Sea-doo 2014 Spark Series Operator'S Manual Download Page 86

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MAINTENANCE PROCEDURES

smo2014-005-032_a

1. LH side knee pad

smo2014-005-044_a

TYPICAL - LH SIDE KNEE PAD REMOVED

1. Steering cable assembly

4. Remove two screws from the cable

assembly.

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1. Cable assembly screws

5. Remove nut, bolt, and washer to

disconnect rod from steering col-
umn.

smo2014-005-064_a

1. Nut and washer
2. Bolt
3. Rod

6. Remove two self-tapping screws

from each rear panel trim at rear of
vehicle.

7. To remove the rear panel trims, slide

trims towards the outside of PWC.

smo2014-005-090_a

1. Rear panel trims

8. Remove seat. Refer to

SEAT

EQUIPMENT

subsection.

9. Remove three self-tapping screws

around the fuel cap

______________

Summary of Contents for 2014 Spark Series

Page 1: ...y information Minimum recommended operator s age 16 years old Keep this Operator s Guide in the watercraft 2014 OPERATOR S Includes Safety Watercraft and Maintenance Information GUIDE 2014 SERIES SERIES SPARKTM 2 1 9 0 0 1 0 0 5 SPARK Original Instructions ...

Page 2: ...irth defects or other reproductive harm In Canada products are distributed by Bombardier Recreational Products Inc BRP In USA products are distributed by BRP US Inc This is a non exhaustive list of trademarks that are the property of Bombardier Recreational Products Inc or its affiliates ACETM iTCTM Sea Doo iBRTM O T A S TM SPARKTM iControlTM Rotax XPSTM smo2014 005 en LR and the BRP logo are trad...

Page 3: ... din återförsäljare eller gå till www operatorsguide brp com Congratulations on your purchase of a new Sea Doo personal water craft PWC It is backed by the BRP warranty and a network of authorized Sea Doo personal watercraft dealers ready to provide the parts service or accessories you may require Your dealer is committed to your sat isfaction He has taken training to per form the initial setup an...

Page 4: ...or s Guide in the wa tercraft as you can refer to it for oper ation instructing others maintenance and troubleshooting Note that this guide is available in sev eral languages In the event of any dis crepancy the English version shall pre vail If you want to view and or print an extra copy of your Operator s Guide simply visit the following website www operatorsguide brp com The information contain...

Page 5: ...IES iCONTROL 16 Introduction 16 iTC intelligent Throttle Control 16 iBR intelligent Brake and Reverse System Models with iBR 17 SAFETY EQUIPMENT 18 Required Safety Equipment 18 Additional Recommended Equipment 20 PRACTICE EXERCISES 21 Where to Practice Exercises 21 Practice Exercises 21 Important Factors Not to Neglect 22 NAVIGATION RULES 23 Operating Rules 23 FUELING 25 Fueling Procedure 25 Fuel ...

Page 6: ... 53 8 Front and Rear Eyelet 53 9 Bilge Drain Plug 54 10 Sponsons 54 BREAK IN PERIOD 55 Operation During Break In Period 55 OPERATING INSTRUCTIONS 56 Boarding the Watercraft 56 How to Start Engine 59 How to Stop the Engine 60 How to Steer the Watercraft 60 How to Engage Neutral Models with iBR 61 How to Engage Forward Models with iBR 61 How to Engage and Use Reverse Models with iBR 62 How to Engage...

Page 7: ...ning 95 STORAGE AND PRESEASON PREPARATION 96 Storage 96 Preseason Preparation 98 TECHNICAL INFORMATION WATERCRAFT IDENTIFICATION 100 Hull Identification Number 100 Engine Identification Number 100 ENGINE EMISSIONS INFORMATION 101 Manufacturer s Responsibility 101 Dealer s Responsibility 101 Owner Responsibility 101 EPA Emission Regulations 101 SPECIFICATIONS 102 TROUBLESHOOTING TROUBLESHOOTING GUI...

Page 8: ...MODEL YEAR 2014 SEA DOO PERSONAL WATERCRAFT 118 BRP INTERNATIONAL LIMITED WARRANTY 2014 SEA DOO PERSONAL WATERCRAFT 122 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA THE COMMONWEALTH OF THE INDEPENDENT STATES TURKEY 2014 SEA DOO PERSONAL WATERCRAFT 127 CUSTOMER INFORMATION PRIVACY INFORMATION 134 CHANGE OF ADDRESS OWNERSHIP 135 6 _______________ ...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7 ...

Page 10: ...carbon monoxide can result in CO poisoning serious health prob lems and death Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Use only an approved red gasoline container to store fuel Strictly adhere...

Page 11: ... intelligent Brake and Reverse will also affect stopping distance When braking riders must brace them selves against the deceleration force to prevent from moving forward on the watercraft and losing balance When operating an iBR equipped wa tercraft be aware that other boats fol lowing or operating in close proximity may not be able to stop as quickly When at speed and the brake is first applied ...

Page 12: ...eather In shallow water proceed with caution and at very low speeds Grounding or abrupt stops may result in injury and watercraft damage Debris may also be picked up and thrown rearward by the jet pump onto people or property Keep the tether cord attached to the operator s PFD or wrist wrist strap required at all times and keep it free from snagging on the handlebars to help ensure the engine stop...

Page 13: ... Operator and Passenger Awareness Read and understand all safety labels on the Sea Doo PWC the Operator s Guide all other safety documents and watch the SAFETY DVD video before operating the PWC Respect applicable laws Check local and federal boating laws applicable to the waterways where you intend to use your watercraft Learn the lo cal navigation rules Know and under stand the applicable naviga...

