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Sea Ray 320 Sundancer, Owner'S Manual

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8.14

S

ECTION

 8 • R

EQUIRED

 I

NSPECTION

, S

ERVICE

 

AND

M

AINTENANCE

320 Sundancer

®

 

(355 Sundancer

®

)

9. A

FTER

 M

ARKET

 E

QUIPMENT

 C

HECKLIST

Any safety or operational equipment added to your boat after delivery should be checked for seaworthyness
and proper working condition. Use the area below to list any equipment and the proper operating condition
of that equipment before getting underway.

Equipment

     Proper Operating Condition

Summary of Contents for 320 Sundancer

Page 1: ...320 Sundancer Owner s Manual Part Number MRP1803608 Sea Ray Owner s Manual...

Page 2: ......

Page 3: ...your responsibili ties as a boat owner operator Original Equipment Manufacturer OEM Infor mation This section of your Owner s Manual Packet contains information from the manufac turers of equipment in...

Page 4: ...320 Sundancer 355 Sundancer ii...

Page 5: ...ently Many states require additional registration when an out of state boat is used within their boundaries Contact state boating authorities or any marine dealer for registration requirements 3 SOURC...

Page 6: ...r s Manual for locations of engine serial num bers and record them for future reference Boat Model Design Category Ocean Offshore Hull Identification Number Maximum Recommended Load Recommended Number...

Page 7: ...boat refer to the manual for that com ponent If a problem is not handled to your satisfaction 1 Discuss any warranty related problems directly with the service manager of the dealership or your sales...

Page 8: ...r engines stern drives controls propellers batteries trailers or other equipmentoraccessoriescarryingtheirownindividual warranties nor does the Limited Warranty cover engines parts or accessories not...

Page 9: ...1 13 18 International Requirements 1 13 19 Nautical Terms 1 14 SECTION 2 GENERAL BOAT ARRANGEMENT 1 Docking Lifting Storage 2 1 A Supporting The Boat 2 1 2 Passenger Locations 2 2 3 Propulsion System...

Page 10: ...riveEngines 4 17 11 Seacock Strainers 4 17 12 Bilge Layout 4 19 SECTION 6 ELECTRICAL SYSTEM 1 Electrical System 6 1 A Direct Current DC 6 1 B Recommended Batteries 6 6 C Battery Switch 6 6 2 Ignition...

Page 11: ...afety Pin 7 14 9 Refrigerator Freezer 7 14 10 Power Ventilation System 7 15 11 Coffee Maker 7 15 12 Stoves 7 15 13 Microwave 7 15 14 Canvas 7 16 A Installation Tips 7 17 B Canvas Care and Maintenance...

Page 12: ...igated to make similar changes or modifications to models sold prior to the date of such changes Owner s Manual 320 Sundancer International 355 Sundancer Printed in the U S A February 2002 Revised May...

Page 13: ...nic or dealer at least annually Ensure that the Coast Guard required safety equipment is on board and functions See page 1 3 DANGER Immediate hazards which WILL result in severe personal injury or dea...

Page 14: ...ALLY MANDATED MINIMUM REQUIRED EQUIPMENT Consult your national boating law enforcement agency The following equipment is the minimum required by the U S Coast Guard for a boat 26 to less than 40 7 9 m...

Page 15: ...ation and operating instructions located in your Owner s Manual Packet turns cherry red Because carbon monoxide gas CO is odorless colorless and tasteless it is unlikely to be noticed until a person i...

Page 16: ...ough conditions Near Shore Life Vest Type II keyhole vest with flotation filled head and neck support is also designed to turn a person face up but the turning action is not as pronounced used in calm...

Page 17: ...t Anchors chain and line The anchors must be properly sized for your boat Ask your dealer or marine supply store for recommendations Mooring lines Fenders Boat hook Waterproof flashlight s Extra batte...

Page 18: ...ber of people on board must be reduced if you go out in poor weather and rough water The information present on the certification plate does not relieve the operator from responsibility Use common sen...

Page 19: ...ignals The boat operator must keep her or his attention focused not only on what s ahead but what s on the left right and behind the boat The operator must always be alert to approaching boats from th...

Page 20: ...ters in sufficient time to avoid being caught in high winds and rough water Do not take chances Getting caught in severe weather is hazardous Bad weather and or rough sea or water conditions can cause...

Page 21: ...m platform while engines are running Slow down and look for swimmers or skiers when cruising in an area where there might be persons in the water 14 CHART YOUR COURSE To avoid boating in unsafe areas...

Page 22: ...p h it takes only 5 seconds to overtake a fallen skier who was 60 meters 200 feet in front Keep a downed skier in sight and on the operator s side of the boat when approaching the skier Never back up...

Page 23: ...tact with the victim and getting the victim back on board RETURNING TO THE VICTIM Immediately make everyone aware of the incident and keep the victim in sight Slow the boat and keep pointing toward th...

Page 24: ...urther away than it looks and you can tire and drown E COLLISIONS AND LEAKING In the event of collision and leaking Slow down or stop to reduce water intake unless maintaining speed will keep the hole...

Page 25: ...n for boating safety It is not intended to be nor can it be exhaustive You must take a boating safety course and get hands on instruction in the proper and safe operation of your boat from experienced...

Page 26: ...toilet area in a boat Headroom vertical distance between the deck and cabin or canopy top Helm steering console Hull the basic part of a boat that provides buoyancy to float the weight of the craft a...

