Sea-doo 1999 GS Operator'S Manual Download

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787 Engine

The Engine Identification Number
(E.I.N.) is located on the upper crank-
case on PTO side.

1. Engine Identification Number

947 Engine

The Engine Identification Number
(E.I.N.) is located on the upper crank-
case on MAGNETO side.

1. Engine Identification Number

F01D87Y

F06D15Y

Smo9901b.fm Page 21 Friday, September 4, 1998 10:45 AM

www.SeaDooManuals.net

Summary of Contents for 1999 GS

Page 1: ...www SeaDooManuals net ...

Page 2: ...his Operator s Guide the Safety Handbook and Videocassette should remain with the watercraft at the time of resale AFTER SALES SERVICE BOMBARDIER RECREATIONAL PRODUCTS VALCOURT QC CANADA J0E 2L0 The following trademarks are property of Bombardier Inc SEA DOO Bombardier Lube Sea Doo Jet Pump Synthetic Oil Sea Doo Synthetic Grease Litho d in Canada SMO 9901 ML Trademarks of Bombardier Inc All rights...

Page 3: ... Sail Squadron in your area for course availability More serious boaters may want to obtain Chapman Piloting by Elbert S Maloney available at most book stores When introducing your family or friends to the sport be sure they fully under stand the controls and operation of the watercraft and the importance of courte ous responsible riding Each operator has a responsibility to ensure the passenger s...

Page 4: ...s 30 8 Seat Latch 30 9 Rear Grab Handle 31 10 Boarding Pads 31 11 Cooling System Bleed Outlet s 31 12 Jet Pump Nozzle 32 13 Air Intake Opening 32 14 Bilge Drain Plugs 32 15 Bow and Stern Eyelets 32 16 Variable Trim System Button 33 17 Floorboard 33 18 Variable Trim System Gauge 33 19 Storage Compartment Cover 33 20 Cover Latch 33 21 Storage Compartment 33 22 Boarding Platform 34 23 Seat Strap 34 2...

Page 5: ...ICATION 41 Fueling Procedure 41 Recommended Fuel 41 Recommended Oil 41 Oil Injection System 42 BREAK IN PERIOD 43 Engine 43 10 Hour Inspection 43 PRE OPERATION CHECKS 45 Hull 45 Jet Pump Water Intake 45 Bilge 46 Battery 46 Fuel and Oil Tanks 46 Engine Compartment 46 Fire Extinguisher 46 Steering and Throttle Systems 46 Reverse System if applicable 46 Variable Trim System if applicable 46 Safety La...

Page 6: ...rge Battery Condition 64 MAINTENANCE 66 Lubrication 66 Periodic Inspection 68 Periodic Inspection Chart 69 Throttle and Choke Cable Inspection 70 Carburetor Adjustment 70 Fuel and Oil Filters 70 Steering Alignment 70 VTS Adjustment 70 Vacuum Bailer Pick Ups 71 Water Tank Trap Drains 71 Fuses 72 General Inspection and Care 76 TRANSPORTATION STORAGE AND PRE SEASON PREPARATION 77 Transportation 77 St...

Page 7: ...ubli cation Bombardier Inc however maintains a policy of continuous im provement of its products without im posing upon itself any obligation to in stall them on products previously manufactured Bombardier Inc reserves the right at any time to discontinue or change specifications designs features models or equipment without incur ring obligation The illustrations show the typical con struction of ...

Page 8: ...r inexpe rienced operator is not recommended Observe and follow all on product warning labels and the content of this Guide Always use spark plug cable ground ing device when removing spark plugs Operator and passenger s should wear suitable body protection as well as deck shoes or booties Long hair or loose clothes should be securely at tached to prevent snagging in the wa ter intake Coast Guard ...

Page 9: ...n an emergency do not negotiate sharp high speed turns Like any other boat this craft has no brake Stopping distance will vary de pending on initial speed load wind and water conditions Practice stop ping and docking in a safe area to have an idea of how long it will take to stop the craft under varying conditions Prolonged exposure to the sun wind etc causes fatigue and may affect your reaction t...

Page 10: ...tric and the imperial systems When replacing fasteners make sure to use only those recommended by Bombardier The forces generated on the body of watercraft riders while turning ne gociating waves choppy waters wakes or falling off the watercraft may cause injury including the pos sibility of broken legs and bones Remain flexible and avoid sharp turns Ride prudently and have fun CAUTION This vehicl...

Page 11: ... North America consult the local distributor U S A Except Puerto Rico BOMBARDIER MOTOR CORPORATION OF AMERICA 7575 BOMBARDIER COURT P O BOX 8035 WAUSAU WI 54402 8035 Phone 715 842 8886 FAX 715 848 3455 CANADA Alberta British Columbia Manitoba North West Territories Ontario Quebec Saskatchewan Yukon New Brunswick Nova Scotia Prince Edward Island BOMBARDIER RECREATIONAL PRODUCTS 726 ST JOSEPH ST VAL...