Page 14: ...ile the throt tle lever is still depressed the throt tle command will regain control and generate an acceleration after a short delay Release throttle lever if acceler ation is not needed Before reboarding make sure engine is off and the tether cord is removed from the engine cut off switch To prevent accidental starting always remove the tether cord from the en gine cut off switch when swimmers a...

Page 15: ...equired and follow the observers instructions When pulling a tube skier or a wake boarder do not make tight sharp turns or use the braking system unless absolutely necessary Re member that although this PWC is manoeuvrable and has stopping capabilities models with iBR the person in tow may not be able to avoid an obstacle or the PWC with which it is being towed Allow only capable swimmers to take ...

Page 16: ...from areas marked by a diver down float Avoid personal injury Do not allow anyone near the propulsion system or intake grate even when the engine is off Items such as long hair loose clothing or personal flotation device straps can become entangled in mov ing parts resulting in serious injury or drowning In shallow water shells sand pebbles or other objects could be drawn up by the jet pump and be...

Page 17: ... chances of extending your survival time until you can be rescued Your will to live does make a difference If there is more than one person in the water huddling together is recommended This action tends to reduce the rate of heat loss and thus increase the survival time Always wear your PFD It won t help you fight off the effects of hypother mia if you don t have it on when you go into the water ...

Page 18: ...rottle control ETC that provides command signals to the ECM Engine Control Module With this system there is no need for a traditional throttle cable The iTC allows the following operating modes Touring mode Sport mode O T A S TM Touring Mode Rotax ACE 900 HO In touring mode available engine power and acceleration is reduced when accelerating from a complete stop and when operating in the low engin...

Page 19: ...e stopping distance of this watercraft and can increase its maneu verability as it can be used in a straight line in a turn at high or low speeds or to propel the watercraft in reverse for docking or maneuvering in very close quarters Under ideal conditions experienced operators were consistently able to reduce the stopping distance of a wa tercraft equipped with an iBR system by approximately 33 ...

Page 20: ...nal flotation devices PFDs A buoyant heaving line of 15 m 50 ft minimum A watertight flashlight or approved flares Signaling device Sound producing devices air horn or whistle Recommended Protective Gear The operator and passenger s of PWCs must wear protective gear in cluding A wet suit bottom or thick tightly woven and snug fitting clothing that provides equivalent protection As an example thin ...

Page 21: ...cal or slightly backward face up position It can greatly increase the chances of survival Type I is most effective for all waters especially off shore when rescue may be delayed It is also the most effective in rough wa ters F00A2CY TYPE I WEARABLE PFD Type II Wearable turns its wearer in the same way as Type I but not as effectively The Type Il does not turn as many persons under the same conditi...

Page 22: ...tigue which could contribute to in crease the risk of a collision Weighing the Risks vs Benefits In order to decide whether or not you should wear a helmet it is best to con sider the particular environment you will be riding in as well as other fac tors such as personal experience Will there be a lot of traffic on the water What is your riding style The Bottom Line Since each option minimizes som...

Page 23: ... role in affecting stopping distances Watercraft Equipped with iBR Practice stopping the watercraft in a straight line at various speeds and braking force Remember that watercraft speed load water conditions current and wind also affect stopping distances Reverse Watercraft Equipped with iBR Practice reverse operation to learn how the watercraft operates in reverse and reacts with steering inputs ...

Page 24: ...our watercraft will be have and respond to different inputs Loads Currents Wind Water conditions Make sure to be alert to these condi tions and adapt accordingly If pos sible practice further in these condi tions For delicate maneuvers the best ad vice is always to try to reduce your speed to a minimum 22 _______ SAFETY INFORMATION ________ ...

Page 25: ... RED light 2 GREEN light yield zone Crossing Give the right of way to a watercraft ahead and to your right Never cross in front of a boat you should see his RED light he should see your GREEN light he has the right of way Personal watercraft PWC do not have these colored lights but the rule still applies smo2012 003 200 TYPICAL Like a street traffic light if you see a RED light STOP give the right...

Page 26: ...ft You may misjudge the ability of the watercraft or your own riding skills and strike a boat watercraft or person This watercraft has the capability of turning more sharply than other boats however unless in an emergency do not negotiate sharp high speed turns Such maneuvers make it hard for oth ers to avoid you or understand where you are going Also you and or your passenger s could be thrown fr...

Page 27: ... into the filler neck and fill up the fuel tank WARNING To prevent fuel back flow fill tank slowly so the air can escape from the fuel tank 9 Stop filling immediately after the re lease of the gas pump nozzle handle and wait a moment before remov ing the spout Do not retract the gas pump nozzle to put more fuel in fuel tank WARNING Do not overfill or top off the fuel tank and leave the watercraft ...

Page 28: ...ng problems in the fuel system components Starting and operating difficul ties Deterioration of rubber or plastic parts Corrosion of metal parts Damage to internal engine parts Inspect frequently for the presence of fuel leaks or other fuel system abnormalities if you suspect the presence of alcohol in gasoline ex ceeds the current government reg ulations Alcohol blended fuels attract and hold moi...

Page 29: ...ght capacity and the tongue weight capacity as recommended by manufacturer Tie the watercraft to both front and rear bow stern eyelets so that it is firmly secured on the trailer Use ad ditional tie downs if necessary Ensure fuel tank cap storage bin front cover if equipped glove box cover and seat are properly latched Observe trailering safety precau tions NOTICE Do not route ropes or tie downs o...

Page 30: ...re operating this watercraft NOTE The first illustration of the watercraft indicates the approximate locations of the various labels A dotted line indicates that the label is not on the outer sur face and that the seat or a cover of some type must be opened to see the label NOTE In the event of any discrepancy between this guide and the vehicle the safety labels on the vehicle have precedence over...

Page 31: ... into water or being near jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into lower body opening s of males or females All riders must wear a wet suit bottom or clothing that privides equivalent protection see operator s guide Footwear gloves and goggles glasses are recommended KNOW BOATING LAWS BRP recommends a minimum operator age of 16 years old Know ...