Page 27: ...TE WATER SEWAGE PROPELLER COMPASS BATTERY WINDSHIELD WIPER WINDSHIELD WIPER WINDSHIELD WIPER AND WASHER ELAPSED TIME LIFT POINT HORN CONTROL LEVER OPERAT ING DIRECTION SINGLE LEVER CONTROL THROTTLE SH...

Page 28: ...shore Regulations prohibit disposal of plastic anywhere in the marine environment and restrict other garbage disposal within specified distances from shore The Coast Guard is requiring any ocean going...

Page 29: ...an endanger people and vessels Each power boat operator is responsible for injury or damage caused by the boat s wake Be especially careful in confined areas such as channels or marinas Observe no wak...

Page 30: ...1 18 SECTION 1 SAFETY 320 Sundancer 355 Sundancer THIS PAGE LEFT INTENTIONALLY BLANK...

Page 31: ...AFIREANDEXPLOSION HAZARD INSPECT SYSTEM REGULARY EXAMINE FUEL TANKS FOR LEAKS OR CORROSIONATLEASTANNUALLY MRP 852632 SR 151 WARNING STAY CLEAR OF MOVING PARTS WHILE ENGINE IS RUNNING MRP 852624 SR 149...

Page 32: ...event excess exposure and reduce the possibility of accumulations of CO in the cabin and cockpit of the boat the operator should insure adequate ventilation in each the cabin and cockpit areas through...

Page 33: ...parts dishwa ter and gray water DUNNAGE Material used to block and brace cargo and is considered a cargo associated waste DISHWATER Means the liquid residue from the manual or au tomatic washing of di...

Page 34: ...1 22 320 Sundancer 355 Sundancer THIS PAGE LEFT INTENTIONALLY BLANK...

Page 35: ...elcoat crazing or more serious hull damage can occur during launching and hauling if pressure is created on the gunwales by the slings Flat wide belting type slings and spreaders long enough to keep p...

Page 36: ...person at the wheel must alert passengers before any sudden or erratic boat movement such as crossing wakes rapid turns sudden acceleration or deceleration etc an emergency action may be necessary bef...

Page 37: ...1234567890123456 1234567890123456 1234567890123456 1234567890123456 1234567890123456 1234567890123456 1234567890123456 1234567890123456 1234567890123456 1234567890123456 1234567890123456 123456789012...

Page 38: ...PELLER RUDDER ENGINE TRANSMISSION 3 STANDARD PROPULSION SYSTEM The standard engine on your boat is a stern drive propulsion system also known as an inboard outboard engine This type of propulsion syst...

Page 39: ...NING AGROUND Draft With Inboard Engines Shown Draft With Stern Drive Engines Not Available At Time Of Printing Dry Weight 13 200 lbs 5 987 kg Fuel Capacity 200 gal 757 liters Useable Fuel 190 gal 719...

Page 40: ...ANION SEAT WITH STORAGE BASE WINDLASS LADDER WASTE PUMPOUT PLATE SLIDING CABIN DOOR DECK HATCH EMERGENCY EXIT FRESH WATER FILL FUEL FILL PORT TANK ANCHOR CHAIN ROPE STORAGE LOCKER TABLE BASE AFT WRAP...

Page 41: ...ng location DANGER HEAD TOILET GALLEY SINK GALLEY REFRIGERATOR V BERTH DOUBLE BUNK WITH STORAGE BELOW AIR CONDITIONER BOW THRUSTER SALON TABLE AND SUPPORT POLE STORAGE V BERTH PRIVACY CURTAINS STORAGE...

Page 42: ...OPTION 12 VOLT RECEPTACLE FUEL GAUGE VOLTMETER OUTDRIVE TRIM GAUGE TACHOMETER STARBOARD ENGINE OIL PRESSURE WATER TEMPERATURE FUEL GAUGE OIL PRESSURE WATER TEMPERATURE TACHOMETER PORT ENGINE OUTDRIVE...

Page 43: ...TCH STOP BILGE BLOWER ON OFF NAV ANCHOR COMP COCKPIT BILGE ARCH VENT OPEN VENT CLOSE P S ACC 1 ACC 2 DIM DIM WINDSHIELD WIPER PORT STARBOARD ACCESSORY 1 2 WINDSHIELD VENT OPEN CLOSE WINDLASS UP DOWN W...

Page 44: ...WATER TANK VENT HEAD DISCHARGE SEACOCK AIR CONDITIONER COOLING WATER PICK UP SEACOCK GENERATOR COOLING WATER PICK UP SEACOCK FUEL VENT GENERATOR EXHAUST OPTION WATER HEATER OVERFLOW HEAD SYSTEM HOLDI...

Page 45: ...everse for tight maneuvering Shift gears only with engines idling The throttle controls regulate the RPM of the engines Pushing the levers forward will increase engine RPM Regulating RPM of the engine...

Page 46: ...cond bursts until the boat is righted Using both switches to lower both tabs on a side to side balanced boat will lower the bow when on plane if the rear of the boat is highly loaded Again use only sh...

Page 47: ...your engine is equipped with an audible alarm and how to use it The alarm indicates a problem with engine water temperature oil pressure and or stern drive oil level EFFECTS OF TRIMMING FIG 2 13 1 A...

Page 48: ...LTMETER OUTDRIVE TRIM GAUGE WITH STD ENGINES FUEL GAUGE WITH OPT ENGINES WATER TEMPERATURE After your compass has been professionally adjusted You will be given a deviation card or chart indicating th...