Page 12: ...e of the defect in material and or workmanship and present to the servicing authorized SEA DOO dealer the SEA DOO Warranty Registration Card or a proof of purchase of the NEW and UNUSED 1999 SEA DOO watercraft and must sign the repair work order prior to the start of the repair in order to validate a warranty repair All parts replaced under this limited warranty become the property of BOMBARDIER 4...

Page 13: ...sion may not apply BOMBARDIER reserves the right to modify this warranty at any time being un derstood that such modification will not alter the warranty conditions applicable to the SEA DOO watercraft sold while this warranty is in effect 6 CONSUMER ASSISTANCE a In the event of a controversy or a dispute arising in connection with this BOM BARDIER LIMITED WARRANTY BOMBARDIER suggests that you try...

Page 14: ...er refer to follow ing illustration for location The registration number must appear on each side of the watercraft TYPICAL 1 Registration number location NOTE The registration number must be above the water line Ensure also that the numbers are of the correct size and color Check with local regulations F07A08L 1 Smo9901b fm Page 12 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 15: ...F THE IMPORTANT LABELS Please read the following labels carefully before operating this watercraft SP Series TYPICAL F01L8WM 1 2 6 11 3 7 5 Smo9901b fm Page 13 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 16: ...14 GS Series TYPICAL F06L0RM 1 2 4 5 6 11 3 7 Smo9901b fm Page 14 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 17: ...15 XP Series TYPICAL F08L0PM 1 6 7 3 2 11 Smo9901b fm Page 15 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 18: ...16 GTS Series TYPICAL F02L2QM 1 9 2 11 8 3 7 5 6 Smo9901b fm Page 16 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 19: ...17 GT Series TYPICAL 1 5 F07L0TM 7 10 2 3 6 11 Smo9901b fm Page 17 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 20: ...before starting engine Do not splash other or jump waves or wakes Properly attach safety tether to your PFD Keep a safe distance from other water users Observe boating regulations This watercraft is not design for night time operation KEEP WATERCRAFT LEVEL WHILE FUELING DO NOT OVERFILL CHECK OIL LEVEL PERIODICALLY CHECK FUEL SYSTEM CLOSE ENGINE COVER BEFORE FUELING F08L04M 1 USEBOMBARDIER ROTAXINJ...

Page 21: ...N BEFORE RESTARTING ENGINE F01L6U0 7 F02L3FY 8 WARNING NOT A GRAB HANDLE USE REVERSE ONLY AT VERY LOW SPEED REVERSE 1 2 F02L2G0 9 F07L11Y 10 WARNING ENGINE MUST BE OFF WHEN USING BOARDING STEP KEEP AWAY FROM JET OR INTAKE GRATE STAY ON CENTER OF THE STEP ONLY ONE PERSON AT THE TIME ON THE STEP NEVER USE THE STEP FOR PULLING TOWING DIVING OR JUMPING BOARDING A PWC THAT IS OUT OF WATER OR ANY OTHER ...

Page 22: ...ification Number H I N All Other Models The Hull Identification Number H I N is located on floorboard at the rear of watercraft 1 Hull Identification Number It is composed of 9 digits Engine Identification Number 717 Engine The Engine Identification Number E I N is located on the upper side of the magneto housing TYPICAL 1 Engine Identification Number E I N F01L8XY 1 F08L0QY 1 Z Z N 1 2 3 4 5 L 4 ...

Page 23: ...rank case on PTO side 1 Engine Identification Number 947 Engine The Engine Identification Number E I N is located on the upper crank case on MAGNETO side 1 Engine Identification Number F01D87Y 1 F06D15Y 1 Smo9901b fm Page 21 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 24: ...mponents do not apply or are optional on some models SPX Model TYPICAL 19 F01L91L 5 12 9 20 1 17 23 8 10 22 13 17 27 24 28 13 31 29 21 15 11 15 14 32 18 3 16 7 4 6 25 2 Smo9901b fm Page 22 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 25: ...ICAL GS GSX LIMITED AND GSX RFI MODELS 19 F06L0ZL 31 9 49 20 1 13 17 23 8 10 22 12 11 15 14 32 27 17 28 24 29 21 30 37 15 3 26 44 16 7 6 2 7 4 5 Smo9901b fm Page 23 Thursday October 1 1998 1 39 PM www SeaDooManuals net ...

Page 26: ... XP Limited TYPICAL 41 F08L0SM 23 11 12 37 1 24 5 17 9 42 10 22 7 13 17 7 21 27 40 13 28 15 15 14 32 18 43 3 16 6 31 26 25 2 29 4 Smo9901b fm Page 24 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 27: ...25 GTS Model TYPICAL 19 F02L3IL 17 3 13 20 1 17 23 8 10 22 33 12 38 27 28 24 9 11 15 14 29 31 21 30 39 15 32 25 2 4 5 6 34 Smo9901b fm Page 25 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 28: ...LIMITED AND GTX RFI MODELS 19 F07L1CL 45 20 1 34 17 23 8 47 35 15 31 13 10 22 48 14 15 9 36 47 27 17 46 24 28 29 21 12 38 14 13 32 49 45 26 44 2 46 6 7 3 37 Smo9901b fm Page 26 Thursday October 1 1998 1 39 PM www SeaDooManuals net ...

