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Page 18 of 44

P/N 595236-01  Rev. B  10/11

USE OF RESPIRATOR CONTINUED...

FACEPIECE DONNING PROCEDURES 

Before use of the respirator, the user must read and practice the proce-

dures for donning, use, and termination of use. The user must be familiar 

with and practice the prescribed donning, leak test, use, and termination 

of use procedures prior to respirator use. Follow the donning instructions 

for the model facepiece you have.
The DONNING INSTRUCTIONS for FOUR STRAP full facepieces (such 

as the AV-2000, AV-3000, and the Weld-O-Vista) and the FIVE STRAP 

full facepieces (such as the AV-3000 SureSeal) are included in this 

instruction.
The respirator MUST NOT be worn when conditions prevent a good face 

to facepiece seal. Such conditions include but are not limited to: 

•  long hair at the forehead or the side of the face that interferes with 

the sealing surface or gets caught in the head harness buckles,

•  facial hair such as growth of beard or sideburns, or low hairline that 

crosses or interferes with the sealing surface,

•  thick or protruding hairstyles such as pony tails or buns that interfere 

with the smooth and close fit of the head harness to the head,

•  temple pieces on corrective glasses,
•  a skull cap that projects under the facepiece,
•  excessive use of cosmetics including moisturizers, make-up, or after 

shave,

•  the absence of one or both dentures,
•  weight loss or weight gain since last fit testing,
•  facial scarring,
•  anything else which interferes with the face to facepiece seal or the 

fit of the head harness to the head.

Periodically repeating the fit testing is required to identify any physical 

changes of the user (such as those listed above) which could affect the 

fit of the facepiece.

NOTE

IF THE STYLE FULL FACEPIECE RESPIRATOR MASK IS BEING DONNED 

FOR THE FIRST TIME OR IF THIS IS THE FIRST TIME A PARTICULAR 

STYLE FACEPIECE IS TO BE USED, REFER TO THE APPROPRIATE 

STEPS IN THE FACEPIECE FITTING SECTION OF THIS INSTRUCTION. 

DURING TRAINING, THE USER MUST DETERMINE THE LEVEL OF TIGHT-

NESS OF THE HEAD HARNESS REQUIRED TO PROVIDE THE BEST SEAL 

AND MOST SECURE FIT. 

If the facepiece is to be used with a hood, refer to the donning instruc-

tions provided with the hood. For other head gear that will cover the 

facepiece head harness and/or hood, don the facepiece/hood first, then 

don the other head gear.

To don the facepiece and begin use of respirator, proceed as fol-

lows:

WARNING

RESPIRATORS SHALL NOT BE WORN WHEN 

CONDITIONS PREVENT A GOOD FACE SEAL. 

SUCH CONDITIONS MAY INCLUDE, BUT ARE 

NOT LIMITED TO, GROWTH OF BEARDS, 

SIDEBURNS, FACIAL HAIR OR LOW HAIR-

LINE THAT CROSSES OR INTERFERES 

WITH THE SEALING SURFACE, THICK OR 

PROTRUDING HAIRSTYLES SUCH AS PONY 

TAILS OR BUNS THAT INTERFERE WITH THE 

SMOOTH AND CLOSE FIT OF THE HEAD 

HARNESS TO THE HEAD, A SKULL CAP 

THAT PROJECTS UNDER THE FACEPIECE, 

TEMPLE PIECES ON CORRECTIVE EYE 

GLASSES, EXCESSIVE USE OF COSMET-

ICS INCLUDING MOISTURIZERS, MAKE-UP, 

OR AFTER SHAVE, OR ANYTHING ELSE 

WHICH INTERFERES WITH THE FACE TO 

FACEPIECE SEAL. ALSO, THE ABSENCE OF 

ONE OR BOTH DENTURES CAN SERIOUSLY 

AFFECT THE FIT OF A FACEPIECE. USE OF 

AN IMPROPERLY FITTED FACEPIECE MAY 

LEAD TO EXPOSURE TO THE HAZARDOUS 

ATMOSPHERE WHICH COULD RESULT IN 

SERIOUS INJURY OR DEATH.

Summary of Contents for AIR-PAK 75i 2.2

Page 1: ...AINING DISREGARD OF THE WARNINGS AND INSTRUCTIONS CONTAINED HEREIN AND FAILURE TO INSPECT AND MAINTAIN THIS RESPIRATOR READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE OR SERVICE THIS...

Page 2: ...by these instructions are equipped with shoulder straps waist straps and head harnesses are made of Kevlar1 The full facepiece is available in a variety of models and sizes and must be properly fitted...