Page 49: ...d underway and navigation lights must be used If you are anchored in open water i e where other boats can approach yours you must display your anchor light Figure 2 15 2 a white light that can be seen...

Page 50: ...2 16 SECTION 2 GENERAL BOAT ARRANGEMENT 320 Sundancer 355 Sundancer THIS PAGE LEFT INTENTIONALLY BLANK...

Page 51: ...least four 4 minutes Feel to confirm airflow at hull vent on hull side Inspect bilge area for visual and odor confirmation that there are no fuel leaks Gear shift in neutral position Throttle pumped...

Page 52: ...dock remember that the waste pump out cap is also on left port side of the boat Do not confuse the waste pump out cap with the fuel fill cap Tie boat to the dock Shut off engine bilge blower and all...

Page 53: ...d and experienced persons before using the boat Turn on blower for four minutes then restart engine Assist passengers back into the boat can lose your balance and be injured if you attempt to board wh...

Page 54: ...n to avoid a problem with little or no time for alerting passengers It is critical that all passengers be seated in the designated seating areas and holding on to prevent falling overboard or getting...

Page 55: ...ENGINE IMMEDIATELY GET TRAINED HELP TO FIND AND FIX THE PROBLEM 6 Check fuel level Be sure you have enough fuel for your trip Remember the 1 3 Rule Use no more than 1 3 of your fuel for outbound trip...

Page 56: ...ple and or the no wake zone and the boat has been shifted into forward gear move shift throttle lever forward to desired engine speed 8 STOPPING THE ENGINES 1 Move shift throttle lever to NEUTRAL and...

Page 57: ...TIONS TO THE STEERING WHEEL AND TO THE OUT DRIVE MUST BE INSPECTED AT LEAST TWICE A YEAR BY YOUR SEA RAY DEALER See section 8 of this manual for inspection service and maintenance recommendations The...

Page 58: ...1 1 4 cm of the filler hole The system must be filled with hydraulic oil meetingMilSpecH 5606A Refer to steering system owner s information in the owner s packet for specific hydraulic oils that can b...

Page 59: ...IEW DECK HULL AREAS CUTAWAY FOR CLARITY OPTIONAL V DRIVE SHIFT THROTTLE CABLE ROUTING STEERING HOSE ROUTING FIG 3 9 1 the wheel from a hard over position a slight resistance may be felt and a clicking...

Page 60: ...and safety Periodically check the clutch and tighten if necessary To Tighten Clutch With the anchor in the stowed position tighten the windlass clutch by inserting the emergency handle into the clutc...

Page 61: ...electrical connections remove any residue and cover the connections with a small coating of grease Make sure that the power is off before any work is performed on the windlass DANGER It is recommended...

Page 62: ...3 12 SECTION 3 USING YOUR BOAT 320 Sundancer 355 Sundancer THIS PAGE LEFT INTENTIONALLY BLANK...

Page 63: ...hed for the ENGINE HATCH switch to operate TRANSOM DOOR ACTUATOR PIN ACCESS PLATES FIG 4 1 2 ACCESS PLATES TO OPERATE ENGINE HATCH OPEN LATCH TRANSOM DOOR ENGINE HATCH SWITCHES FIG 4 1 1 POWER FAILURE...

Page 64: ...ting properly WARNING Run bilge pumps in the manual position only as long as necessary to remove water Running bilge pumps dry can damage the pump motor CAUTION D BILGE PUMPS A bilge pump and float sw...

Page 65: ...by water in the sump the alarm will sound If alarm sounds immediate attention to the engine room is required The bilge pump is protected by a breaker on the main DC breaker panel located in the engine...

Page 66: ...GE PUMP EMERGENCY HIGH WATER FLOAT SWITCH CHECK VALVE BLOWER PORT BLOWER STARBOARD TRANSOM BLOWER HOSE BLOWER HOSE BILGE PUMP HOSES BILGE BLOWER HOSE Do not allow obstructions to interfere with bilge...

Page 67: ...ENGINES FIG 4 5 1 VIEW LOOKING AFT PORT PORT STBD FWD PORT STBD FWD VIEW LOOKING AFT STARBOARD BLOWER HOSE BLOWER STARBOARD TRANSOM BILGE PUMP HOSES CHECK VALVE BLOWER HOSE BLOWER PORT BILGE PUMP FLOA...

Page 68: ...E FIG 4 6 1 ENGINE STERN DRIVE LOWER UNIT Sea Ray strongly urges you to fully comply with the manual provided by the engine manufacturer Follow the recommended maintenance and warranty schedule in you...

Page 69: ...amage to the clutch plates Too much oil will cause foaming and erratic clutch operation For additional information see the Engine Operator s Manual 3 ENGINE MOUNTS The adjustable type engine mounts pe...

Page 70: ...stem with through hull outlet fitting is provided as a bypass exhaust system for each engine Make sure water is flowing from the exhaust outlets while the engines are operating Prior to every boat use...

Page 71: ...ap off hoses to avoid hydraulic fluid loss Do not bend or twist the hoses as damage may result Remove the mounting bolts for the engine and lift the engine out leaving the mounts bolted to the stringe...

Page 72: ...is Owner s Manual D COUPLING OUT OF TRUE Although an extremely unlikely condition check the couplings if other efforts to correct the vibration fail Check the engine half of the coupling with dial ind...

Page 73: ...IG 4 11 2 VENTILATION ITS CAUSES AND CORRECTIONS While often called cavitation ventilation is really a different effect At times when a boat enters or leaves a sharp turn the propeller seems to slip a...