Page 29: ...rap 24 Monitoring Beeper 25 Fuel Gauge Low Oil Warning Light 26 Speedometer 27 Engine Compartment 28 Oil Injection Tank Cap 29 Tool Kit 30 Storage Compartment Cover Hinge Locking Mechanism 31 Fuel Tank Cap 32 Jet Pump Water Intake 33 Rear Vent Grills 34 Shift Lever 35 Rear Seat Latch 36 Rear Storage Basket 37 Glove Box 38 Reverse Gate 39 Water Tank Trap Drains 40 Engine Cover Latches 41 Engine Com...

Page 30: ...the switch 1 Engine start stop button With the Digitally Encoded Security System leaving the safety lanyard for more than 10 minutes after stopping the engine will require the removal and reinstallation of the safety lanyard on the switch to allow engine starting 4 Choke Lever All Models except GSX RFI and GTX RFI The choke is provided to supply a rich er fuel air mixture when starting a cold engi...

Page 31: ...rovided with your wa tercraft is the only one that allows en gine starting NOTE Two short beeps must be heard when installing the safety lan yard cap on the switch Otherwise re fer to the TROUBLESHOOTING sec tion The watercraft micro processor can be programmed to allow the use of up to 8 safety lanyards For your conve nience we recommend the purchase of additional safety lanyards from your author...

Page 32: ...partment and to oil tank cap dipstick The seat latch is located at the rear end and underneath the seat TYPICAL 1 Seat latch To remove seat pull the latch lever up ward and hold Lift and pull the seat rearward NOTE On the GTI GTX Limited and GTX RFI models it is necessary to re move the rear seat first When reinstalling the seat insert seat front tab into body hook SPX AND GTX MODELS 1 Insert this...

Page 33: ...oling System Bleed Outlet s All Models Except XP Limited 1 Bleed outlet XP Limited 1 Bleed outlet When engine is running water must flow from the outlet s This allows air in engine cooling system to escape It also indicates that water is circulating in the cooling system WARNING Periodically verify the seat lock pin and tighten if needed Make sure seat is securely latched CAUTION Never use the gra...

Page 34: ...flow out of the bilge 15 Bow and Stern Eyelets Bow Eyelet Eyelets can be used for mooring tow ing and as a tie down point during transportation 1 Bow eyelet This eyelet allows a rope with a hook a closes end or an open end to be at tached CAUTION Should water not flow from out let a few seconds after engine starts immediately stop engine and refer to POST OPERATION CARE and look for cooling sys te...

Page 35: ...ent Always relatch cover after closing 20 Cover Latch Pull the latch lever upward in order to open the storage compartment cover Always relatch NOTE Verify periodically the lock pin tightness of storage cover Tighten if needed and make sure storage cover latches properly 21 Storage Compartment A convenient watertight removable basket to carry personal articles Ideal location for spare spark plugs ...

Page 36: ...epa rately A strap secures the fire extin guisher 1 Tool kit and fire extinguisher 2 Retaining strap 22 Boarding Platform Provides a large surface for easy boarding from rear of watercraft 23 Seat Strap The seat strap provides a handhold when needed for boarding and is used as a handhold for the passenger 24 Monitoring Beeper The beeper may send different coded signals whenever a particular situat...

Page 37: ... be maintained between FULL and ADD marks Before checking oil level place the watercraft level then wipe the dipstick and insert it in the tank neck Do not screw cap Remove dipstick and read the level To add injection oil in the tank un screw the cap counterclockwise Fully tighten when finished Do not overfill GS GSX Limited and GSX RFI Models The oil cap is located on the right hand side of the w...

Page 38: ...provided with a locking mech anism to hold storage compartment cover when fully open To close cover pull side pins 31 Fuel Tank Cap Unscrew the cap counterclockwise to allow fuel tank filling Fully tighten when finished 32 Jet Pump Water Intake The water is drawn up by the impeller through this opening The impeller and the drive shaft are protected by a grate TYPICAL 1 Water intake 33 Rear Vent Gr...

Page 39: ...through the front of storage cover 40 Engine Cover Latches Pull both latch levers upward in order to open the engine cover Always relatch engine cover on both sides NOTE Verify periodically the lock pins tightness Tighten if needed and make sure engine cover latches properly 41 Engine Cover It gives access to the engine compart ment Always relatch engine cover after clos ing 42 Rear Access Cover I...

Page 40: ...mpartment cover turn key in the opposite direc tion 46 Handlebar Adjustment Knob The handlebar height can be adjusted to suit rider preferences To perform this adjustment turn the knob underneath the handlebar TYPICAL 1 Adjustment knob 47 Cargo Cleats These cleats are provided for securing baggage 1 Cargo cleats each side F07L1IY 1 F07L1JY 1 CAUTION Do not use the cleats as a tie down point for tr...

Page 41: ...mited and GTX RFI Models clock compass tachometer speedometer peak speed average speed trip meter engine hourmeter water temperature exterior temperature chronometer fuel level low fuel low oil low voltage overheating maintenance information WARNING Engine must be OFF when using boarding step Keep away from jet or intake grate Stay on center of the step Only one person at the time on the step Neve...