Page 32: ...rine After refueling always open the access cover to ensure there is no gasoline vapor odor inside the engine compartiment Gasoline vapor may explosion gas tank Keep the craft away from open and sparks Do not start watercraft if liquid gasoline or gasoline vapor odor is present Always replace access cover before starting A219904029D LABEL 2 219904062 219904062B LABEL 3 F18L0NY LABEL 4 219904283 Re...

Page 33: ...ke sure engine is off Grab inlet grate and step on bumper Roll PWC 219904060B LABEL 7 219903079 LABEL 8 Moving parts can crush and cut Keep hands and feet clear 219904396 LABEL 9 MODELS WITH iBR smo2009 002 111_a LABEL 10 MODELS WITH iBR 219904254 LABEL 11 smo2014 005 087_a LABEL 12 STAMPED ON REAR OF SEAT OF 2UP MODELS ________ SAFETY INFORMATION ________ 31 ...

Page 34: ...IMPORTANT ON PRODUCT LABELS Compliance Labels smo2014 005 061_b TYPICAL smo2014 005 062_b TYPICAL 32 _______ SAFETY INFORMATION ________ ...

Page 35: ...N THE U S A 2 160 352 160 352 XXXXXXXXXXX smo2014 005 088_a LABEL 2 2UP MODELS MAXIMUM CAPACITIES ABOVE INFORMATION ALSO APPLIES IN THE U S A 3 205 450 205 450 XXXXXXXXXXX smo2014 005 088_b LABEL 2 3UP MODELS 219904272 ASSEMBLED IN MEXICO 219904272 LABEL 3 TYPICAL 219903946 LABEL 4 ________ SAFETY INFORMATION ________ 33 ...

Page 36: ...4 WARNING 219904420 Alteration of the boat s hull or permanent fittings may invalidate the particulars on this plate Information determined ISO 13590 Max persons 3 205 kg Max load 205 kg Buoyancy Basic Flotation 219904420 LABEL 5 3UP MODELS IN AUSTRALIA ONLY 34 _______ SAFETY INFORMATION ________ ...

Page 37: ...prior to verifying any of the following points Only start watercraft once all items have been checked and operate prop erly Check the items listed in the following table before launching the watercraft ITEM OPERATION Hull Inspect Jet pump water intake Inspect clean Drain plug Tighten Fuel tank Refill Engine compartment Check for any visible fluid leaks and gasoline vapor odor Engine oil level Chec...

Page 38: ...rcement plate Drain Plug Secure bilge drain plug smo2014 005 005_a TYPICAL 1 Bilge drain plug Step 1 Untighten Step 2 Tighten WARNING Ensure bilge drain plug is properly secured prior to launching the wa tercraft in water Fuel Tank Fill the fuel tank WARNING Strictly adhere to instructions de tailed in FUELING PROCEDURE Engine Compartment Inspect the engine compartment for fuel vapor odor WARNING ...

Page 39: ...ligned follow align ment instructions in MAINTENANCE PROCEDURES section Assisted by another person check steering operation for free movement When the handlebar is horizontal the jet pump nozzle should be in the straight ahead position Turn the han dlebar from left to right and make sure nozzle turns WARNING Check handlebar and correspond ing steering nozzle operation be fore starting Never turn h...

Page 40: ...ut if you push the start button it will wake up and start Restart the engine then stop it by re moving the tether cord from the engine cut off switch WARNING Should the tether cord cap be loose or fail to remain on the en gine cut off switch replace the tether cord immediately in order to avoid unsafe use If removing the tether cord cap from the en gine cut off switch or pressing the engine START ...

Page 41: ...ove the moorings securing the watercraft to the dock 2 Start the engine and ensure the wa tercraft does not move 3 On the left handlebar depress the iBR lever completely in the wa tercraft should move slowly back wards 4 Release the iBR lever there should not be any reverse thrust WARNING Always ensure proper iBR system operation before taking the water craft out for a ride ________ SAFETY INFORMA...

Page 42: ...PRE RIDE INSPECTION This page is intentionally blank 40 _______ SAFETY INFORMATION ________ ...

Page 43: ...WATERCRAFT INFORMATION _______________ 41 ...

Page 44: ...ety labels are not shown on illustrations For information on vehicle safety labels refer to WATERCRAFT SAFETY LABELS subsection smo2014 005 050_a TYPICAL MODELS WITHOUT iBR smo2014 005 051_a TYPICAL MODELS WITH iBR 42 ______________ ...

Page 45: ...on once without installing the tether cord on the engine cut off switch This will power up the electrical sys tem the multifunction gauge will cycle through a self test function and will then go blank after a few seconds The electrical system will stay pow ered up for approximately 3 minutes after the engine START STOP button was depressed NOTE If the engine START STOP but ton is pressed and held ...

Page 46: ...ne speed To increase or maintain watercraft speed pull on the throttle lever with your finger To decrease watercraft speed release the throttle lever smo2014 005 052_d TYPICAL 1 Throttle lever The throttle lever is spring loaded and should return to rest position idle when not pressed 5 iBR Lever intelligent Brake and Reverse Models with iBR The iBR lever on the LH handlebar can electronically com...

Page 47: ...Refer to OPERATING INSTRUCTIONS subsection for detailed instructions NOTE Braking power is relative to iBR lever position 6 Mode Button The MODE button is located directly below the multifunction gauge smo2014 005 052_e TYPICAL 1 MODE button Rotax ACE 900 It is used to scroll through the multi function displays Rotax ACE 900 HO It is used to activate or deactivate SPORT mode and to scroll through ...