Page 74: ...by hand special tools are needed Have the propeller removed by an authorized dealer or trained mechanic COUNTER ROTATING PROPELLERS FIG 4 12 1 Cavitation is a normal occurrence in modern sport boats a...

Page 75: ...S PROPELLER INSTALLATION For proper rotation the installation of propellers on inboard engine boats requires the right hand propeller to be installed on the starboard side and the left hand propeller...

Page 76: ...3 4 Bronze 400 425 100 PROPELLER INSTALLATION FIG 4 14 1 ILLUSTRATION 4 ILLUSTRATION 2 ILLUSTRATION 1 ILLUSTRATION 3 SHAFT KEYWAY COTTER PIN JAM NUT 2 X 4 WEDGE BLOCK ALL CORNERS OF KEY SHOULD BE BEVE...

Page 77: ...l points around the edges of the couplings Next hold the engine coupling flange stationary and rotate the shaft coupling flange 90 degrees in either direction The feeler gauge should still be tightly...

Page 78: ...d the newly exposed area of the shaft that was under the old lip seal 7 Push the new lip seal and installation tool aft until the lip seal contacts the Strong Seal housing Using a rubber mallet tap th...

Page 79: ...CKS STRAINERS Seacocks and strainers provide cooling water to the engines generator and A C units located throughout the bilge area To open the seacock turn the handle in line with water flow vertical...

Page 80: ...t be loosened before operating the handle 2 Loosen wingnuts on top of strainer see Fig 4 18 1 3 Release wingnut from slot in strainer cap by pulling outward see Fig 4 18 2 4 Rotate strainer cap clear...

Page 81: ...Stern Drive Power Trim Pump Port Starboard Q Bilge Blower Port Starboard R Trim Tabs Port Starboard S Bilge Pump Check Valve T Trim Tab Pump U Bilge Pump Float Switch See Fig 4 3 1 V Bilge Pump Float...

Page 82: ...Fuel Valve Starboard Engine O Air Conditioner Water Pump P Air Conditioner Strainer Q Underwater Exhaust Starboard Engine R Bilge Blower Port Starboard S Trim Tabs Port Starboard T Rudder Steering As...

Page 83: ...UEL FILL CAP STARBOARD FUEL TANK ELECTRIC FUEL VALVE Never start an engine until you are certain that fuel fumes are not present in the engine compartment or elsewhere in the boat CAUTION PORT FUEL TA...

Page 84: ...d drain plug are properly tightened Inspect or drain the collection bowl of water daily A TO DRAIN WATER 1 Shut down the engine 2 Loosen the T handle on the top lid to break the vacuum within the filt...

Page 85: ...ew filter element with a slow downward twisting motion 8 Fill the filter with clean fuel then replace the lid Tighten the lid T handle by hand only Do not overtighten 9 Start the engine and check for...

Page 86: ...hird for return and one third for reserve Allow an additional 15 percent fuel reserve when operating in rough seas B BEFORE DURING FUELING CHECKLIST Fire extinguisher close at hand Mooring boat tied s...

Page 87: ...ancer STARBOARD FUEL TANK FILL ENGINE FUEL LINE ROUTING PORT VIEW FIG 5 5 1 STARBOARD FUEL TANK ELECTRIC FUEL VALVE PORT FUEL TANK ELECTRIC FUEL VALVE FUEL VENT HOSE STARBOARD ENGINE FUEL FEED PORT FU...

Page 88: ...5 6 SECTION 5 FUEL SYSTEM 320 Sundancer 355 Sundancer THIS PAGE LEFT INTENTIONALLY BLANK...

Page 89: ...zones The fluid level must be between the lower and upper markings Replenish only with distilled water Do not use metal funnel Coat battery terminal clamps with silicone grease Keep batteries clean a...

Page 90: ...ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer BATTERY CABLE ROUTING WITH STANDARD INBOARD OUTBOARD ENGINES FIG 6 2 2 PORT STBD FWD BATTERY INSTALLATION WITH STANDARD INBOARD OUTBOARD ENGINES FIG 6 2 1...

Page 91: ...6 3 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer BATTERY CABLE ROUTING WITH STANDARD INBOARD OUTBOARD ENGINES FIG 6 3 1 PORT STBD FWD...

Page 92: ...ECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer BATTERY CABLE ROUTING WITH OPTIONAL V DRIVE ENGINES FIG 6 4 2 PORT STBD FWD BATTERY INSTALLATION WITH OPTIONAL V DRIVE ENGINES FIG 6 4 1 PORT STB...

Page 93: ...5 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer BATTERY CABLE ROUTING WITH OPTIONAL V DRIVE ENGINES FIG 6 5 1 PORT STBD FWD BOW THRUSTER BATTERY CABLE ROUTING OPTIONAL FIG 6 5 2 PORT STBD FW...

Page 94: ...gines and all equipment lights and accessories using DC power The battery switches are located on the inboard side of the cockpit helm seat base NOTE For safety and convenience the following items are...

Page 95: ...located in the engine room on the forward equipment board The panel contains breakers for various equipment plus the 12VDC battery switches The bilge pump emergency bilge pumps sump pump battery charg...

Page 96: ...S FORWARD ENGINE ROOM BULKHEAD FIG 6 8 1 EMERGENCY BILGE PUMP SUMP PUMP FWD EMERGENCY BILGE PUMP BATT CHARGER OUTPUT PORT ACCESSORY COCKPIT REFRIGERATOR CABIN MAIN BILGE PUMP AFT EIM UNSWITCHED BATT C...