Page 42: ...o reset a function such as the chro nometer peak speed distance etc press and hold the SET button for 2 seconds while in the appropriate mode LANGUAGE OPTION While in the clock compass mode press and hold the SET button for at least 2 seconds Language option will be displayed Press the MODE button to scroll lan guage English French and Spanish Press the SET button to confirm the desired language a...

Page 43: ...h provides proper lubrication engine cleanliness and minimum spark plug fouling NOTE High quality low ash API TC in jection oil for 2 cycle engines can be used if BOMBARDIER ROTAX injec tion oil is not available WARNING Follow these safe boating fueling instructions explicitly WARNING Do not lean the watercraft to al low more fuel to fill the fuel tank The tank design makes provision for fuel expa...

Page 44: ...outboard motor oil Do not use NMMA TC W TC W2 or TC W3 outboard motor oils or other ashless type 2 cycle oil Avoid mixing different brands of API TC oil as resulting chemical reaction may cause severe en gine damage CAUTION The 947 engine and the 787 RFI engine requires the use of BOM BARDIER ROTAX Formula XP S synthetic injection oil or the equivalent synthetic oil CAUTION Always maintain a suffi...

Page 45: ...n oil in the fuel tank pro ceed as follows Fill fuel tank with approximately 15 li ters 4 gal of gasoline then add the required quantity of injection oil in the fuel tank Fill up fuel tank with gasoline Do not overfill 10 Hour Inspection It is highly recommended that after the first 10 hours of operation the wa tercraft be checked by an authorized dealer This inspection will also pro vide the oppo...

Page 46: ...or flange nuts or screws and flame arrester bracket Steering system inspection Steering cable adjustment if required Reverse cable adjustment if required if applicable VTS adjustment if required if applicable Cooling system hose condition and fasteners Bailer pick ups check for obstructions Fuel injection sensors verification RFI Digitally Encoded Security System Monitoring beeper Electrical conne...

Page 47: ...ot be removed refer to an authorized dealer for servic ing TYPICAL 1 Inspect this area WARNING Safety lanyard must always be removed from switch prior to verifying any of the following ITEM OPERATION Hull Inspect Jet pump water intake Inspect clean Bilge Drain Ensure plugs are secured Battery Inspect tightness of cables and retaining strap s Fuel and oil tanks Refill Engine compartment Verify for ...

Page 48: ...or free and smooth operation It must return to its initial position immediately after it is released Reverse System if applicable Check reverse gate operation for free movement With the shift lever in for ward position the gate should be in upward position Ensure the reverse gate moves easily while shift lever is pulled Variable Trim System if applicable Push on arrows on VTS button to check nozzl...

Page 49: ... stop the engine by ap plying the choke and turning fuel valve to OFF position Do not op erate the watercraft further see an authorized Sea Doo dealer WARNING Always wear a Coast Guard ap proved PFD It is also recommend ed that gloves wet suit and deck shoes booties be worn when op erating the watercraft In some instances for example racing or buoy courses an approved hel met should be worn Smo990...

Page 50: ...l position pull shift le ver halfway The reverse gate will be in the middle position deviating half of the thrust to minimize watercraft move ment GTS MODEL 1 Shift lever in neutral position GTI GTX LIMITED AND GTX RFI MODELS 1 Shift lever in neutral position WARNING AlwaysperformthePRE OPERATION CHECKS before operating the watercraft Become thoroughly familiar with all controls and the function o...

Page 51: ... maximum efficiency and control from the reverse increase en gine speed to just above idle In reverse position turn the handlebar the opposite direction that you want to move the rear of the watercraft For example to steer the rear of the watercraft to the left side turn the handlebar to the right side 1 Handlebar turned to the right side 2 Rear of watercraft moving to the left side F07J0NY 1 F02L...

Page 52: ... condi tions A mid range trim is generally used when cruising Experience alone will dictate the best trim for the condi tions During the watercraft break in period when lower speeds are rec ommended it is an excellent opportu nity to gain familiarity of trim adjust ment and its effects When the nozzle is positioned in an upward angle the water thrust directs the bow of the watercraft upward This p...

Page 53: ...craft The more the throttle is applied while turning the handlebar the sharper the turn will be Unlike a car a watercraft needs some throttle to turn Practice in a safe area applying the throttle and turning away from an imaginary object This is a good collision avoidance technique The watercraft behaves differently with a passenger and requires greater skill The passenger should always grip the s...

Page 54: ...d to the opera tor s PFD and snap the cap to the switch before starting the engine Cold Engine Turn the fuel valve to ON position Firmly grip handlebar with your left hand and place both feet on the floor board Fully pull the choke lever with your right hand and depress the start stop button CAUTION The engine should be started with at least 90 cm 3 ft of water below the hull F07A0BY F01L4WY A WAR...

Page 55: ...ress and hold the start button Release immediately af ter engine is started NOTE Do not depress the throttle le ver to start either a cold or warm en gine All Models Slowly accelerate to reach deeper water Do not apply full throttle until the engine is warm Obstacles Verify that the path ahead of the wa tercraft is clear of other craft or obsta cles Avoid riding close to swimmers Check local boati...

