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P/N 595236-01  Rev. B  10/11

WARNING

THE RESPIRATORY PROTECTION PROGRAM 

UNDER WHICH THIS EQUIPMENT IS TO BE 

USED MUST DETERMINE THE APPROPRIATE 

LEVEL OF PROTECTION THAT THE RESPI-

RATOR IS EXPECTED TO PROVIDE. USE OF 

INAPPROPRIATE RESPIRATOR EQUIPMENT 

FOR THE WORK ENVIRONMENT MAY RE-

SULT IN EXPOSURE TO THE HAZARDOUS 

ATMOSPHERE WHICH MAY CAUSE SERIOUS 

INJURY OR DEATH.

CHOOSING THE APPROPRIATE EQUIPMENT

Respirators reduce but do not eliminate all exposure to the hazardous 

atmosphere. Some facepiece/respirator combinations are more effec-

tive than others at reducing exposure depending on the nature and the 

concentration of the contaminant in the hazardous atmosphere. When 

choosing a respirator and facepiece, the respiratory protection program 

under which this respirator is to be used must determine the appropriate 

level of protection that the facepiece/respirator is expected to provide. 

Use of inappropriate RESPIRATOR equipment for the work environ-

ment may result in exposure to the hazardous atmosphere which 

may cause serious injury or death.

The respiratory protection program must also take into consideration the 

levels of exposure which may be hazardous irrespective of respiratory 

protection (e.g.: contaminants which are toxic through exposure to un-

protected skin). Additional protective equipment such as apparel may be 

required. However, any additional protective equipment must not interfere 

with access to or operation of the respirator.

When properly donned and operated, the SCOTT ISCBA respirator pro-

vides limited protection from airborne contaminants to only the respiratory 

system and part of the face of the user. The using agency must provide 

the appropriate protective clothing for use with the ISCBA respirator and 

must insure that protective clothing does not interfere with the operation 

of the ISCBA respirator.

WARNING

THIS RESPIRATOR PROVIDES PROTEC-

TION ONLY TO THE USER’S RESPIRATORY 

SYSTEM AND TO PART OF THE FACE. IF 

THE HAZARDOUS ATMOSPHERE CONTAINS 

TOXINS OR CONTAMINANTS WHICH MAY 

POISON THROUGH THE SKIN, ADDITIONAL 

PROTECTIVE EQUIPMENT MAY BE RE-

QUIRED. FAILURE TO PROVIDE ADEQUATE 

PROTECTIVE EQUIPMENT FOR THE HAZ-

ARDS IN THE WORKPLACE MAY RESULT 

IN SERIOUS INJURY OR DEATH.

NIOSH approval is granted to respiratory protection equipment made up 

of specific combinations of parts or assemblies that have been success-

fully tested to the performance standards established by the approval 

agencies. 
To maintain NIOSH approval, an AV-3000 facepiece equipped with a Sure-

Seal face seal P/N 31001738 (Small), P/N 31001739 (Medium), or P/N 

31001740 (Large) must be used 

only

 with Grey Nose Cup P/N 31001043 

(Small), P/N 31001044 (Medium), or P/N 31001045 (Large). 
If you are using an AV-3000 facepiece equipped with a SureSeal face seal 

and do not have a Grey Nose Cup, contact SCOTT or your authorized 

SCOTT distributor. Failure to comply with this requirement will void the 

approvals for your respirator. Use of a non-approved configuration in a 

hazardous atmosphere may result in serious injury or death.

WARNING

TO MAINTAIN NIOSH APPROVAL, AN AV-3000 

FACEPIECE EQUIPPED WITH A SURESEAL 

FACE SEAL P/N 31001738 (SMALL), P/N 

31001739 (MEDIUM), OR P/N 31001740 

(LARGE) MUST BE USED ONLY WITH 

GREY NOSE CUP P/N 31001043 (SMALL), 

P/N 31001044 (MEDIUM), OR P/N 31001045 

(LARGE). USE OF A NON-APPROVED 

CONFIGURATION IN A HAZARDOUS ATMO-

SPHERE MAY RESULT IN SERIOUS INJURY 

OR DEATH.

Summary of Contents for AIR-PAK 75i 2.2

Page 1: ...AINING DISREGARD OF THE WARNINGS AND INSTRUCTIONS CONTAINED HEREIN AND FAILURE TO INSPECT AND MAINTAIN THIS RESPIRATOR READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE OR SERVICE THIS...

Page 2: ...by these instructions are equipped with shoulder straps waist straps and head harnesses are made of Kevlar1 The full facepiece is available in a variety of models and sizes and must be properly fitted...