Page 97: ...FF ON OFF ON ON OFF DISCHARGE ON OFF BILGE BLOWERS ON OFF ON OFF GENERATOR PREHEAT ON START RUN OFF ON OFF ON OFF ON OFF ON STBD PORT MASTER IGNITION CABIN LIGHTING STEREO AMPLIFIER WATER PUMP POWER V...

Page 98: ...BILGE PUMP 5A ACC 2 15A BLOWER 2 6A BLOWER 1 6A WIND LASS MAIN 5A NAV LIGHTS 6A STEREO MEMORY 15A PORT MERCA THODE 15A STBD MERCA THODE 15A SYS MONITOR 5A TRIM TABS 20A LIGHTS 15A 91YY5017 1 GREYHILL...

Page 99: ...NING KEYPAD 5A HORN 5A ACC 1 10A STEREO 3A STBD WIPER 5A WIND LASS CNTL 5A CONSOLE DIMMER 5A FUSE 12V RECEPT 15A FWD ACC 15A DEPTH 3A SPOT LIGHT 10A ARCH COMP LIGHT 10A UN SWITCHED ACC 10A VENT 5A POR...

Page 100: ...m Holding the switch energizes the solenoid which parallels the batteries to assist in starting Use emergency start when the charge of one bank if batteries is insufficient to start its corresponding...

Page 101: ...TYPE BULB 12V10WPERKO FIG 71 B E COCKPIT LIGHT STERN NAV LIGHT BULB REPLACEMENT FUSE TYPE BULB 12V10WPERKO 70 0 C C B A A C D D D C BILGE LIGHT BULB REPLACEMENT BULB CEC1141 IN THE ENGINE COMPARTMENT...

Page 102: ...OUND HEAD LIGHT C D B C B A C BULB REPLACEMENT XELOGEN 12V 10W BI PRONG D ROUND GALLEY SALON DUAL VOLTAGE LIGHT 12 VOLT BULB REPLACEMENT HALOGEN 12V 10W BI PRONG 12O VOLT BULB REPLACEMENT E14 110V 25W...

Page 103: ...ITOR MID STATEROOM 120 VOLT AC GFI OUTLET INSIDE CABINET GALLEY 120 VOLT AC OUTLET HEAD 120 VOLT AC GFI OUTLET GALLEY 12 VOLT DC OUTLET COCKPIT 120 VOLT AC OUTLET BELOW SINK A GALLEY SWITCH PANEL A HE...

Page 104: ...coded wires The black wire is the hot feed white is the common or neutral and the green wire is the ground All branch breakers and switches for AC equipment are installed on the hot wire The green co...

Page 105: ...7 4 DOCK POWER BOX FIG 6 17 3 It is imperative that the shore power outlet is dry before plugging into the dock power inlet CAUTION The use of extension shore power cords is not recommended Excessive...

Page 106: ...OFF SHORE breaker C Turn OFF MAIN breaker above the shore power plug in the transom compartment ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF STOVE 0 10 20 30 40 120 VOLT AC OUTLETS REFRIGERATOR WATER HEA...

Page 107: ...repellent A soiled cable can be cleaned with grease cutting household detergent A periodic application of vinyl protector will help both ends and cable maintain their original appearance In case of sa...

Page 108: ...OF DINETTE SOFA FIG 6 20 1 220 Volt AC Breaker Amperage International Shore 20 Generator 35 Alcohol Electric Stove Opt 15 Stove 15 Outlets Refrigerator 10 Water Heater 10 AC Converter 10 Microwave 10...

Page 109: ...its bring a new sophistication to the battery charger field These units feature a built in amperage indicator located on the front panel This gives an accurate reading of the combined battery current...

Page 110: ...proper maintenance may adversely affect claims made under generator manufacturer separate warranty GENERATOR WITH STANDARD INBOARD OUTBOARD ENGINES FIG 6 22 3 GENERATOR GENERATOR FUEL FILTER SEE SECTI...

Page 111: ...ion and smell Do not start the generator or engines until the source of fumes is determined and corrected and the engine room is safely ventilated On The Boat Cabin 12 Volt DC Panel C Turn ON bilge bl...

Page 112: ...ment breakers B Turn OFF SHORE GENERATOR breakers MAIN DISTRIBUTION PANEL MDP FIG 6 24 2 Note The power panel on your boat may not look exactly like this one 2 On The Dock A Turn OFF dock breaker B Un...

Page 113: ...to use Al ways turn on AC CONVERTER breaker MAIN DISTRIBUTION PANEL MDP FIG 6 25 1 Note The power panel on your boat may not look exactly like this one C STOPPING THE GENERATOR 1 On The Boat 120 Volt...

Page 114: ...r by low grade zinc or by not having a solid electrical contact between the anode and the metal it contacts or by paint on the anodes If the anodes are deteriorating rapidly or not at all contact your...

Page 115: ...NTROLLER LOCATED IN ENGINE COMPARTMENT ON TRANSOM ELECTRODE ASSEMBLY 18 MARINE ELECTRONIC CATHODIC ANTI CORROSION SYSTEM MERCATHODE WITH STANDARD INBOARD OUTBOARD ENGINES ONLY The automatically contro...

Page 116: ...6 28 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer BONDING HARNESS INSTALLATION WITH STERN DRIVE ENGINES FIG 6 28 1 20 WIRE HARNESSES PORT STBD FWD DRAWING NO 09 204 1 OF 2...