Page 56: ...ith a Passenger The operator climbs on the watercraft the same way as explained previously In choppy water the passenger while in the water may hold the watercraft to help the operator in climbing aboard The passenger then climbs on the wa tercraft while the operator maintains balance by sitting as close as possible to the console WARNING Inexperienced riders should prac tice how to get aboard clo...

Page 57: ...der different conditions Release the throttle at a sufficient dis tance before the expected landing ar ea water resistance slows down the watercraft Reduce speed when approaching a dock then shut off the engine just be fore coming alongside On models equiped with neutral re verse system you may change the position of the shifter to neutral and reverse to perform docking maneu vers WARNING Do not s...

Page 58: ...ff the engine completely re lease throttle lever and press the en gine start stop button Remove safety lanyard from watercraft WARNING In shallow water shells sand pebbles or other objects could be drawn up by the jet pump and damage impeller components or clog cooling system Also debris could be thrown rearward into bystanders WARNING Should the engine be shut off watercraft directional control i...

Page 59: ...n gine exhaust manifold tuned pipe and or hoses Engine lubrication and flushing should be performed when the watercraft is not expected to be used further the same day or when the watercraft is stored for any extended time Proceed as follows Clean jet pump by spraying water in its inlet and outlet and then BOMBAR DIER LUBE lubricant SPX and GTS Models Remove seat to allow access to cool ing system...

Page 60: ...er tap Run the engine about 3 minutes at a fast idle around 3500 RPM Spray BOMBARDIER LUBE lubricant into air intake silencer keeping engine at fast idle SPX GS GTS GTI GTX RFI AND GSX RFI MODELS 1 Air intake silencer 2 Pull plug 3 Spray BOMBARDIER LUBE here NOTE Lubrication of engine should be done for at least 1 minute After ap proximately half a minute close fuel valve to run engine out of fuel...

Page 61: ...ding device SPX GS AND GTI MODELS 1 Spark plug cables on grounding device GSX LIMITED 1 Spark plug cables on grounding device CAUTION When engine begins to run irreg ularly because of fuel starvation immediately stop water flow be fore engine dies CAUTION Always close the water tap be fore stopping the engine CAUTION Serious engine damage can oc cur if hose pincher is not removed WARNING Always us...

Page 62: ...be injected into the engine Apply anti seize lubricant on spark plug threads then reinstall them Reinstall plug on air intake silencer cover NOTE Engine fogging should be done with BOMBARDIER LUBE lubricant whenever the watercraft is to be stored for few days or a long period Anticorrosion Treatment To prevent corrosion spray a corro sion inhibitor salt water resistant such as BOMBARDIER LUBE lubr...

Page 63: ...ile repeatedly pressing start stop button for short period without start ing engine Most of the time this will result in letting the weeds fall from the intake area Start engine and make sure water flows out from bleed out let s and watercraft operates properly GTS GTI GTX Limited and GTX RFI Models If the aforementioned method does not work the following can be per formed With engine running put ...

Page 64: ...er easily due to its longer and larger dimensions Also two sponsons mounted on the side of the hull assist watercraft stability If it turns over it will remain capsized due to its non self righting capability GS GTS and GTI Models To return the watercraft upright grab the inlet grate step on bumper rail and use your weight to rotate it clockwise seen from rear CAUTION Inspect water intake grate fo...

Page 65: ...g speed is 24 km h 15 MPH When towing your watercraft in wa ter pinch the water supply hose from the impeller housing to the en gine with a large hose pincher P N 529 030 400 shown in the following illustration This will prevent the cooling system from filling which may lead to water being injected into and filling the ex haust system Without the engine run ning there isn t any exhaust pressure to...

Page 66: ...w charge Battery Condition See your Sea Doo dealer to have it charged or replaced F02E04Y 1 F01E29Y 1 F08E03Y 1 CAUTION When finished towing the water craft hose pincher must be re moved before operating it WARNING Do not charge or boost the bat tery while installed on the water craft F07E03Y 1 F07E04Y 1 Smo9901b fm Page 64 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 67: ...gine approximately 10 seconds to expell water from engine Reinstall spark plugs and connect ca bles Start engine normally GTX RFI and GSX RFI Models Depress and hold the throttle lever at full throttle position Install the safety lanyard cap on the switch Depress the start stop button to crank the engine approximately 10 seconds Proceeding in this order no fuel is in jected and the accumulated fue...

Page 68: ...fully lubricate PTO flywheel at grease fitting until boot is just beginning to expand WARNING Only perform procedures as de tailed in this Guide It is recom mended that the assistance of an authorized dealer be periodically obtained on other components systems not covered in this Guide Unless otherwise specified en gine must not be running and the safety lanyard must be removed for all maintenance...

Page 69: ...tric grease on battery posts and all exposed cable connectors Additional Lubrication BOMBARDIER LUBE lubricant will help to prevent corrosion and keep proper operation of moving mecha nisms Lubrication of the following items should be performed every 50 hours in fresh water use but every 10 hours in salt water use Choke Lever Fully pull choke lever and lubricate the metallic portion Seat Opening M...

