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Page 30 of 44

P/N 595236-01  Rev. B  10/11

WARNING

EMERGENCY PROCEDURE #3 IS THE ONLY 

TIME THE RESPIRATOR MAY BE OPERATED 

WITH THE CYLINDER VALVE LESS THAN 

FULLY OPENED.

WARNING

THESE EMERGENCY OPERATION PRO-

CEDURES ARE FOR EMERGENCY USE 

ONLY AND ARE MEANT TO SUPPLEMENT, 

NOT REPLACE, THE EMERGENCY PRO-

CEDURES PRESCRIBED BY YOUR RE-

SPIRATORY PROTECTION PROGRAM. IF 

THEIR USE IS REQUIRED, LEAVE THE 

HAZARDOUS AREA AT ONCE.  USE OF 

THESE EMERGENCY PROCEDURES WILL 

INCREASE THE RATE OF CONSUMPTION 

OF THE AIR SUPPLY AND MAY CAUSE 

THE END OF SERVICE INDICATOR ALARM 

TO DIMINISH IN INTENSITY OR STOP COM-

PLETELY. FAILURE TO LEAVE THE HAZ-

ARDOUS AREA IMMEDIATELY MAY RESULT 

IN SERIOUS INJURY OR DEATH.

WARNING

THE AIRFLOW THROUGH THE RESPIRA-

TOR WHEN THE PURGE VALVE IS IN USE 

CAN EXCEED 200 LITERS PER MINUTE.  

TO REDUCE AIR CONSUMPTION, THE AIR-

FLOW MAY BE REDUCED BY PARTIALLY 

CLOSING THE PURGE VALVE. FAILURE TO 

LEAVE THE HAZARDOUS AREA WHEN THE 

PURGE VALVE IS IN USE MAY RESULT IN A 

SUDDEN TERMINATION OF BREATHING AIR 

WHICH COULD CAUSE SERIOUS INJURY 

OR DEATH.

EMERGENCY OPERATION

The respirator is automatic in function. It requires only the opening of 

the cylinder valve and the proper donning of the facepiece to begin use, 

and the closing of the cylinder valve to end use. If there is a malfunc-

tion or a suspected malfunction, use one of the emergency procedures 

listed below:
1.  If the VIBRALERT end of service time indicator alarm actuates during 

use, even if the air supply has not been depleted to approximately 

25% of full rated capacity, LEAVE THE CONTAMINATED AREA AT 

ONCE.

NOTE

IF THE VIBRALERT ACTUATES BEFORE THE AIR SUPPLY IS DE-

PLETED TO APPROXIMATELY 25% OF FULL RATED CAPACITY, IT MAY 

INDICATE A FAILURE OF THE PRIMARY REDUCER PATH IN THE PRES-

SURE REDUCER, A MALFUNCTIONING REMOTE AIR SUPPLY GAUGE, 

OR A FAILURE OF THE END OF SERVICE INDICATOR ALARM. LEAVE 

THE AREA REQUIRING RESPIRATORY PROTECTION IMMEDIATELY 

WHEN THE ALARM IS ACTUATED.
2.  If the air supply is partially or completely cut off during use, fully open 

the red purge valve on the regulator by turning it counterclockwise 

(pointer on knob downward) and check to be sure the cylinder valve 

is fully opened (turned fully counterclockwise). LEAVE THE CONTAMI-

NATED AREA AT ONCE AFTER OPENING THE PURGE VALVE.

3.  If the air supply begins to flow freely into the facepiece during use, 

fully open the red purge valve knob on the regulator by turning it 

counterclockwise (pointer on knob downward). Partially close the 

cylinder valve by pushing in and rotating clockwise to regulate the 

flow of air to satisfy the requirements of the user. Do not close the 

cylinder valve completely. LEAVE THE CONTAMINATED AREA AT 

ONCE AFTER PARTIALLY CLOSING CYLINDER VALVE.

4.  If there is a blockage of air flow or sudden and complete loss of the 

system air supply so that there is total loss of respiratory protection, 

LEAVE THE CONTAMINATED AREA AT ONCE. USE ALL NECES-

SARY PRECAUTIONS AND FOLLOW EMERGENCY PROCEDURES 

PRESCRIBED BY YOUR ESTABLISHED RESPIRATORY PROTEC-

TION PROGRAM.

 

If any of the above procedures are used, REMOVE THE RESPIRA-

TOR FROM SERVICE AND TAG FOR REPAIR BY AUTHORIZED 

PERSONNEL.

Summary of Contents for AIR-PAK 75i 2.2

Page 1: ...AINING DISREGARD OF THE WARNINGS AND INSTRUCTIONS CONTAINED HEREIN AND FAILURE TO INSPECT AND MAINTAIN THIS RESPIRATOR READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE OR SERVICE THIS...