Page 48: ...BR fault indicator 11 GPS satellites synch 1 Multifunction Display The multifunction display is used to Display the WELCOME message on power up Activating and setting modes of op eration Display scrolling messages of func tion activation or system faults Display fault messages 2 Fuel Level Display Bar gauge continuously indicates the level of fuel in the fuel tank while riding smo2014 005 014_b 1 ...

Page 49: ...n bring your watercraft to your authorized Sea Doo dealer to have it serviced and to have the maintenance reminder in dicator reset 8 Touring Mode Indicator Rotax ACE 900 HO When the TOURING mode indicator is ON the default TOURING mode is ac tive NOTE TOURING mode indicator will turn off once SPORT mode is activated and will come on again when SPORT mode is deactivated 9 Sport Mode Indicator Rota...

Page 50: ...nd active system fault messages NOTE To change the unit of measure ment or the language displayed see your authorized Sea Doo dealer 1 To select the various options avail able through the multifunction dis play press quickly the MODE but ton repeatedly until the desired dis play options is visible SPEED RPM HOUR Display Option Description Speed The SPEED can be displayed in km h or MPH depending o...

Page 51: ...e only provided as a visual guide NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to WATERCRAFT SAFETY LABELS subsection smo2014 005 059_a TYPICAL 2UP MODEL smo2014 005 060_a TYPICAL 3UP MODEL _______________ 49 ...

Page 52: ...upplied with vehicle NOTICE This area is not intended for general storage Do not store any other items in this area Storing other items in this area can damage the vehicle To open this storage compartment manually release and remove the RH side panel smo2014 005 042_a 1 RH side panel smo2014 005 043 TYPICAL RH SIDE PANEL REMOVED 3 Storage Bin Convenience Package A convenient area to carry personal...

Page 53: ...s located under the back end of the seat To remove the seat push up on the latch handle Release the latch handle and slide the seat backward smo2014 005 092_a TYPICAL SEAT LATCH 1 Seat latch handle Removing the seat provides access to the rear storage compartment 3UP models only operator s guide the fire extinguisher not supplied with vehi cle and the fuel cap smo2014 005 004_c TYPICAL SEAT REMOVE...

Page 54: ...tercraft smo2014 005 017_a TYPICAL PASSENGER HANDHOLDS 1 Seat strap 2 Molded grab handle The rear portion of the molded grab handle also provides a handhold for the skier wakeboarder spotter 3up mod els or for boarding the watercraft from the water 6 Boarding Step Convenience Package A convenient step used for boarding the watercraft from the water smo2014 005 047_a TYPICAL 1 Boarding step WARNING...

Page 55: ... engine or using the iBR lever Automatic move ment of the gate may squeeze fin gers or toes of people taking a hold on the back or your PWC 7 Boarding Platform The rear deck area serves as the board ing platform smo2014 005 018 _a TYPICAL 2UP MODEL 1 Boarding platform smo2014 005 058_a TYPICAL 3UP MODEL 1 Boarding platform 8 Front and Rear Eyelet Eyelets can be used for mooring tow ing a water ski...

Page 56: ... be evacuated and helps to reduce con densation smo2014 005 005_a TYPICAL 1 Drain plug Step 1 Untighten Step 2 Tighten NOTICE Ensure drain plug is prop erly secured prior to launching the watercraft in water 10 Sponsons Two fixed sponsons one on each side at the rear of the hull assist in water craft stability The sponsons are not adjustable smo2014 005 046_a 1 Sponson 54 ______________ ...

Page 57: ...at sustained full throttle During this period maximum throttle should not exceed 1 2 to 3 4 opening However brief full acceleration and speed variations contribute to a good break in NOTICE Continued wide open throttle accelerations or operation prolonged cruising speeds are detri mental during the break in period _______________ 55 ...

Page 58: ...om a Dock When boarding from a dock slowly place one foot on the watercraft foot board nearest the dock while holding the handlebar and at the same time transfer the body weight to the other side in order to balance the watercraft Then bring the other foot over the seat and place it on the other footboard Push the watercraft away from the dock smo2014 005 070 Boarding from Water Ensure there is at...

Page 59: ...005 073 Sit astride the seat Models with a Boarding Step Using one hand lower the boarding step Using the other hand take hold of the edge of the boarding platform then pull yourself up so that you can knee onto the boarding step NOTICE Never use propulsion system components to board Only board the step with a knee not a foot Reach forward with one hand and take hold of the molded handle behind th...

Page 60: ...evi ously WARNING Engine must be OFF and tether cord must be removed when boarding the watercraft or when using the boarding step Never use propulsion system compo nents as a supporting point to board the watercraft In choppy water while in the water the passenger may hold the water craft steady to help the operator climb aboard smo2014 005 076 The passenger then climbs onto the watercraft while t...

Page 61: ...f water under the low est rear portion of the hull when all passengers are aboard prior to start ing the engine Otherwise damage to the propulsion system compo nents may occur 1 Attach the tether cord clip to your PFD or to the wrist wrist strap re quired 2 Firmly grip the handlebar with your left hand and place both feet on the footboards 3 Install the tether cord on the engine cut off switch 4 D...

Page 62: ...nd to avoid unauthorized use by children or others How to Steer the Watercraft smo2014 005 081_a Turning the handlebar pivots the jet pump nozzle which controls the water craft direction Turning the handlebar to the right will turn the watercraft to the right turning the handlebar to the left turns the watercraft to the left The throttle should be applied to turn the watercraft WARNING Throttle sh...

Page 63: ...leases the throttle to idle when initiating a full turn the O T A S system will be electronically activated and will slightly increase engine speed to allow completion of the turn When the handlebar is brought back towards its center position the throt tle reverts to idle We recommend that you familiarize yourself with this feature during your first ride How to Engage Neutral Models with iBR WARNI...