Page 3: ...here is a malfunction in the primary path of the dual path pressure reducer Air is normally supplied through the primary air path of the pressure reducer If the primary air path of the pressure reduce...

Page 4: ...he respiratory system and part of the face of the user The using agency must provide the appropriate protective clothing for use with the ISCBA respirator and must insure that protective clothing does...

Page 5: ...ssible presence in the compressed air of carbon dioxide con centrations greater than 04 normally found in atmospheric air 7 the atmospheric pressure for example if used in a pressurized tun nel or cai...

Page 6: ...he Code of Federal Regulations and are certified by the National Institute of Occupational Safety and Health NIOSH Each respirator configuration is approved under the appropriate approval number for t...

Page 7: ...ING RAPIDLY THE USER MUST LEAVE THE HAZARDOUS ATMOSPHERE IM MEDIATELY 3 When the battery requires changing the round LOW BATTERY in dicator at the right of the display will light for twenty 20 seconds...

Page 8: ...ler After passing the NEGATIVE PRESSURE LEAK TEST the facepiece size selected must be verified by successfully passing a respirator Quantitative Fit Test When fit testing for Open Circuit Pressure Dem...

Page 9: ...TEST and the Quantitative Fit Test If leakage is still detected either per these user instructions or the OSHA fit testing process the use of Mask Seal Kit P N 805655 01 may be required to attain a p...

Page 10: ...JURY OR DEATH INSPECTION OF THE BREATHING AIR CYLINDER 1 Visually inspect breathing air cylinder and valve assembly for physical damage such as dents or gouges in metal or in composite wrapping Cylind...

Page 11: ...e that may break the seal 3 Inspect the breathing regulator for damaged or missing compo nents a Verify that the regulator gasket is not damaged and is in place around the outlet port of the regulator...

Page 12: ...eing used A Nose Cup is standard on the SCOTT AV 2000 and AV 3000 full facepieces and optional on the SCOTT O VISTA full facepiece a SCOTT AV 3000 Facepieces are available with two different styles of...

Page 13: ...following a Inspect the operation of the locking sleeve on the female quick disconnect If any damage is noted remove it from service and tag for repair b Inspect the condition of the male quick disco...

Page 14: ...l If the LOW BATTERY light at the far right of the display remains lit or begins to flash replace the batteries according to the BATTERY REPLACEMENT section of this instruction before proceeding c If...

Page 15: ...d EMPTY band see FIGURE 9 a The VIBRALERT end of service indicator alarm shall actuate rapid clicking b The red light on the far left of the HEADS UP DISPLAY shall flash rapidly at ten 10 times per se...

Page 16: ...ides the basic steps for use of the AIR PAK 75i SCBA Training and practice with the equipment are required before use to assure that the user is completely familiar with the operation of the respirato...

Page 17: ...waistband Grasp waist belt buckles Extend waist belt and connect f Pull on belt ends to adjust waist belt for firm fit on hips g Stand up straight and readjust the shoulder straps as needed to ensure...

Page 18: ...arness to the head Periodically repeating the fit testing is required to identify any physical changes of the user such as those listed above which could affect the fit of the facepiece NOTE IF THE ST...

Page 19: ...n properly located in the chin pocket while pulling the head harness over the top of the head Verify that no hair or clothing is interfering with the face to facepiece seal See FIGURE 9 A 4 Tighten th...

Page 20: ...ioned in the chin cup Verify that no hair or clothing is interfering with the face to facepiece seal Hold the facepiece in place with the chin properly located in the chin cup throughout the donning p...

Page 21: ...temple strap end toward the rear of the head Alternate hands to maintain the facepiece position on the face 7 Verify the proper location of the face in the facepiece and the chin in the chin cup Tight...

Page 22: ...on your head If necessary adjust the head harness to the center of the crown of the head 10 Verify the proper location of the face in the facepiece and the chin in the chin cup Retighten the straps if...

Page 23: ...oo low on the face as evidenced by pressure on the forehead or the facepiece making contact with the throat area permitting a break in the seal The illustrations below depict the AV 3000 SureSeal but...

Page 24: ...er valve the VIBRALERT Alarm will not actuate due to the air flowing freely on the facepiece 5 With facepiece sealed to face inhale sharply to actuate respirator Air will then be supplied during inhal...

Page 25: ...tory protection program a PLAN EVERY ENTRY INTO A CONTAMINATED OR UNKNOWN ATMOSPHERE TO ENSURE THAT THERE IS SUFFICIENT AIR SUPPLY TO ENTER PERFORM THE REQUIRED TASKS AND RETURN TO A SAFE BREATHING AR...