Page 70: ...ion Routine maintenance is necessary for all mechanized products A periodic in spection contributes to the product s life span The following maintenance chart gives guidelines for regular watercraft servicing scheduled to be performed by you and or by an authorized Sea Doo dealer The schedule can be ad justed according to operating condi tions and use IMPORTANT Schedule for watercraft rental opera...

Page 71: ...TOR Engine head bolts retorque DEALER Engine counterbalance shaft oil level if applicable DEALER Steering system DEALER Reverse system reverse cable adjustment if applicable DEALER Variable Trim System if applicable DEALER Fastener tightening flame arrester carburetor s engine mount exhaust system etc DEALER Muffler battery and reservoir fastening devices OPERATOR Fuel lines check valve and fuel s...

Page 72: ...hese filters should be replaced annu ally by an authorized Sea Doo dealer Fuel system pressurization should be conducted at the same time Steering Alignment When the handlebar is aimed in straight ahead position the jet pump nozzle should be in the same direction allowing the watercraft to run in a straight line Refer to an authorized Sea Doo dealer if an adjustment is necessary Steering system sh...

Page 73: ...e located each side of the drive shaft tunnel Two pick ups use a low pressure area in the jet pump to siphon the water out of the bilge when the watercraft in moving forward Inspect each pick up screen for ob structions clean as necessary TYPICAL 1 Vacuum bailer pick ups Water Tank Trap Drains GTS Model Open storage cover and check for possible obstructions at drain outlets 1 Outlets CAUTION Trim ...

Page 74: ...ess fuses in the front electrical box open storage compartment cover and remove basket Unplug connectors of the front electri cal box Unclip the electrical box from its seat and remove it Open the electrical box FRONT ELECTRICAL BOX OPENED 1 MPEM 2 Spare fuse holder 3 Fuse caps Remove fuse caps to check fuse con dition To access fuses in the rear electrical box remove seat and vent tube sup port U...

Page 75: ... on the Multi Purpose Electronic Module MPEM and the other three fuses are in the rear electrical box Two fuses protect the charging sys tem If the battery is regularly dis charged check the 15 A fuse on the MPEM and the 20 A fuse in the rear electrical box A 5 A fuse protects the power supply of the MPEM If the starter does not operate check the 5 A fuse on the MPEM The second 20 A fuse in the re...

Page 76: ...ed in the front of the wa tercraft and the other one is in the electrical box If the battery is regularly discharged check fuses A 5 A fuse protects the MPEM acces sories and controls The fuse is mounted on the MPEM located in the front of the watercraft If the starter does not operate check condition of this fuse A 7 5 A fuse protects the variable trim system if applicable The fuse is mounted on ...

Page 77: ... cover of the elec trical box GS AND GTI MODELS 1 Fuse holder GSX LIMITED GTX LIMITED AND XP LIMITED 1 Fuse holder All Models If defective replace the fuse by one of the same rating F06H1SY 1 2 F06H1TY 1 2 CAUTION Do not use a higher rated fuse as this can cause severe damage Refer to SPECIFICATIONS section for recommended fuse rating If a fuse is regularly burnt refer to an authorized dealer WARN...

Page 78: ...ually inspect the hull condi tion Care Twice a year the bilge should be cleaned with hot water and detergent or bilge cleaner to remove any possi ble fuel oil electrolyte deposits and mildew Occasionally wash the body with wa ter and soap only use mild detergent Remove any marine organisms from engine and or hull Apply non abrasive wax such as silicone wax WARNING If any gasoline leak or odor is f...

Page 79: ...th a minimum of tools Engine Draining All Models Except GSX RFI and GTX RFI Check engine drain hose lowest hose of engine Make sure there is no sand or other particles in it and that it is not obstructed so that water can leave the engine Clean hose and fitting as nec essary WARNING Always turn the fuel valve to OFF position when transporting or docking the watercraft CAUTION Do not route ropes or...

Page 80: ...resh water Propulsion System Lubricant in jet pump reservoir should be drained and reservoir cleaned Re fill with SEA DOO synthetic polyolest er oil 75W90 GL5 type C gear lube Refer to an authorized dealer for this operation Grease lubrication point s of propul sion system as explained in MAINTE NANCE section Fuel System SEA DOO fuel stabilizer or equiva lent can be added in fuel tank to pre vent ...

Page 81: ... ethylene glycol antifreeze containing corrosion inhibitors specifi cally recommended for aluminum en gines SPX and GTS Models Install a hose pincher to engine drain hose near the PTO flywheel guard TYPICAL 1 Hose pincher installed on engine drain hose Install coupler hose to fitting spigot Install a hose pincher to engine water outlet hose beside fitting spigot CAUTION Fuel stabilizer should be a...