Page 2: ...by these instructions are equipped with shoulder straps waist straps and head harnesses are made of Kevlar1 The full facepiece is available in a variety of models and sizes and must be properly fitted...

Page 3: ...here is a malfunction in the primary path of the dual path pressure reducer Air is normally supplied through the primary air path of the pressure reducer If the primary air path of the pressure reduce...

Page 4: ...he respiratory system and part of the face of the user The using agency must provide the appropriate protective clothing for use with the ISCBA respirator and must insure that protective clothing does...

Page 5: ...ssible presence in the compressed air of carbon dioxide con centrations greater than 04 normally found in atmospheric air 7 the atmospheric pressure for example if used in a pressurized tun nel or cai...

Page 6: ...he Code of Federal Regulations and are certified by the National Institute of Occupational Safety and Health NIOSH Each respirator configuration is approved under the appropriate approval number for t...

Page 7: ...ING RAPIDLY THE USER MUST LEAVE THE HAZARDOUS ATMOSPHERE IM MEDIATELY 3 When the battery requires changing the round LOW BATTERY in dicator at the right of the display will light for twenty 20 seconds...

Page 8: ...ler After passing the NEGATIVE PRESSURE LEAK TEST the facepiece size selected must be verified by successfully passing a respirator Quantitative Fit Test When fit testing for Open Circuit Pressure Dem...

Page 9: ...TEST and the Quantitative Fit Test If leakage is still detected either per these user instructions or the OSHA fit testing process the use of Mask Seal Kit P N 805655 01 may be required to attain a p...

Page 10: ...JURY OR DEATH INSPECTION OF THE BREATHING AIR CYLINDER 1 Visually inspect breathing air cylinder and valve assembly for physical damage such as dents or gouges in metal or in composite wrapping Cylind...

Page 11: ...e that may break the seal 3 Inspect the breathing regulator for damaged or missing compo nents a Verify that the regulator gasket is not damaged and is in place around the outlet port of the regulator...

Page 12: ...eing used A Nose Cup is standard on the SCOTT AV 2000 and AV 3000 full facepieces and optional on the SCOTT O VISTA full facepiece a SCOTT AV 3000 Facepieces are available with two different styles of...

Page 13: ...following a Inspect the operation of the locking sleeve on the female quick disconnect If any damage is noted remove it from service and tag for repair b Inspect the condition of the male quick disco...

Page 14: ...l If the LOW BATTERY light at the far right of the display remains lit or begins to flash replace the batteries according to the BATTERY REPLACEMENT section of this instruction before proceeding c If...

Page 15: ...d EMPTY band see FIGURE 9 a The VIBRALERT end of service indicator alarm shall actuate rapid clicking b The red light on the far left of the HEADS UP DISPLAY shall flash rapidly at ten 10 times per se...

Page 16: ...ides the basic steps for use of the AIR PAK 75i SCBA Training and practice with the equipment are required before use to assure that the user is completely familiar with the operation of the respirato...

Page 17: ...waistband Grasp waist belt buckles Extend waist belt and connect f Pull on belt ends to adjust waist belt for firm fit on hips g Stand up straight and readjust the shoulder straps as needed to ensure...

Page 18: ...arness to the head Periodically repeating the fit testing is required to identify any physical changes of the user such as those listed above which could affect the fit of the facepiece NOTE IF THE ST...

Page 19: ...n properly located in the chin pocket while pulling the head harness over the top of the head Verify that no hair or clothing is interfering with the face to facepiece seal See FIGURE 9 A 4 Tighten th...

Page 20: ...ioned in the chin cup Verify that no hair or clothing is interfering with the face to facepiece seal Hold the facepiece in place with the chin properly located in the chin cup throughout the donning p...

Page 21: ...temple strap end toward the rear of the head Alternate hands to maintain the facepiece position on the face 7 Verify the proper location of the face in the facepiece and the chin in the chin cup Tight...

Page 22: ...on your head If necessary adjust the head harness to the center of the crown of the head 10 Verify the proper location of the face in the facepiece and the chin in the chin cup Retighten the straps if...

Page 23: ...oo low on the face as evidenced by pressure on the forehead or the facepiece making contact with the throat area permitting a break in the seal The illustrations below depict the AV 3000 SureSeal but...

Page 24: ...er valve the VIBRALERT Alarm will not actuate due to the air flowing freely on the facepiece 5 With facepiece sealed to face inhale sharply to actuate respirator Air will then be supplied during inhal...

Page 25: ...tory protection program a PLAN EVERY ENTRY INTO A CONTAMINATED OR UNKNOWN ATMOSPHERE TO ENSURE THAT THERE IS SUFFICIENT AIR SUPPLY TO ENTER PERFORM THE REQUIRED TASKS AND RETURN TO A SAFE BREATHING AR...