Page 3: ...here is a malfunction in the primary path of the dual path pressure reducer Air is normally supplied through the primary air path of the pressure reducer If the primary air path of the pressure reduce...

Page 4: ...he respiratory system and part of the face of the user The using agency must provide the appropriate protective clothing for use with the ISCBA respirator and must insure that protective clothing does...

Page 5: ...ssible presence in the compressed air of carbon dioxide con centrations greater than 04 normally found in atmospheric air 7 the atmospheric pressure for example if used in a pressurized tun nel or cai...

Page 6: ...he Code of Federal Regulations and are certified by the National Institute of Occupational Safety and Health NIOSH Each respirator configuration is approved under the appropriate approval number for t...

Page 7: ...ING RAPIDLY THE USER MUST LEAVE THE HAZARDOUS ATMOSPHERE IM MEDIATELY 3 When the battery requires changing the round LOW BATTERY in dicator at the right of the display will light for twenty 20 seconds...

Page 8: ...ler After passing the NEGATIVE PRESSURE LEAK TEST the facepiece size selected must be verified by successfully passing a respirator Quantitative Fit Test When fit testing for Open Circuit Pressure Dem...

Page 9: ...TEST and the Quantitative Fit Test If leakage is still detected either per these user instructions or the OSHA fit testing process the use of Mask Seal Kit P N 805655 01 may be required to attain a p...

Page 10: ...JURY OR DEATH INSPECTION OF THE BREATHING AIR CYLINDER 1 Visually inspect breathing air cylinder and valve assembly for physical damage such as dents or gouges in metal or in composite wrapping Cylind...

Page 11: ...e that may break the seal 3 Inspect the breathing regulator for damaged or missing compo nents a Verify that the regulator gasket is not damaged and is in place around the outlet port of the regulator...

Page 12: ...eing used A Nose Cup is standard on the SCOTT AV 2000 and AV 3000 full facepieces and optional on the SCOTT O VISTA full facepiece a SCOTT AV 3000 Facepieces are available with two different styles of...

Page 13: ...following a Inspect the operation of the locking sleeve on the female quick disconnect If any damage is noted remove it from service and tag for repair b Inspect the condition of the male quick disco...

Page 14: ...l If the LOW BATTERY light at the far right of the display remains lit or begins to flash replace the batteries according to the BATTERY REPLACEMENT section of this instruction before proceeding c If...

Page 15: ...d EMPTY band see FIGURE 9 a The VIBRALERT end of service indicator alarm shall actuate rapid clicking b The red light on the far left of the HEADS UP DISPLAY shall flash rapidly at ten 10 times per se...

Page 16: ...ides the basic steps for use of the AIR PAK 75i SCBA Training and practice with the equipment are required before use to assure that the user is completely familiar with the operation of the respirato...

Page 17: ...waistband Grasp waist belt buckles Extend waist belt and connect f Pull on belt ends to adjust waist belt for firm fit on hips g Stand up straight and readjust the shoulder straps as needed to ensure...

Page 18: ...arness to the head Periodically repeating the fit testing is required to identify any physical changes of the user such as those listed above which could affect the fit of the facepiece NOTE IF THE ST...

Page 19: ...n properly located in the chin pocket while pulling the head harness over the top of the head Verify that no hair or clothing is interfering with the face to facepiece seal See FIGURE 9 A 4 Tighten th...

Page 20: ...ioned in the chin cup Verify that no hair or clothing is interfering with the face to facepiece seal Hold the facepiece in place with the chin properly located in the chin cup throughout the donning p...

Page 21: ...temple strap end toward the rear of the head Alternate hands to maintain the facepiece position on the face 7 Verify the proper location of the face in the facepiece and the chin in the chin cup Tight...

Page 22: ...on your head If necessary adjust the head harness to the center of the crown of the head 10 Verify the proper location of the face in the facepiece and the chin in the chin cup Retighten the straps if...

Page 23: ...oo low on the face as evidenced by pressure on the forehead or the facepiece making contact with the throat area permitting a break in the seal The illustrations below depict the AV 3000 SureSeal but...

Page 24: ...er valve the VIBRALERT Alarm will not actuate due to the air flowing freely on the facepiece 5 With facepiece sealed to face inhale sharply to actuate respirator Air will then be supplied during inhal...

Page 25: ...tory protection program a PLAN EVERY ENTRY INTO A CONTAMINATED OR UNKNOWN ATMOSPHERE TO ENSURE THAT THERE IS SUFFICIENT AIR SUPPLY TO ENTER PERFORM THE REQUIRED TASKS AND RETURN TO A SAFE BREATHING AR...

