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PRO-PAK 

5

 

2.4  THE PNEUMATIC 

SYSTEM 

The pneumatic system has two pressure 

reduction  stages:  air  from  the  cylinder  is 

reduced  to  a  medium-pressure  (MP)  of 

between  5.5  and  11  bar  by  the  reducer. 

The  second  pressure  reduction  is 

performed  in  the  facemask  Demand 

Valve (DV). 
Air  from  the  cylinder  passes  through  a 

sintered  bronze  particle  filter  in  the 

cylinder  connector,  which  protects  the 

pneumatic  system,  then  through  a  short 

length  of  high-pressure  (HP)  braided 

hose to the reducer inlet manifold. 

2.5  REDUCER 

The  reducer  is  a  simple,  self-regulating, 

spring and piston device that requires no 

adjustment. It has a pressure relief valve 

(PRV)  that  protects  the  MP  system  from 

over-pressurisation. 

 

Air from the reducer is connected through 

a  reinforced,  chlorinated  polyethylene 

hose  to  the  facemask-mounted  DV, 

which  regulates  the  air  supplied  to  the 

wearer. 

2.6  GAUGE AND WHISTLE 

A  high-pressure  hose  from  the  reducer 

inlet  manifold  connects  air,  at  cylinder 

pressure,  to  a  warning  whistle  and 

pressure gauge. 
On  standard  versions,  the  warning 

whistle and pressure gauge are mounted 

on  the  left-hand  shoulder  strap.  On 

versions  fitted  with  the 

IRIS

  data-

communications  system,  the  warning 

whistle  and  pressure  gauge  are 

incorporated within the 

IRIS

 unit. 

The  warning  whistle  sounds  when 

pressure in the cylinder falls to 55 bar (

±

bar). 
The  duration  of  the  air  remaining  in  the 

cylinder,  from  the  start  of  the  warning 

whistle,  is  listed  for  each  cylinder  type 

under 

Warning Period

 in 

Table 3

The  pressure  gauge  dial  is  photo 

luminescent to aid use in low light levels. 

The 

lens 

is 

impact 

resistant 

polycarbonate.  A  rubber  shroud  protects 

the gauge. 
Should  the  gauge,  whistle  or  hose 

become  damaged,  a  restrictor  in  the 

reducer  limits  air-loss  to  less  than  25 

litres per minute. 

2.7  DEMAND VALVE 

The  DV  operates  in  conjunction  with  the 

facemask  spring  loaded  exhale  valve  to 

maintain  a  positive  pressure  within  the 

facemask. 
The  DV  has  a  servo-assisted  tilting 

diaphragm  mechanism  that  responds  to 

pressure changes within the facemask to 

regulate  the  flow  of  air  to  the  mask, 

ensuring  that  pressure  within  the  mask 

remains safely above ambient. 

 

The  DV  has  a  reset  button  that  enables 

wearers  to  close  the  airflow  through  the 

DV,  permitting  the  facemask  to  be 

removed  during  test  procedures  and  at 

the end of a task, without loss of cylinder 

air. 
When the apparatus is donned the DV is 

normally  ‘reset’  (closed),  and  is  opened 

(activated)  when  the  wearer  takes  a  first 

breath. 

Summary of Contents for PRO-PAK

Page 1: ...PRO PAK Self contained Breathing Apparatus User Instructions Article No 2014234 Issue D 12 2005...

Page 2: ...FACEMASK 12 3 7 1 All Facemasks 12 3 7 2 Facemasks with a Web Harness 12 3 7 3 Facemasks with a Net Harness 13 3 8 POSITIVE PRESSURE TEST 13 3 9 WHISTLE TEST 14 3 10 AIRLINE AND DECONTAMINATION ATTACH...

Page 3: ...the tasks being undertaken and the hazards likely to be encountered Please refer to National Regulations for guidance Adequate protection may not be provided in certain highly toxic atmospheres The ap...

Page 4: ...lations Unless otherwise specified the contaminants shall not exceed the permissible exposure level National regulations must be observed The mineral oil content shall be such that the air is without...

Page 5: ...ese instructions and national regulations These instructions cannot replace an accredited training course run by fully qualified instructors in the proper and safe use of SCOTT breathing apparatus Ple...