Page 26: ...AIR SUPPLY WHEN THE FACEPIECE IS REMOVED AND THE CYLINDER VALVE IS STILL OPEN THE PURGE VALVE AND VIBRALERT WILL FUNCTION NORMALLY WITH THE AIR SAVER DONNING SWITCH ACTIVATED IF THE PURGE VALVE IS OPE...

Page 27: ...g and correcting the reason for the end of service indicator alarm 2 Make sure that the remaining air supply in the cylinder is sufficient to accomplish the purpose for which respirator use has been r...

Page 28: ...respirator user is incapacitated within the hazardous atmosphere The RIC UAC manifold is equipped with a relief valve which will open if the supply pressure of the emergency air supply exceeds the ma...

Page 29: ...y b If the respirator user s cylinder is being filled from a supply hose con nected to a high pressure air supply source extra care is required to prevent over filling the respirator user s cylinder I...

Page 30: ...y has not been depleted to approximately 25 of full rated capacity LEAVE THE CONTAMINATED AREA AT ONCE NOTE IF THE VIBRALERT ACTUATES BEFORE THE AIR SUPPLY IS DE PLETED TO APPROXIMATELY 25 OF FULL RAT...

Page 31: ...IRFLOW WHICH COULD LEAD TO SERIOUS INJURY OR DEATH WARNING A PROPERLY INSTALLED NOSE CUP AS SEMBLY IS REQUIRED FOR USE OF THIS RESPIRATOR IN TEMPERATURES AT OR BELOW FREEZING 32 F 0 C FAIL URE TO USE...

Page 32: ...service 30 minute rated only Model 4 5 SCBA s must use only cylinder and valve assemblies marked for 4500 psig service 30 minute 45 minute or one hour rated Always inspect the cylinder valve assembly...

Page 33: ...ent and undamaged See FIGURE 17 If the gasket is present and undamaged align the high pressure coupling with the outlet of the cylinder valve and tighten the hose coupling to the cylinder valve by han...

Page 34: ...3 Rinse with drinking water using a spray bottle or running water 4 Shake excess water off of facepiece and then dry with a clean lint free cloth or gently blow dry with clean dry breathing air of 30...

Page 35: ...HIN CIRCLE REGULATOR OPENING 4 Depress the donning air saver switch close the purge knob by turning fully clockwise Use the SCOTT recommended sanitiz ing or disinfecting cleaner in the regulator openi...

Page 36: ...ylinder valve fully tag unit for repair and remove from service 7 Open the purge valve and observe the air flow from the regulator spray bar Droplets of water indicate the regulator is not dry Dry the...

Page 37: ...tor equipped with a quick disconnect to the respirator See FIGURE 4 4 Verify that the respirator is thoroughly dry before placing in stor age 5 Place the clean and dry facepiece in a sealable enclosur...

Page 38: ...ddition to the visual and functional test of the respirator by a SCOTT Authorized Service Center all air cylinders used with SCOTT respirators must be periodically visually inspected and hydrostatical...

Page 39: ...WARNING ONLY THOSE OPTIONS AND OR ACCES SORIES AUTHORIZED BY SCOTT AND APPROVED BY NIOSH MAY BE INSTALLED IN THIS RESPIRATOR THE USE OF UNAU THORIZED AND OR UNAPPROVED OPTIONS OR ACCESSORIES COULD CA...

Page 40: ...DISPLAY AS DESCRIBED IN THIS INSTRUCTION AND CORRECT ANY DAMAGE FOUND DO NOT SUBSTITUTE ANY PARTS OR COMPONENTS USE ONLY THE BATTERIES AS SPECIFIED IN THIS INSTRUCTION THE FAILURE TO CORRECT ANY DAMAG...

Page 41: ...the cover and set aside 4 Remove used batteries from battery compartment by sliding them out of the battery compart ment 6 The battery cover must be in stalled so that it is water tight after replace...

Page 42: ...ND OTHER APPLICABLE REGULATIONS N NEVER SUBSTITUTE MODIFY ADD OR OMIT PARTS USE ONLY EXACT REPLACEMENT PARTS IN THE CONFIGURATION AS SPECIFIED BY THE MANUFACTURER O REFER TO USER S INSTRUCTIONS AND OR...

Page 43: ...Y PROTECTION DUR ING ENTRY INTO OR ESCAPE FROM OXYGEN DEFICIENT ATMOSPHERES GASES AND VAPORS AT TEMPERATURES ABOVE 25 F 32 C MASK SEAL KIT P N 805655 01 IS REQUIRED IF A USER SEAL CHECK IS UNSATISFACT...

Page 44: ...ts in workmanship and materials for one 1 year from the date of original manufacture by SCOTT SCOTT s obligation under this warranty is limited to replacing or repairing at SCOTT s option THE PRODUCTS...

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