Page 117: ...6 29 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer BONDING HARNESS INSTALLATION WITH STERN DRIVE ENGINES FIG 6 29 1 DRAWING NO 09 204 2 OF 2 WIRE HARNESSES CONTINUED PORT STBD FWD...

Page 118: ...6 30 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer BONDING HARNESS INSTALLATION WITH OPTIONAL INBOARD OUTBOARD ENGINES FIG 6 30 1 DRAWING NO 09 205 1 OF 2 WIRE HARNESSES CONTINUED...

Page 119: ...6 31 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer BONDING HARNESS INSTALLATION WITH OPTIONAL INBOARD OUTBOARD ENGINES FIG 6 31 1 DRAWING NO 09 205 2 OF 2 WIRE HARNESSES CONTINUED...

Page 120: ...6 32 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer WIRE HARNESSES CONTINUED BILGE HARNESS INSTALLATION WITH STERN DRIVE ENGINES 1 OF 3 FIG 6 32 1 DRAWING NO 09 801 1 OF 3...

Page 121: ...6 33 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer WIRE HARNESSES CONTINUED BILGE HARNESS INSTALLATION WITH STERN DRIVE ENGINES 2 OF 3 FIG 6 33 1 DRAWING NO 09 801 2 OF 3...

Page 122: ...6 34 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer WIRE HARNESSES CONTINUED BILGE HARNESS INSTALLATION WITH STERN DRIVE ENGINES 3 OF 3 FIG 6 34 1 DRAWING NO 09 801 3 OF 3...

Page 123: ...6 35 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer WIRE HARNESSES CONTINUED BILGE HARNESS INSTALLATION WITH OPTIONAL V DRIVE ENGINES 1 OF 3 FIG 6 35 1 DRAWING NO 09 803 1 OF 3...

Page 124: ...6 36 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer WIRE HARNESSES CONTINUED BILGE HARNESS INSTALLATION WITH OPTIONAL V DRIVE ENGINES 2 OF 3 FIG 6 36 1 DRAWING NO 09 803 2 OF 3...

Page 125: ...6 37 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer WIRE HARNESSES CONTINUED BILGE HARNESS INSTALLATION WITH OPTIONAL V DRIVE ENGINES 3 OF 3 FIG 6 37 1 DRAWING NO 09 803 3 OF 3...

Page 126: ...6 38 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer WIRE HARNESSES CONTINUED CABIN HARNESS INSTALLATION 1 OF 3 FIG 6 38 1 DRAWING NO 09 806 1 OF 3...

Page 127: ...6 39 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer WIRE HARNESSES CONTINUED CABIN HARNESS INSTALLATION 2 OF 3 FIG 6 39 1 DRAWING NO 09 806 2 OF 3...

Page 128: ...6 40 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer WIRE HARNESSES CONTINUED CABIN HARNESS INSTALLATION 3 OF 3 FIG 6 40 1 DRAWING NO 09 806 3 OF 3...

Page 129: ...6 41 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer WIRE HARNESSES CONTINUED CEILING HARNESS INSTALLATION FIG 6 41 1 DRAWING NO 09 875...

Page 130: ...6 42 SECTION 6 ELECTRICAL SYSTEM 320 Sundancer 355 Sundancer WIRE HARNESSES CONTINUED SPOILER HARNESS INSTALLATION FIG 6 42 1 DRAWING NO 09 887...

Page 131: ...0 DA Electrical Schematics 21 320 DA Electrical Schematics 21 320 DA Electrical Schematics 21 320 DA Electrical Schematics 21 320 DA Electrical Schematics DRAWING NO 09 601 1 OF 5 REVISION 1 DC WIRING...

Page 132: ...Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued DC WIRING DIAGRAM STER...

Page 133: ...atics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued DC WIRING DIAGRAM STERN DRIV...

Page 134: ...atics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued DC WIRING DIAGRAM STERN DRIV...

Page 135: ...atics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued DC WIRING DIAGRAM STERN DRIV...

Page 136: ...E OPTION 1 OF 5 FIG 6 48 1 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical...

Page 137: ...chematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued DRAWING NO 09 602 2 OF 5...

Page 138: ...tics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued DC WIRING DIAGRAM V DRIVE OPT...

Page 139: ...tics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued DC WIRING DIAGRAM V DRIVE OPT...

Page 140: ...E OPTION 5 OF 5 FIG 6 52 1 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical...

Page 141: ...matics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued DC WIRING DIAGRAM MERC DIESEL OPTION 1 OF 4 FIG 6 53 1 DRAWING NO...

Page 142: ...C DIESEL OPTION 3 OF 4 FIG 6 54 1 DRAWING NO 09 603 3 OF 4 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schema...

Page 143: ...4 OF 4 FIG 6 55 1 320 D 320 D 320 D 320 D 320 DA Electr A Electr A Electr A Electr A Electrical Sc ical Sc ical Sc ical Sc ical Schema hema hema hema hematics Contin tics Contin tics Contin tics Cont...

Page 144: ...nued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued DC WIRING DIAGRAM VOLVO DIESEL OPTION 1 OF 4 FIG 6 56 1 DRAWING NO 09 604 1 OF...

Page 145: ...s Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued DC WIRING DIAGRAM VOLVO DIESEL O...

Page 146: ...ematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued DC WIRING DIAGRAM VOLVO DI...