Page 6: ...89 Chiswick High Road London W4 4AL United Kingdom Please call Scott Health and Safety Limited for further apparatus approval details This manual contains user instructions for single cylinder twin cy...

Page 7: ...2 62 8 8 12 0 Note Only cylinders in the shaded areas above are suitable for use with Pro Pak Duo in the twin cylinder configuration The total apparatus weight must not exceed 18 kg when fully charged...

Page 8: ...ith the IRIS data communications system the warning whistle and pressure gauge are incorporated within the IRIS unit The warning whistle sounds when pressure in the cylinder falls to 55 bar 5 bar The...

Page 9: ...detailed in Section 1 2 9 FACEMASKS Pro Pak is approved for use with Vision 3 PanaSeal PanaVisor and Pro Mask PP full facemasks all of which conform to EN 136 Class 3 All are available with five poin...

Page 10: ...e airline connector is in good condition and that it connects securely to the Pro Pak pigtail iii The air supply conforms to EN 132 see Section 1 3 Compressed Air Airline Supplies iv The Pro Pak airli...

Page 11: ...ndition Screw the cylinder connector firmly into the cylinder valve outlet Should it become necessary to adjust the size of the cylinder band i Ensure that the clamp mechanism is unlocked and in the o...

Page 12: ...emoval ie the last to be removed is the first to be replaced 10 Slide a fully charged cylinder along the backplate and through the loosened cylinder band Position the cylinder outlet through the cylin...

Page 13: ...LE CYLINDER Pro Pak Duo can be adapted to accommodate either one or two cylinders Conversion is a straightforward process in which no tools are required To convert from Duo to single cylinder applicat...

Page 14: ...al To convert from single cylinder to Duo cylinders carry out the reverse of the above sequence of operations 3 5 RESET DEMAND VALVE 1 Press the black rubber reset button on the side of the DV and che...

Page 15: ...ervice 3 7 DV AND FACEMASK 3 7 1 All Facemasks 1 Check that the facemask is clean and undamaged 2 Check that the orange O ring on the DV outlet is clean and in good condition 3 Fit the DV to the facem...

Page 16: ...8 POSITIVE PRESSURE TEST 1 With the cylinder valve open insert a finger under faceseal and check for a steady outward flow of air Remove finger and allow mask to re seal 2 Hold breath for ten seconds...

Page 17: ...ment does not leak 6 DO NOT use attachments that show signs of excessive wear or damage or that leak excessively 7 Replace dust caps 3 11 RSM ATTACHMENTS 1 Remove RSM dust caps and attach a rescue mas...

Page 18: ...on the shoulder strap ends until the apparatus fits comfortably then close the waistbelt and tighten the slide buckle Note If the waistbelt is closed first tightening the shoulder straps will pull up...

Page 19: ...o the chin cup and pull the mask onto the face Grasp the pull strap at the rear of the net harness and pull the net over the head 2 Tighten harness side straps DO NOT over tighten 3 Inhale deeply to a...

Page 20: ...the cylinder valve s is are fully open and that the pressure gauge shows that there is sufficient air 2 Turn on the DV bypass knob and check for a steady flow of air into the mask Close the bypass kn...

Page 21: ...Release the handwheel locking mechanism and close the cylinder valve s 4 Open the DV bypass knob to depressurise the system then turn the bypass to OFF 5 Release the waistbelt buckle slacken shoulder...

Page 22: ...cle Numbers 2008247 and 2008248 respectively Pump dispensers are available for the above under Article Numbers 1017672 1 litre and 1017670 5 litres TriGeneTM disinfecting wipes are available from Scot...

Page 23: ...ations in a Breathing Apparatus Logbook available from Scott Health and Safety Limited under Article Number 1034745 Information recorded usually includes Name and address of employer responsible for t...

Page 24: ...st be kept up to date and available for inspection Please see Section 6 3 for details 7 2 ANNUALLY Pro Pak must be returned for a workshop service annually and for a major workshop service at six year...

Page 25: ...Scott Health and Safety Limited Pimbo Road West Pimbo Skelmersdale Lancashire WN8 9RA United Kingdom T l 44 0 1695 711711 Fax 44 0 1695 711775...

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