Page 26: ...AIR SUPPLY WHEN THE FACEPIECE IS REMOVED AND THE CYLINDER VALVE IS STILL OPEN THE PURGE VALVE AND VIBRALERT WILL FUNCTION NORMALLY WITH THE AIR SAVER DONNING SWITCH ACTIVATED IF THE PURGE VALVE IS OPE...

Page 27: ...g and correcting the reason for the end of service indicator alarm 2 Make sure that the remaining air supply in the cylinder is sufficient to accomplish the purpose for which respirator use has been r...

Page 28: ...respirator user is incapacitated within the hazardous atmosphere The RIC UAC manifold is equipped with a relief valve which will open if the supply pressure of the emergency air supply exceeds the ma...

Page 29: ...y b If the respirator user s cylinder is being filled from a supply hose con nected to a high pressure air supply source extra care is required to prevent over filling the respirator user s cylinder I...

Page 30: ...y has not been depleted to approximately 25 of full rated capacity LEAVE THE CONTAMINATED AREA AT ONCE NOTE IF THE VIBRALERT ACTUATES BEFORE THE AIR SUPPLY IS DE PLETED TO APPROXIMATELY 25 OF FULL RAT...

Page 31: ...IRFLOW WHICH COULD LEAD TO SERIOUS INJURY OR DEATH WARNING A PROPERLY INSTALLED NOSE CUP AS SEMBLY IS REQUIRED FOR USE OF THIS RESPIRATOR IN TEMPERATURES AT OR BELOW FREEZING 32 F 0 C FAIL URE TO USE...

Page 32: ...service 30 minute rated only Model 4 5 SCBA s must use only cylinder and valve assemblies marked for 4500 psig service 30 minute 45 minute or one hour rated Always inspect the cylinder valve assembly...

Page 33: ...ent and undamaged See FIGURE 17 If the gasket is present and undamaged align the high pressure coupling with the outlet of the cylinder valve and tighten the hose coupling to the cylinder valve by han...

Page 34: ...3 Rinse with drinking water using a spray bottle or running water 4 Shake excess water off of facepiece and then dry with a clean lint free cloth or gently blow dry with clean dry breathing air of 30...

Page 35: ...HIN CIRCLE REGULATOR OPENING 4 Depress the donning air saver switch close the purge knob by turning fully clockwise Use the SCOTT recommended sanitiz ing or disinfecting cleaner in the regulator openi...

Page 36: ...ylinder valve fully tag unit for repair and remove from service 7 Open the purge valve and observe the air flow from the regulator spray bar Droplets of water indicate the regulator is not dry Dry the...

Page 37: ...tor equipped with a quick disconnect to the respirator See FIGURE 4 4 Verify that the respirator is thoroughly dry before placing in stor age 5 Place the clean and dry facepiece in a sealable enclosur...

Page 38: ...ddition to the visual and functional test of the respirator by a SCOTT Authorized Service Center all air cylinders used with SCOTT respirators must be periodically visually inspected and hydrostatical...

Page 39: ...WARNING ONLY THOSE OPTIONS AND OR ACCES SORIES AUTHORIZED BY SCOTT AND APPROVED BY NIOSH MAY BE INSTALLED IN THIS RESPIRATOR THE USE OF UNAU THORIZED AND OR UNAPPROVED OPTIONS OR ACCESSORIES COULD CA...

Page 40: ...DISPLAY AS DESCRIBED IN THIS INSTRUCTION AND CORRECT ANY DAMAGE FOUND DO NOT SUBSTITUTE ANY PARTS OR COMPONENTS USE ONLY THE BATTERIES AS SPECIFIED IN THIS INSTRUCTION THE FAILURE TO CORRECT ANY DAMAG...

Page 41: ...the cover and set aside 4 Remove used batteries from battery compartment by sliding them out of the battery compart ment 6 The battery cover must be in stalled so that it is water tight after replace...

Page 42: ...ND OTHER APPLICABLE REGULATIONS N NEVER SUBSTITUTE MODIFY ADD OR OMIT PARTS USE ONLY EXACT REPLACEMENT PARTS IN THE CONFIGURATION AS SPECIFIED BY THE MANUFACTURER O REFER TO USER S INSTRUCTIONS AND OR...

Page 43: ...Y PROTECTION DUR ING ENTRY INTO OR ESCAPE FROM OXYGEN DEFICIENT ATMOSPHERES GASES AND VAPORS AT TEMPERATURES ABOVE 25 F 32 C MASK SEAL KIT P N 805655 01 IS REQUIRED IF A USER SEAL CHECK IS UNSATISFACT...

Page 44: ...ts in workmanship and materials for one 1 year from the date of original manufacture by SCOTT SCOTT s obligation under this warranty is limited to replacing or repairing at SCOTT s option THE PRODUCTS...

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