warranty and if made shall not be enforceable against Bombardier Bombardier reserves the ...

Page 124: ...ting or call the appropriate number below In Canada In USA BOMBARDIER INC RECREATIONAL PRODUCTS AMERICA CUSTOMER ASSISTANCE CENTER VALCOURT QC J0E 2L0 Tel 819 566 3366 BOMBARDIER MOTOR CORPORATION OF AMERICA CUSTOMER ASSISTANCE CENTER 7575 BOMBARDIER COURT WAUSAU WI 54401 Tel 715 848 4957 2003 Bombardier Inc All rights reserved Registered trademarks of Bombardier Inc or its subsidiaries 124 ______...

Page 125: ...rsonal Watercraft and Out board marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for ma rine engines Two Stars Very Low Emission The two star label identifies personal watercraft outboard sterndrive and in board engines that meet the Air ...

Page 126: ... connectors and other emission related assemblies Where a warrantable condition exists Bombardier will repair your personal wa tercraft engine at no cost to you including diagnosis parts and labor provided that such work is performed by an authorized Bombardier dealer Manufacturer s Warranty Coverage This emission warranty covers model year 2004 Sea Doo personal watercraft equipped with a 4 TEC en...

Page 127: ...ction but not regular replacement are warranted by Bombardier for the entire warranty period of the personal watercraft Any emission warranty part repaired or replaced under the terms of this warranty statement is warranted by Bombardier for the remainder of the warranty period of the original part All parts replaced under this limited warranty become the property of Bombardier Maintenance receipt...

Page 128: ...dealer you should contact the Customer Assistance Center at 1 715 848 4957 2003 Bombardier Inc All rights reserved Registered trademarks of Bombardier Inc or its subsidiaries 128 _____________________ Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 130 www SeaDooManuals net ...

Page 129: ...enerating in come or any work or employment during any part of the warranty period A personal watercraft is also used commercially when at any point during the warranty period it has commercial tags or is licensed for commercial use The repair or replacement of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiration date 3 C...

Page 130: ...Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from removal of parts improper repairs service mainte nance modifications or use of parts not manufactured or approved by Bom bardier or resulting from repairs done by a person that is not an authorized servicing Bombardier distributor dealer Damage caused by abuse abnormal u...

Page 131: ... a product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided that Bombardier is notified of such transfer of ownership in the following way Bombardier or an authorized Bombardier distributor dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coordi nate...

Page 132: ... time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below Bombardier Inc Recreational Products Warranty Department 75 J A Bombardier Street Sherbrooke Qubec J1L 1W3 Canada Fax Number 819 566...

Page 133: ...ponsibility to notify Bombardier of a change of address or owner STOLEN UNITS If your personal watercraft is stolen you should notify Bombardier or an authorized Sea Doo dealer We will ask you to provide your name address phone number the hull identification number of your personal watercraft and the date it was stolen CHANGE OF ADDRESS CHANGE OF OWNERSHIP WATERCRAFT IDENTIFICATION NUMBERS Model n...

Page 134: ...AL PRODUCTS WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC J1L 1W3 134 _____________________ Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 136 www SeaDooManuals net ...

Page 135: ... State Province ZIP Postal code Owner Country Purchase Date Year Month Day Warranty Expiry Date Year Month Day DEALER IMPRINT AREA Please verify with your selling dealer to ensure your Sea Doo watercraft has been registered with Bombardier Print Preview Version 8 0 PubTeX output 2003 11 07 1153 File C TEMP aptcache smo2004 003en tfa00394 dvi User CASS2 Page 137 www SeaDooManuals net ...

Page 136: ...www SeaDooManuals net ...

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