Page 147: ...ATIC 1 OF 2 FIG 6 59 1 DRAWING NO 09 605 1 OF 2 REVISION 3 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schema...

Page 148: ...ematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued CABIN DC WIRING SCHEMATIC...

Page 149: ...60 2 BOW THRUSTER WIRING DIAGRAM FIG 6 61 1 DRAWING NO 09 612 DRAWING NO 09 614 REVISION 1 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Co...

Page 150: ...trical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued KOHLER GENERATOR 220VAC WIRING DIAGRAM FIG 6 62 2 DRAWI...

Page 151: ...matics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued WESTERBEKE GENERATOR DIESEL WIRING DIAGRAM FIG 6 63 1 DRAWING NO 0...

Page 152: ...20 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued MAIN DISTRIBUTION PANEL WIRING DIAGRAM 120V 1 OF 2 FIG 6 64 1 DRAWING NO 09 630 1 OF...

Page 153: ...1 OF 2 REVISION 1 AC WIRING SCHEMATIC 220 VOLT 50 HZ FIG 6 65 2 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical...

Page 154: ...ectrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued STOVE TOP SWITCH SCHEMATIC FIG 6 66 1 DRAWING NO 09 6...

Page 155: ...0 D 320 DA Electr A Electr A Electr A Electr A Electrical Sc ical Sc ical Sc ical Sc ical Schema hema hema hema hematics Contin tics Contin tics Contin tics Contin tics Continued ued ued ued ued AC WI...

Page 156: ...NO 09 913 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Conti...

Page 157: ...DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued 320 DA Electrical Schematics Continued POWER TRI...

Page 158: ...55 Sundancer T T T T THIS HIS HIS HIS HIS P P P P PA A A A AGE GE GE GE GE L L L L LEFT EFT EFT EFT EFT I I I I INTENTION NTENTION NTENTION NTENTION NTENTIONALL ALL ALL ALL ALLY Y Y Y Y B B B B BLANK...

Page 159: ...stem is cooled to maintain optimal operating temperature by a raw water pump The pump draws water through a seacock in the bilge and filters it through a sea water strainer The sea water strainer shou...

Page 160: ...HEATER CONDENSATION DRAIN LINE DRAINS INTO SHOWER SUMP COOLING WATER LINE TO AIR VENT SHOWER SUMP AIR DUCT TO HEAD AIR CONDITIONING COMPONENT ARRANGEMENT WITH V DRIVE ENGINE OPTION FIG 7 2 2 AIR DUCT...

Page 161: ...provided with the additive If a water treatment additive is not available the following steps may be followed to sanitize the water system 1 Pump the water tank empty Shut OFF water system breaker 2 D...

Page 162: ...TANKFILL PLATE HEAD SINK FAUCET SHOWER WAND WATER PUMP FILTER ON TOP OF WATER HEATER COCKPIT WET BAR FAUCET WATER SYSTEM MANIFOLD FORWARD OF WATER HEATER WATER SYSTEM INSTALLATION FIG 7 4 2 WATER TANK...

Page 163: ...PUMP AND FILTER FIG 7 5 1 WATER PUMP DISCHARGE WATER PUMP WATER PUMP FILTER WATER PUMP SUCTION C DISTRIBUTION MANIFOLD The distribution manifold located in the engine room directs fresh water to the v...

Page 164: ...the WATER HEATER breaker ON Make certain the hot water lines are air free indicating the water heater is full Damage will occur to water heater if it is not full when turned on WARNING The water heate...

Page 165: ...on the dock then to the dockside water inlet on the boat and turn on the water at the dock All fresh water faucets and showers are now usable To disconnect the system reverse the procedure making sur...

Page 166: ...ze the button on the shower wand to dis pense water and turn the knobs to adjust wa ter temperature The WATER PUMP breaker on the main distribution panel must be ON to operate the shower COCKPIT SHOWE...

Page 167: ...he ingress or egress by vessel traffic subject to this regulation or in rivers not capable of navigation by interstate vessel traffic subject to this regulation marine sanitation devices certified by...

Page 168: ...waste through the opening in the bowl to an accumulator tank through the vacuum pump and then to the holding tank or treatment tank To Operate 1 Turn ON the WATER PUMP breaker 2 Turn ON the HEAD SYST...

Page 169: ...the macerator seacock handle is in the open position and the light on the switch is lighted before operating the macerator MACERATOR FIG 7 11 1 There is a possibility of being fined for having an ope...

Page 170: ...nnect coax cable into receptacle C 12 VOLT STEREO The stereo is protected by the stereo breaker on the cabin DC distribution panel The power source and breaker protection for the stereo memory is on t...

Page 171: ...NE AUTOMATIC FIRE EXTINGUISHER INDICATOR LIGHT FIG 7 13 2 AUTOMATIC FIRE EXTINGUISHER FIG 7 13 1 CHARGE DISCHARGE Engine Shutdown Override System OVERRIDE NORMAL SEA FIRE DIESEL AUTOMATIC FIRE EXTINGU...

Page 172: ...TINGUISHER FIG 7 14 2 NOTE THE MANUAL SYSTEM WILL NOT OPERATE IF SAFETY PIN IS INSTALLED REMOVE SAFETY PIN MANUAL FIRE EXTINGUISHING SYSTEM PULL HANDLE FIG 7 14 1 TO MANUALLY ACTIVATE THE ENGINE ROOM...

Page 173: ...ction booklet REFER TO OWNER S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION 12 STOVES The electric stove operates on the AC voltage shore power system or onboard generator if applicable The...