Page 64: ...lever release apply enough throttle to stop rearward movement WARNING The brake function has no effect when travelling in reverse Available engine power is limited in reverse mode which limits reverse speed WARNING Only use reverse at slow speed and for the shortest time possible Always ensure the path behind is clear of objects obstacles and people When operating in reverse turn the handlebar in ...

Page 65: ...ver Watercraft deceleration is proportional to the braking force The more the iBR lever is pulled in the greater the brak ing force applied NOTE Be careful to gradually actuate the iBR lever to adjust intensity of the braking force and simultaneously re lease the throttle lever CAUTION When braking rid ers must brace themselves against the deceleration force to prevent from moving forward on the w...

Page 66: ...CAUTION As the watercraft slows to a stop while braking in a turn the wake created by the water craft will catch up and tend to push the watercraft sideways Be pre pared to maintain balance as the wake crossed the watercraft General Operating Recommendations Rough Water or Poor Visibility Operation Avoid operation in these conditions If you must do so proceed with caution using minimum speed Cross...

Page 67: ...brake is first applied a plume of water will shoot up in the air behind the watercraft and may cause the operator of a following watercraft to momentarily loose sight of your PWC WARNING It is important to inform the oper ator of a watercraft who intends to follow in a convoy formation of the braking and maneuvering capabil ity of your PWC what the plume of water indicates and that a greater dista...

Page 68: ...he water is less than 90 cm 3 ft deep under the lowest rear portion of the hull Then pull the watercraft to the beach NOTICE Riding the watercraft in shallow water may result in damage to the propulsion system compo nents Always shut off the engine before the water is less than 90 cm 3 ft deep and never use reverse or braking smo2014 005 083 66 ______________ ...

Page 69: ...vate sport mode carry out the following WARNING When activating sport mode be sure to maintain situational aware ness of other watercraft obstacles or persons in the water 1 Start engine 2 Depress and hold the MODE button for at least 3 4 of a second smo2014 005 052_e TYPICAL 1 Mode button Two beeps will be heard and the fol lowing message will be displayed in the multifunction gauge MESSAGE DISPL...

Page 70: ...g message will then ap pear in the multifunction gauge MESSAGE DISPLAYED SPORT MODE RETURN TO IDLE TO ACTIVATE Release the throttle Once the engine has returned to idle SPORT mode will be activated Deactivating Sport Mode To deactivate sport mode carry out the following WARNING When deactivating sport mode be sure to maintain situational aware ness of other watercraft obstacles or persons in the w...

Page 71: ...croll in the multifunction display SPORT MODE DEACTIVATED MESSAGE DISPLAYED SPORT MODE DEACTIVATED NOTE After a few seconds the multi function gauge will revert to its normal display 2 Ensure the TOURING mode indica tor is on TOURING MODE INDICATOR _______________ 69 ...

Page 72: ...BE REMOVED from the engine cut off switch In Water Cleaning Rock the watercraft several times while repeatedly pressing engine START STOP button for short periods without starting the engine Most of the time this will remove the block age Start engine and make sure wa tercraft operates properly Models with iBR If the aforementioned method does not work the following can be per formed With engine r...

Page 73: ...h Then grab the inlet grate step on a side bumper rail and use your weight to rotate the watercraft towards you NOTE A label on the stern near the flushing connector provides instruc tions on how to turn the watercraft right side up The label is upside down so that it can be read when the water craft is overturned smo2014 005 066_a When the watercraft is returned to its normal operating position t...

Page 74: ...oo dealer as soon as possible to have it serviced NOTICE The longer the delay be fore you have the engine serviced the greater the damage to the en gine will be Failure to have the en gine properly serviced may cause severe engine damage Towing the Watercraft in Water Special precautions should be taken when towing a Sea Doo watercraft in water The maximum recommended towing speed is 21 km h 13 MP...

Page 75: ...SPECIAL PROCEDURES smo2014 005 023_a 1 Water supply hose Reinstall the LH access cover in the re verse of the removal procedure _______________ 73 ...

Page 76: ...SPECIAL PROCEDURES This page is intentionally blank 74 ______________ ...

Page 77: ...MAINTENANCE INFORMATION _______________ 75 ...

Page 78: ...o operate The maintenance schedule does not exempt the pre ride inspection FIRST 50 HOURS OR 1 YEAR EVERY 100 HOURS OR 1 YEAR EVERY 200 HOURS OR 2 YEARS A ADJUST C CLEAN I INSPECT L LUBRICATE R REPLACE O OPERATOR D DEALER TO BE PERFORMED BY PART TASK NOTE ENGINE Engine oil and filter R D Rubber mounts I D Corrosion protection spray an anti corrosion lubricant to metallic components in engine compa...

Page 79: ... NOTE 2 at the end of maintenance schedule table 7 After 100 hours of use or at storage period whichever comes first AIR INTAKE SYSTEM Air intake silencer I D Flame arrestor I D ELECTRONIC MANAGEMENT SYSTEMS Fault messages I D ELECTRICAL SYSTEM Spark plugs I R D Electrical connections and fastening ignition system starting system fuel injectors fuse box etc I I D Engine cut off switch I I D Monito...

Page 80: ...mp mounts I D 7 After 100 hours of use or at storage period whichever comes first 10 Inspect each month more often after salt water use and change when necessary iBR SYSTEM intelligent Brake and Reverse iBR lever 6 I L O D iBR gate backlash I I D iBR support plates I I D iBR friction sleeves I I D iBR connecting arm sleeve and screws I I D iBR nut I I D iBR boot I I D iBR gate bushings I I D iBR a...

Page 81: ...ake grate and reinforcement plate I O NOTE 1 Inspect for possible leak or damage on oil seal or two water seals and PTO sleeve surface Lubricate grease chamber between the two water seals NOTE 2 The iTC and iBR levers should be inspected by depressing and releasing the levers to check for freedom of movement If any friction is felt the lever must be taken apart cleaned inspected for wear and lubri...