Page 26: ...AIR SUPPLY WHEN THE FACEPIECE IS REMOVED AND THE CYLINDER VALVE IS STILL OPEN THE PURGE VALVE AND VIBRALERT WILL FUNCTION NORMALLY WITH THE AIR SAVER DONNING SWITCH ACTIVATED IF THE PURGE VALVE IS OPE...

Page 27: ...g and correcting the reason for the end of service indicator alarm 2 Make sure that the remaining air supply in the cylinder is sufficient to accomplish the purpose for which respirator use has been r...

Page 28: ...respirator user is incapacitated within the hazardous atmosphere The RIC UAC manifold is equipped with a relief valve which will open if the supply pressure of the emergency air supply exceeds the ma...

Page 29: ...y b If the respirator user s cylinder is being filled from a supply hose con nected to a high pressure air supply source extra care is required to prevent over filling the respirator user s cylinder I...

Page 30: ...y has not been depleted to approximately 25 of full rated capacity LEAVE THE CONTAMINATED AREA AT ONCE NOTE IF THE VIBRALERT ACTUATES BEFORE THE AIR SUPPLY IS DE PLETED TO APPROXIMATELY 25 OF FULL RAT...

Page 31: ...IRFLOW WHICH COULD LEAD TO SERIOUS INJURY OR DEATH WARNING A PROPERLY INSTALLED NOSE CUP AS SEMBLY IS REQUIRED FOR USE OF THIS RESPIRATOR IN TEMPERATURES AT OR BELOW FREEZING 32 F 0 C FAIL URE TO USE...

Page 32: ...service 30 minute rated only Model 4 5 SCBA s must use only cylinder and valve assemblies marked for 4500 psig service 30 minute 45 minute or one hour rated Always inspect the cylinder valve assembly...

Page 33: ...ent and undamaged See FIGURE 17 If the gasket is present and undamaged align the high pressure coupling with the outlet of the cylinder valve and tighten the hose coupling to the cylinder valve by han...

Page 34: ...3 Rinse with drinking water using a spray bottle or running water 4 Shake excess water off of facepiece and then dry with a clean lint free cloth or gently blow dry with clean dry breathing air of 30...

Page 35: ...HIN CIRCLE REGULATOR OPENING 4 Depress the donning air saver switch close the purge knob by turning fully clockwise Use the SCOTT recommended sanitiz ing or disinfecting cleaner in the regulator openi...

Page 36: ...ylinder valve fully tag unit for repair and remove from service 7 Open the purge valve and observe the air flow from the regulator spray bar Droplets of water indicate the regulator is not dry Dry the...

Page 37: ...tor equipped with a quick disconnect to the respirator See FIGURE 4 4 Verify that the respirator is thoroughly dry before placing in stor age 5 Place the clean and dry facepiece in a sealable enclosur...

Page 38: ...ddition to the visual and functional test of the respirator by a SCOTT Authorized Service Center all air cylinders used with SCOTT respirators must be periodically visually inspected and hydrostatical...

Page 39: ...WARNING ONLY THOSE OPTIONS AND OR ACCES SORIES AUTHORIZED BY SCOTT AND APPROVED BY NIOSH MAY BE INSTALLED IN THIS RESPIRATOR THE USE OF UNAU THORIZED AND OR UNAPPROVED OPTIONS OR ACCESSORIES COULD CA...

Page 40: ...DISPLAY AS DESCRIBED IN THIS INSTRUCTION AND CORRECT ANY DAMAGE FOUND DO NOT SUBSTITUTE ANY PARTS OR COMPONENTS USE ONLY THE BATTERIES AS SPECIFIED IN THIS INSTRUCTION THE FAILURE TO CORRECT ANY DAMAG...

Page 41: ...the cover and set aside 4 Remove used batteries from battery compartment by sliding them out of the battery compart ment 6 The battery cover must be in stalled so that it is water tight after replace...

Page 42: ...ND OTHER APPLICABLE REGULATIONS N NEVER SUBSTITUTE MODIFY ADD OR OMIT PARTS USE ONLY EXACT REPLACEMENT PARTS IN THE CONFIGURATION AS SPECIFIED BY THE MANUFACTURER O REFER TO USER S INSTRUCTIONS AND OR...

Page 43: ...Y PROTECTION DUR ING ENTRY INTO OR ESCAPE FROM OXYGEN DEFICIENT ATMOSPHERES GASES AND VAPORS AT TEMPERATURES ABOVE 25 F 32 C MASK SEAL KIT P N 805655 01 IS REQUIRED IF A USER SEAL CHECK IS UNSATISFACT...

Page 44: ...ts in workmanship and materials for one 1 year from the date of original manufacture by SCOTT SCOTT s obligation under this warranty is limited to replacing or repairing at SCOTT s option THE PRODUCTS...

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