Page 174: ...RNING tag for limiting speeds when Bimini Top canvas is installed The rear aft curtain also has a WARNING tag stating The Aft Curtain must not be used while engine is running or boat is underway If yo...

Page 175: ...g any canvas piece zip the zippers only partially This helps to hold the piece in place and relieves tension helping the other sides zip or snap easier After all the sides of the piece are snapped in...

Page 176: ...k Joy Stick Controls direction of thrust Battery Switch 12V Bow Thruster A dedicated switch on the accessory board in the engine room see figure 6 12 1 Fuse Protection Located on the accessory board i...

Page 177: ...t the sofa base until it stops SALON SOFA SLEEPING CONVERSION FIG 7 19 2 PULL SOFA BASE FORWARD UNTIL IT STOPS BACKREST FILLER CUSHIONS 21 CENTRAL VACUUM OPTION The central vacuum unit is located unde...

Page 178: ...7 20 SECTION 7 OPTIONS ACCESSORIES 320 Sundancer 355 Sundancer THIS PAGE LEFT INTENTIONALLY BLANK...

Page 179: ...s May not be on your boat Electrical Connections Check for looseness To be done by Sea Ray dealer annually GFCI AC Outlet Check for operation Owner s Manual Section 6 Battery Check water level Owner s...

Page 180: ...alled and tight Owner s Manual p 4 1 Hull damage Check for loose damaged Always after striking object Stern drive or missing parts Topside Supplies Check for loose damaged Owner s Manual p 8 5 or miss...

Page 181: ...ISTRATION DATE ENGINE MAKE MODEL SERIAL NUMBER PORT STARBOARD GEAR MAKE REDUCTION RATIO SERIAL NUMBER PORT STARBOARD PROPELLER SIZE PORT STARBOARD PART NUMBER PORT STARBOARD SHAFT SIZE DIAMETER X LENG...

Page 182: ...an accumulate and can be the source of an explosion WARNING Work on electrical wiring can create shock hazards or sparks Always shut off battery switch breakers and or pull fuses before checking elect...

Page 183: ...t PFDs life jackets for tears and deterioration Make certain you have enough PFDs on board for the maximum number of persons you can carry Check your first aid kit making certain it is complete and th...

Page 184: ...sure water is removed from each line Blow air through the water lines removed from the water pump NOTE When blowing air be careful not to blow air with all faucets closed System could be damaged by o...

Page 185: ...hull fittings for unobstructed water passage Be alert for any deteriorated hoses and or fittings below the water line which might fail in service and admit water Test the navigation lights Check all...

Page 186: ...OCK HANDLE SEACOCK BODY PIVOT POINT 7 SEACOCK LUBRICATION With boat out of water remove the hose from top of the seacock Put seacock handle in closed position Add a few drops of lubricating oil inside...

Page 187: ...any appreciable amounts of water overboard 2 Blowers Working Sniff the bilge engine compartment for fuel odor 3 Navigation Lights Working Have spare bulbs and if applicable fuses aboard 4 Radio Elect...

Page 188: ...sel Only Open 3 Engine Alarm Test Should sound after a few seconds 4 Gear Shift Throttle Controls In NEUTRAL and IDLE positions STARTING THE ENGINE 1 Gearshift Throttle Controls Shift in NEUTRAL Refer...

Page 189: ...tion Check idle and shift Listen for abnormal noises and visually check the engine compartment while underway D RETURNING TO PORT GENERAL 1 Passengers Crew Instructed in duties for line handling 2 Lin...

Page 190: ...sitions ENGINE 1 Ignition Switched in the OFF position lights off and master ignition keys removed from DC distribution panel 2 Battery Switches In the OFF position 1 Fuel Valves Diesel Only Closed ha...

Page 191: ...utes and any time the generator is running 3 Depress PREHEAT ON Preheat time should not exceed 30 seconds 4 Depress START RUN Switch Depress until generator starts 5 When the Generator Starts Release...

Page 192: ...PMENT CHECKLIST Any safety or operational equipment added to your boat after delivery should be checked for seaworthyness and proper working condition Use the area below to list any equipment and the...

Page 193: ...ND MAINTENANCE 320 Sundancer 355 Sundancer 10 MAINTENANCE LOG Follow the recommended maintenance listed on pages 1 2 of this section and keep a record of this and ALL maintenance performed on your boa...

Page 194: ...8 16 SECTION 8 REQUIRED INSPECTION SERVICE AND MAINTENANCE 320 Sundancer 355 Sundancer MAINTENANCE LOG CONT D Date Maintenance Description Engine Hours...

Page 195: ...he boating season may suffice In southern climates an application of wax every three months will be required for adequate protection REFER TO THE 3M ONE STEP MAINTENANCE AND RECONDITIONING PRODUCTS PA...

Page 196: ...boat s beauty and greatly affect its performance There are two methods of preventing this Periodically haul the boat out of the water and scrub the bottom with a bristle brush and a solution of soap a...

Page 197: ...e rear aft curtain fold the canvas over the clear vinyl window do not fold clear vinyl then roll or store flat The fabric should be cleaned regularly before substances such as dirt pollen etc are allo...

Page 198: ...AL PACKET FOR INSTRUCTIONS AND OTHER CLEANING INFORMATION 10 EXTERIOR UPHOLSTERY FABRIC Exterior fabrics should be cleaned with a sponge or very soft scrub brush and a mild soap and warm water solutio...

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