Page 82: ...ilable use 5W40 or 10W40 API SERVICE SN synthetic oil Engine Oil Level NOTICE Check level frequently and refill if necessary Do not over fill Operating the engine with an improper level may severely dam age engine CAUTION Certain compo nents in the engine compartment may be very hot Direct contact may result in skin burn Oil level can be checked with water craft either in or out of water Out of Wa...

Page 83: ... open ing Add the recommended oil to the proper level NOTE Every time oil is added in the engine the complete procedure ex plained in this section must be carried out again Otherwise you will obtain a false oil level reading 10 Properly reinstall dipstick and RH access cover Engine Oil Change and Oil Filter Replacement The oil change and filter replacement should be performed by an authorized Sea ...

Page 84: ...a 1 Cold level mark NOTE The watercraft is level when it is in water When on a trailer raise trailer tow pole and block in this posi tion when bumper rail is level Add premixed coolant to adjust coolant level between marks as required Use a funnel to avoid spillage Do not over fill Properly reinstall and tighten expan sion tank cap then reinstall the LH access cover in the reverse of removal proce...

Page 85: ... ring back down and re installing the LH side knee pad Central Body Central Body Removal When necessary remove the central body as follows WARNING Never attempt to lift the central body alone Lift only with assis tance or use an appropriate lifting device Lifting alone can cause se rious injury 1 Pull out the LH access cover below the LH side of the seat and slide rearward to remove smo2014 005 00...

Page 86: ...Remove nut bolt and washer to disconnect rod from steering col umn smo2014 005 064_a 1 Nut and washer 2 Bolt 3 Rod 6 Remove two self tapping screws from each rear panel trim at rear of vehicle 7 To remove the rear panel trims slide trims towards the outside of PWC smo2014 005 090_a 1 Rear panel trims 8 Remove seat Refer to SEAT in EQUIPMENT subsection 9 Remove three self tapping screws around the ...

Page 87: ...central body smo2014 005 089_a 1 Nuts and screws 13 Carefully lift the central body off the hull using a lifting belt NOTE When lifting central body wrap belt around handlebars Wrapping belt elsewhere on central body to lift it may cause damages Central Body Installation 1 Properly place central body align ment tabs on hull smr2014 041 017_a CENTRAL BODY STARBOARD SIDE VIEW 1 Alignment tab on cent...

Page 88: ...ended torque smo2014 005 089_b 1 Self tapping screws smo2014 005 089_c 1 Self tapping screws TIGHTENING TORQUE Self tapping screw 5 5 N m 0 5 N m 49 lbf in 4 lbf in 6 Install and tighten self tapping screws around the fuel cap to the recommended torque smo2014 005 004_b 1 Screws TIGHTENING TORQUE Self tapping screw 4 5 N m 0 5 N m 40 lbf in 4 lbf in 7 Reinstall the seat Refer to SEAT in EQUIPMENT ...

Page 89: ...14 033 010 Battery Removal WARNING The BLACK battery cable must always be disconnected first and reconnected last Never charge or boost battery while installed in watercraft 1 Disconnect the BLACK battery ca ble 2 Slide the RED rubber protector off the RED cable terminal and dis connect it from the battery post 3 Reinstall bolts to secure retaining nuts during removal 4 Detach retaining strap smr2...

Page 90: ... Storage NOTICE Battery storage is critical for battery life Regularly charging the battery during storage will pre vent cell sulfation Keeping the bat tery in vehicle for storage may lead to contacts degradation corrosion and case damage if freezing occurs A discharged battery will freeze and crack in areas where freezing con ditions are experienced Electrolyte leakage will damage surrounding par...

Page 91: ...tes 10 A Battery Voltage Below 11 5 V A battery with a voltage below 11 5 V requires a special procedure to recharge In charging an over dis charged battery its internal resistance may be too high to charge at a normal charging rate Set charger to the 10 A charging rate and monitor charging current for ap proximately 30 minutes If there is no change in charging current or battery becomes abnormall...

Page 92: ...l on the spark plug and push it all the way down until it rests on the valve cover 3 Install the retaining screw and tighten to specification below IGNITION COIL RETAINING SCREW Tightening torque 11 N m 97 lbf in 4 Connect ignition coil connector Spark Plugs Spark Plug Removal 1 Disconnect the ignition coil input connector 2 Remove ignition coil Refer to IGNI TION COIL REMOVAL WARNING Never remove...

Page 93: ...hem ical products present in water It will help to remove sand salt shells or other particles in water jackets and or hoses Flushing should be performed when the watercraft is not expected to be used further the same day or when the watercraft is stored for any extended time WARNING Perform this operation in a well ventilated area Proceed as follows Clean propulsion system by spraying water in its...

Page 94: ...e water tap before stopping the engine If not water will get inside the engine NOTICE Remove quick connect adapter after flushing operation if used Heat Exchanger and Water Intake Grate Heat Exchanger and Water Intake Grate Inspection Inspect heat exchanger and jet pump water intake grate for cracks and other damages See your Sea Doo dealer to have any damaged part repaired or replaced WARNING The...

Page 95: ......

Page 96: ...MAINTENANCE PROCEDURES Fuse Description FUSE RATING DESCRIPTION 1 10 A ECM Cluster Starter Solenoid OTAS and CAPS 2 5 A Engine START STOP button 3 15 A Battery 4 30 A Charge 5 30 A iBR 94 ______________ ...

Page 97: ...e watercraft stored in direct sunlight Watercraft Cleaning Body and Hull Occasionally wash the hull and various body components with water and soap use only mild detergent Remove any marine organisms from engine and or hull Soiled surfaces can be cleaned with XPS MULTI PURPOSE CLEANER P N 219 701 709 which does not damage textured plastic NOTICE Never clean plastic parts with strong detergent degr...