Page 82: ...ICAL 1 Hose pincher installed on engine drain hose Disconnect engine water outlet hose 717 AND 787 ENGINES 1 Disconnect engine water outlet hose 947 ENGINE 1 Disconnect engine water inlet hose Install a hose pincher to engine water inlet hose except the 947 engine 717 AND 787 ENGINES 1 Hose pincher installed on the engine water inlet hose F01E1EY 1 3 2 F06E0DY 1 F06E0EY 1 F06E05Y 1 F06E0FY 1 Smo99...

Page 83: ...g sys tem prior using the watercraft The following steps should be per formed to provide the watercraft en hanced protection Lubricate the throttle cable with BOM BARDIER LUBE lubricant Clean the bilge with hot water and de tergent or with bilge cleaner Rinse thoroughly Lift front end of watercraft to completely drain bilge If any repairs are needed to body or to the hull con tact your dealer For ...

Page 84: ...e technical skills and special tools are required some operations should be performed by an authorized dealer WARNING Observe all WARNINGS and CAUTIONS mentioned through out this guide which are pertinent to the item being checked When component conditions seem less than satisfactory replace with genuine BOMBARDIER parts or approved equivalents Smo9901b fm Page 82 Friday September 4 1998 10 45 AM ...

Page 85: ...nspection DEALER Oil filter replacement DEALER Fuel tank straps OPERATOR Oil tank straps OPERATOR Oil injection tank filling OPERATOR Flame arrester inspection DEALER Fuel filter replacement DEALER Fuel line condition DEALER Filler neck fuel tank and fuel cap condition DEALER Check valves fasteners fuel system pressurization DEALER Throttle and choke cable inspection adjustment DEALER Oil injectio...

Page 86: ...med safety lanyard Salt water in safety lanyard cap Clean safety lanyard cap to remove salt water Improper operation of MPEM or defective wiring harness Refer to an authorized dealer 8 short beeps Defective MPEM Refer to an authorized dealer Continuously beeps Engine overheats See ENGINE OVERHEATING OTHER OBSERVATION POSSIBLE CAUSE REMEDY Engine does not turn over Safety lanyard removed Install ca...

Page 87: ...hoke Refer to an authorized dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Monitoring beeper sounds continuously Clogged jet pump water intake Clean Clogged coolant system Flush cooling system with coupler hose OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark Fouled defective worn spark plugs Replace Overheated engine See ENGINE OVERHEATS Refer to an authorized dealer Faulty rev limiter OTHER OB...

Page 88: ...ter intake clogged Clean Damaged impeller Replace Refer to an authorized dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Cavitation Weeds or debris jammed around impeller Clean and check for damage Damaged impeller shaft or drive shaft Refer to an authorized dealer Smo9901b fm Page 86 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 89: ...ion between ECU and MPEM Refer to an authorized dealer Refer to an authorized dealer A 2 seconds beep every 60 seconds intervals Fuel tank level is low Refill 8 short beeps Defective MPEM Refer to an authorized dealer Continuously beeps Engine overheats See ENGINE OVERHEATING OTHER OBSERVATION POSSIBLE CAUSE REMEDY Engine does not turn over Safety lanyard removed Install cap over switch Burnt fuse...

Page 90: ...ION POSSIBLE CAUSE REMEDY Monitoring beeper sounds continuously Clogged jet pump water intake Clean Clogged coolant system Flush cooling system OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark Fouled defective worn spark plugs Replace Overheated engine See ENGINE OVERHEATS Refer to an authorized dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Poor quality gasoline low octane Use well known qualit...

Page 91: ...miter setting 7200 RPM 50 COOLING Type Open circuit Direct flow from propulsion unit ELECTRICAL Magneto generator output 180 W 6000 RPM Ignition system type Digital DC CDI Spark plug Make and type NGK BR8ES Gap 0 5 0 6 mm 020 024 in Starting system Electric starter Battery 12 V 19 A h Fuse MPEM 5 A Electrical system 2 x 15 A VTS system 7 5 A CARBURETION Fuel type Regular unleaded gasoline Carburet...

Page 92: ... Transmission Direct drive Jet pump oil type SEA DOO synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction nozzle 26 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 2 Overall length 254 cm 100 in Overall width 105 cm 41 5 in Overall height 92 cm 36 2 in Weight 197 kg 434 lb Load limit passengers luggage 159 kg 351 lb CAPACITIES Fuel tank 34 L 9 U ...

Page 93: ...7000 RPM 50 7200 RPM 50 COOLING Type Open circuit Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM 180 W 6000 RPM Ignition system type Digital CDI Digital DC CDI Spark plug Make and type NGK BR8ES Gap 0 5 0 6 mm 020 024 in Starting system Electric starter Electric starter with reduction gear Battery 12 V 19 A h Fuse MPEM 5 A Electrical system 2 x 15 A VTS system ...

Page 94: ... drive Jet pump oil type SEA DOO synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction nozzle 23 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 2 Overall length 267 cm 105 in Overall width 116 cm 45 7 in Overall height 94 cm 37 in Weight 215 kg 474 lb 241 kg 531 lb Load limit passengers luggage 159 kg 351 lb CAPACITIES Fuel tank 56 5 L 15 U S gal...