Page 98: ...otection XPS FUEL STABILIZER P N 413 408 601 or equivalent should be added in the fuel tank to prevent fuel deteriora tion and fuel system gumming Follow stabilizer manufacturers instructions for proper use NOTICE It is highly recommended to add fuel stabilizer at storage in or der to maintain fuel system in good condition Fuel stabilizer should be added prior to engine lubrica tion and fuel tank ...

Page 99: ...ize lubricant on spark plug threads then reinstall them in the engine Refer to MAINTENANCE PROCEDURES 8 Install the ignition coils refer to MAINTENANCE PROCEDURES Engine Coolant Test If antifreeze is not replaced test its density The antifreeze replacement and a den sity test should be performed by an au thorized Sea Doo dealer NOTE Antifreeze should be replaced every 300 hours or every 5 years to...

Page 100: ...as preventing dust accumu lation NOTICE The watercraft should never be left in water for storage Never leave the watercraft stored in direct sunlight Never store water craft in a plastic bag Preseason Preparation Maintenance preparation must be per formed in conjunction with PERIODIC MAINTENANCE CHART Ensure to perform all tasks included in the 100 HOURS OR 1 YEAR column before storage Since techn...

Page 101: ...TECHNICAL INFORMATION _______________ 99 ...

Page 102: ...ed on the right hand side of the hull at the rear of watercraft above the front of the sponson smr2014 005 003_a TYPICAL 1 Hull Identification Number HIN It is composed of 12 digits YDV 12345 L 8 09 Model year Year of production Month of production Serial number a letter may also be used as a digit Manufacturer Engine Identification Number The Engine Identification Number EIN is located under the ...

Page 103: ...ptions include manufacturer s prescribed changes such as altitude adjustments for example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emissions levels ...

Page 104: ...lves self adjusting hydraulic valve lifters Bore 74 mm 2 9 in Stroke 69 7 mm 2 7 in Displacement 899 31 cm 54 88 in Compression ratio 11 0 1 COOLING SYSTEM Type Closed loop cooling system CLCS FUEL SYSTEM Fuel injection type Multipoint fuel injection with iTC intelligent Throttle Control Single throttle body 46 mm with actuator ELECTRICAL SYSTEM Ignition IDI inductive discharge ignition Make and t...

Page 105: ...dels 305 cm 120 in Width 118 cm 46 in Height 104 cm 41 in WEIGHT AND LOADING CAPACITY 2UP models 177 kg 390 lb Weight dry 3UP models 185 kg 408 lb 2UP models 2 refer to load limit Rider capacity 3UP models 3 refer to load limit Storage bin Convenience Package 2 5 kg 5 lb Glove box 1 6 L 42 U S gal Storage capacity Rear under seat storage compartment 3UP models 0 5 L 13 U S gal 2UP models 160 kg 35...

Page 106: ...ments for API service classification SN synthetic oil Engine oil Capacity 1 8 L 1 9 qt U S liq oil change w filter Coolant type See ENGINE COOLANT in the MAINTENANCE PROCEDURES section of this guide Cooling system Capacity 3 0 L 3 2 qt U S liq 1 Declared power as per ISO 8665 at propeller shaft NOTE BRP reserves the right to make changes in design and specifications and or to make additions to or ...

Page 107: ...TROUBLESHOOTING ______________ 105 ...

Page 108: ... ECM Refer to an authorized Sea Doo dealer 6 Seized jet pump Try to clean Otherwise refer to an authorized Sea Doo dealer ENGINE CRANKS SLOWLY 1 Loose battery cable connections Check clean tighten 2 Discharged or weak battery Charge battery Refer to CHARGING A BATTERY in BATTERY 3 Worn starter Refer to an authorized Sea Doo dealer ENGINE TURNS NORMALLY BUT WILL NOT START 1 Fuel tank empty or water...

Page 109: ... Water ingestion coolant leak or damaged cylinder head gasket Refer to an authorized Sea Doo dealer 3 Internal engine damage Refer to an authorized Sea Doo dealer ENGINE OVERHEATS 1 Clogged exhaust system Flush exhaust system 2 Engine coolant level too low Refer to MAINTENANCE PROCEDURES 3 Quick connect adapter left in flushing connector Remove adapter from flushing connector and retry watercraft ...

Page 110: ...LLER CLEANING in SPECIAL PROCEDURES section 2 Damaged impeller or worn out wear ring Replace Refer to an authorized Sea Doo dealer 3 Engine management system fault detected check engine pilot lamp is ON Refer to MONITORING SYSTEM WATERCRAFT STAYS IN NEUTRAL AFTER OPERATING THE IBR LEVER MODELS WITH IBR 1 The iBR gate stays in neutral Release the throttle to idle RPM Refer to an authorized Sea Doo ...

Page 111: ...ler shaft or drive shaft Refer to an authorized Sea Doo dealer 3 Water intrusion in jet pump causing bearing seizure Refer to an authorized Sea Doo dealer WATER FOUND IN BILGE 1 Bailer system malfunction Have system inspected by an authorized Sea Doo dealer 2 Exhaust system leak Refer to an authorized Sea Doo dealer 3 Perimeter seal between hull and deck may have to be replaced Refer to an authori...

Page 112: ... not be allowed to be started In other cases the engine will operate in limp home mode reduced speed When a fault occurs see an authorized Sea Doo dealer as soon as possible for inspection Fault Indicators and Message Display Information The fault indicators and messages displayed in the multifunction gauge will inform you of a particular condition or if an anomaly occurs If a fault indicator or a...