Page 95: ...COOLING Type Open circuit Direct flow from propulsion unit ELECTRICAL Magneto generator output 180 W 6000 RPM Ignition system type Digital DC CDI Spark plug Make and type NGK BR8ES Gap 0 5 0 6 mm 020 024 in Starting system Electric starter with reduction gear Battery 12 V 19 A h Fuse MPEM 5 A Electrical system 2 x 15 A VTS system 7 5 A Bilge pump 3 A CARBURETION Fuel type Regular unleaded gasoline...

Page 96: ...Direct drive split FR and RR Jet pump oil type SEA DOO synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction nozzle 23 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 2 Overall length 272 cm 107 in Overall width 111 cm 43 7 in Overall height 103 cm 40 6 in Weight 250 kg 551 lb Load limit passengers luggage 159 kg 351 lb CAPACITIES Fuel tank 54 L 1...

Page 97: ...000 RPM 50 COOLING Type Open circuit Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM Ignition system type Digital CDI Spark plug Make and type NGK BR8ES Gap 0 5 0 6 mm 020 024 in Starting system Electric starter Battery 12 V 19 A h Fuse MPEM 5 A Electrical system 15 A CARBURETION Fuel type Regular unleaded gasoline Carburetor BN 40i diaphragm Fuel accelerator pu...

Page 98: ...ansmission Direct drive Jet pump oil type SEA DOO synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction nozzle 26 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 3 Overall length 302 cm 119 in Overall width 119 cm 46 9 in Overall height 95 cm 37 4 in Weight 217 kg 478 lb Load limit passengers luggage 224 kg 494 lb CAPACITIES Fuel tank 47 L 12 U S ...

Page 99: ... 7000 RPM 50 7200 RPM 50 COOLING Type Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM 180 W 6000 RPM Ignition system type Digital CDI Digital DC CDI Spark plug Make and type NGK BR8ES Gap 0 5 0 6 mm 020 024 in Starting system Electric starter Electric starter with reduction gear Battery 12 V 19 A h Fuse MPEM 5 A Electrical system 2 x...

Page 100: ...Direct drive Jet pump oil type SEA DOO synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction nozzle 23 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 3 Overall length 316 cm 124 4 in Overall width 119 cm 47 in Overall height 94 cm 37 in Weight 266 kg 586 lb 291 kg 641 lb Load limit passengers luggage 242 kg 534 lb CAPACITIES Fuel tank 56 5 L 15 U...

Page 101: ...setting 7100 50 RPM COOLING SYSTEM Type Open curcuit Direct flow from propulsion unit ELECTRICAL SYSTEM Magneto generator output 270 W 6000 RPM Ignition system type Digital inductive type Spark plug Make and type NGK BR8ES Gap 0 7 mm 039 in Starting system Electric starter Battery 12 V 19 A h Fuse MPEM 5 A Electrical system 2 x 20 A 1 1 x 15 A Fuel pump 10 A Info center 1 A FUEL SYSTEM Fuel type R...

Page 102: ...servoir oil type SEA DOO jet pump synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction nozzle 23 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 3 2 Overall length 316 cm 124 4 in 267 cm 105 1 in Overall width 119 cm 47 in 116 cm 45 7 in Overall height 94 cm 37 in Weight 293 kg 645 lb 241 kg 531 lb Load limit passengers luggage 242 kg 534 lb 159 ...

Page 103: ...hour knot SYMBOL m kg N L C kPa N m km h kn PREFIXES PREFIX kilo centi milli micro SYMBOL k c m µ MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001 0 000001 CONVERSION FACTORS TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal knot MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m lbf in kPa...

Page 104: ...tation device E I N Engine identification number PTO Power take off ECU Electronic control unit RAVE Rotax adjustable variable exhaust HP Horse power RFI Rotax fuel injection LED Light emitting diode RPM Revolution per minute MAG Magneto STD Standard MPEM Multi purpose electronic module VROI Variable rate oil injection MPH Mile per hour VTS Variable trim system Smo9901b fm Page 102 Friday Septembe...

Page 105: ...R PUBLICATIONS AVAILABLE PUBLICATION P N Shop Manual 219 100 094 Sea Doo Racing Handbook 219 000 094 Specification Booklet 219 100 100 Smo9901b fm Page 103 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 106: ...ULL IDENTIFICATION NUMBER H I N ________________________________ ENGINE IDENTIFICATION NUMBER E I N _________________________________ IDENTIFICATION NUMBER E I N Purchase Date year month day Warranty Expiry Date year month day To be completed by the dealer at the time of the sale DEALER IMPRINT AREA Smo9901b fm Page 104 Friday September 4 1998 10 45 AM www SeaDooManuals net ...

Page 107: ...__________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the event that...

Page 108: ...r expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS STAMP BOMBARDIER RECREATIONAL PRODUCTS SEA DOO WARRANTY VALCOURT QUEBEC CANADA J0E 2L0 Smo9901c fm Page 106 Friday September 4 1998 10 24 AM www SeaDooManuals net ...

Page 109: ...www SeaDooManuals net ...

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Sea-doo 1999 GS, Operator'S Manual

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Summary of Contents for 1999 GS

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