Page 113: ...red HIGH BATTERY VOLTAGE High battery voltage detected LOW BATTERY VOLTAGE Low battery voltage detected LIMP HOME MODE Major fault detected engine power limited FUEL SENSOR DEFECTIVE Fuel level sensor fault IBR MODULE ERROR models with iBR iBR system malfunction CALIBRATION CHECKSUM ERROR Cluster programming corrupted MAINTENANCE REQUIRED Watercraft maintenance required NOTICE Running engine with ...

Page 114: ...d Sea Doo dealer Low fuel level Refill fuel tank If problem persists refer to an authorized Sea Doo dealer A 2 second beep every 5 minute interval Fuel tank level sensor or circuit malfunction Refer to an authorized Sea Doo dealer High engine coolant temperature See ENGINE OVERHEATING High exhaust temperature Refer to an authorized Sea Doo dealer Continuously beeps Low oil pressure Turn off engine...

Page 115: ...WARRANTY ______________ 113 ...

Page 116: ...TENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSE QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO H...

Page 117: ... when it is used in connection with generating income or any work or employment during any part of the warranty period A personal watercraft is also used commercially when at any point during the warranty period it has commercial tags or is licensed for commercial use 3 Emission related components that are installed on EPA certified Sea Doo per sonal watercrafts registered in the USA are covered f...

Page 118: ...mer must notify an authorized servicing BRP dealer within three 3 days of the appearance of a defect and provide it with reasonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized BRP dealer proof of purchase of the product and must sign the repair work order prior to the start of the repair in order to validate the warranty repair All...

Page 119: ...oversy or a dispute in connection with this BRP limited warranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized BRP dealer s service manager or owner If the issue has not yet been resolved please submit your complaint in writing or call the appropriate number below In CANADA In USA Bombardier Recreational Products Inc Cu...

Page 120: ...nd resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies personal watercraft outboard stern drive and inboard engines that meet the Air Resources Board s Personal Watercraft and Out board marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two s...

Page 121: ...ime listed below provided there has been no abuse neglect or improper maintenance of your personal watercraft engine Your emission control system may include parts such as the fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists BRP will repair your personal watercraf...

Page 122: ...f your personal water craft All emission warranty parts are warranted by BRP for the entire warranty period of the personal watercraft unless the part is scheduled for replacement as required maintenance in the Operator s Guide Emission warranty parts that are scheduled for replacement as required mainte nance are warranted by BRP for the period of time before the first scheduled re placement date...

Page 123: ...deny you warranty coverage if your engine s or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your engine to an authorized BRP Dealer as soon as a problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsib...

Page 124: ...tercraft has been altered or modified to change its intended use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE ...

Page 125: ...ss delamination caused by blis ters crazing spider or hairline cracks and Incidental or consequential damages or damages of any kind including without limitation towing storage transportation expenses telephone rental taxi in convenience insurance coverage loan payments loss of time loss of income or time missed for downtime experience due to service work 4 WARRANTY COVERAGE PERIOD This limited wa...

Page 126: ...d in the Operator s Guide must be timely per formed in order to maintain warranty coverage BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance BRP will not honor this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met Such limitations are necessary in order to allow BRP to preserve both the ...

Page 127: ... 8 TRANSFER If the ownership of a product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided BRP or an authorized Sea Doo Distributor Dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE 1 In the event of ...

Page 128: ...AL PRODUCTS INC Consumer Assistance Center 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Tel 1 819 566 3366 For the territory covered by this limited warranty products are distributed and serviced by Bombardier Recreational Products Inc or its affiliates 2013 Bombardier Recreational Products Inc All rights reserved Registered trademark of Bombardier Recreational Products Inc 126 ______________ ...

Page 129: ...rformance or durability or 3 the personal watercraft has been altered or modified to change its intended use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANN...

Page 130: ... Damages to gel coat finish including but not limited to cosmetic gel coat finish defects blisters starring crazing and fiberglass delamination caused by blis ters crazing spider or hairline cracks and Incidental or consequential damages or damages of any kind including without limitation towing storage transportation expenses telephone rental taxi in convenience insurance coverage loan payments l...

Page 131: ...tify a servicing Sea Doo Distributor Dealer within two 2 months of the appearance of a defect and pro vide it with reasonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized Sea Doo Distributor Dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warranty repa...

Page 132: ...Distributor Dealer level We recommend discussing the issue with the autho rized Sea Doo Distributor Dealer s service manager or owner 2 If further assistance is required the Sea Doo Distributor Dealer service depart ment should be contacted in order to resolve the matter 3 If the matter still remains unresolved then contact BRP at the address listed be low For countries within EEA CIS or Turkey ex...

Page 133: ...mple or model Have the qualities that a buyer may legitimately expect considering the pub lic declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 Have the characteristics mutually agreed upon as between the parties or be fit for the specific use intended by the buyer and brought to the attention of the seller and which accepted The action for...

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Page 135: ...CUSTOMER INFORMATION ______________ 133 ...

Page 136: ...stomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the addressee list for direct marketing please contact BRP By E mail privacyofficer brp com By mail BRP Senior Legal Counsel Privacy Officer 726 St Joseph Valcourt QC Canada J0E 2L0 134 ______________ ...

Page 137: ...aft owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS In the event that your watercraft is stolen you should notify your area s distributor warranty department of such We will ask you to provide your name address phone number Hull Identification Number and date it was stolen North America BOMBARDIER RECREATIONAL PRODUCTS INC Warra...

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Page 148: ...TOR S GUIDE SEA DOO SPARK SERIES ENGLISH GUIDE DU CONDUCTEUR SÉRIE SEA DOO SPARK ANGLAIS AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2013 BOMBARDIER RECREATIONAL PRODUCTS INC ALL RIGHTS RESERVED PRINTED IN CANADA SPARK ...

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