Schwinn IC2 Indoor Cycling Bike Service Manual Download Page 63

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Loosen and remove the hardware that attaches the Chain

Guard Inside to the Main Frame. Set the hardware safely aside.

Carefully lift and slide the Chain Guard Inside forward

to disengage from the axles, then move it toward the rear of
the bike. Remove the Chain Guard Inside and set it safely aside for
reassembly.

Summary of Contents for IC2 Indoor Cycling Bike

Page 1: ...ebars and Handlebar Post 24 8 Brake Cover 27 9 Brake Assembly and Resistance Knob Assembly 29 10 Left Crank Arm 32 11 Speed Sensor 35 12 Chain Guard Covers 39 13 Retainer Clips 41 14 Drive Chain 45 15...

Page 2: ...e that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If necessary request replacement warning...

Page 3: ...ORMAT AAAAAA Product SKU VVV Supplier code YY Manufactured year WW Manufactured week 9999 Sequential number SERIAL NO FORMAT old AAAAAA Product SKU BBB Supplier code PPPPPP Purchase order number LL Pu...

Page 4: ...ion Repair or replace all parts at the rst sign of wear or damage After each workout use a damp cloth to wipe your machine and Console free of sweat Note Avoid excessive moisture on the Console Weekly...

Page 5: ...eries The Console display will show Batt during power up if the battery level is low When replacing the batteries make sure the batteries point in the direction shown in the battery bay Note The conso...

Page 6: ...ot Make sure the bike is level and stable before you exercise MovingtheBike To move the bike carefully pull the Handlebars toward you while pushing the front of the bike downward Push the bike to the...

Page 7: ...al RPM sensor should be aligned with magnet and connected to data cable Realign sensor if necessary Replace if there is any damage to the sensor or the connecting wire Console shuts off enters sleep m...

Page 8: ...t 4 Push the button to go to the Stats prompt Push and hold the button to start the machine Stats option The Console display shows Total Distance Push the button to change between Total Distance and T...

Page 9: ...C Handlebars K Seat S RPM Sensor D Brake Resistance Knob L Seat Post T Sprocket Drive E Brake Assembly M Adjustment Knobs U Data Cable F Chain Guard N Chain Guard Door V Flywheel G Chain Guard Center...

Page 10: ...Level II Intermediate some experience with mechanical procedures Level III Advanced knowledgeable about mechanical procedures For instructions to replace the following parts please refer to the Assem...

Page 11: ...or bystanders Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf c and exposure to bystan...

Page 12: ...ke cover and hardware safely aside for reassembly NOTICE Hold the Brake Cover so that it does not fall 2 Loosen the Resistance Knob A to the minimum resistance setting 3 Loosen and remove the hardware...

Page 13: ...crimp the cable 7 Reinstall the Brake Cover NOTICE Do not crimp the cable 8 Adjust the Resistance Knob A as necessary 9 Final Inspection Inspect your machine to ensure that all hardware is tight and c...

Page 14: ...nician or bystanders Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf c and exposure to...

Page 15: ...urn along with the screws when you try to loosen the hardware B1 To hold the nut stable wedge a small athead screwdriver diagonally between the nut and the inside of the Frame Mount bracket C 4 Move t...

Page 16: ...Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf c and exposure to bystanders Some com...

Page 17: ...te Your machine may not match the image For reference only 1 Loosen and remove the right Pedal Set it safely aside for reassembly Disconnect the data cable from the console before you service this mac...

Page 18: ...Guard Cover and set it safely aside for reassembly 3 Remove the hardware that attaches the Chain Guard Cover to the Chain Guard Inside and set it safely aside for reassembly Carefully remove the Chai...

Page 19: ...Carefully align the threads and hand tighten to prevent crossthreading Then tighten fully with pedal wrench 7 Get on the bike and check the movement of the Drive Chain A by rocking back and forth on...

Page 20: ...the service technician or bystanders Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf...

Page 21: ...en tighten fully with pedal wrench Note The Left Pedal is reverse threaded Be sure to attach Pedals on the correct side of the Bike Orientation is based from a seated position on the bike The Left Ped...

Page 22: ...he service technician or bystanders Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf c...

Page 23: ...the indicators in the battery bay Do not mix old and new batteries Do not mix alkaline standard carbon zinc or rechargeable Ni Cd Ni MH etc batteries 3 Slide the replacement Console into position on...

Page 24: ...e injury to the service technician or bystanders Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from...

Page 25: ...emove the Console and set it safely aside for reassembly NOTICE Do not crimp the cable 2 Loosen and remove the hardware that attaches the Water Bottle Holder and set it safely aside for reassembly Rem...

Page 26: ...s the Handlebar to the Handlebar Post Set the hardware safely aside for reassembly 6 Discard the old part 7 Installation is the reverse procedure NOTICE Make sure that the Adjustment Knob engages the...

Page 27: ...the service technician or bystanders Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf...

Page 28: ...move the old Brake Cover and discard NOTICE Do not crimp the cable 3 Installation is the reverse procedure NOTICE Do not crimp the cable 4 Final Inspection Inspect your machine to ensure that all hard...

Page 29: ...use injury to the service technician or bystanders Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away fr...

Page 30: ...ble 3 Loosen the Resistance Knob A to the minimum resistance setting 4 Using a 3mm hex key remove the hardware B1 that attaches the Brake Assembly B to the Frame Mount C Set the hardware safely aside...

Page 31: ...aded mount washer J inside the mount tube I Note Hold the square nut E and spring F so that the spring touches the washer J in the square mount G until the rod is threaded through the square nut 10 In...

Page 32: ...Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf c and exposure to bystanders Some com...

Page 33: ...safely aside for reassembly Note The Left Pedal is reverse threaded Orientation is based from a seated position on the bike The Left Pedal has an L 2 Using a athead screwdriver remove the threaded Ca...

Page 34: ...nk Puller is ush with the Nut CP2 as shown before use 5 Using a wrench turn the inner portion CP3 of the Crank Puller clockwise The Crank Arm A will slide off as it is tightened Discard the old parts...

Page 35: ...service technician or bystanders Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf c an...

Page 36: ...and discard it 4 Installation is the reverse procedure NOTICE Do not crimp any cables Note Before closing the Chain Guard Door verify that the Speed Sensor D and Speed Sensor Magnet E on the Sprocket...

Page 37: ...service technician or bystanders Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf c and...

Page 38: ...eaded Orientation is based from a seated position on the bike The Left Pedal has an L the Right Pedal an R 2 Carefully remove the Chain Guard Door 1 Discard the old Chain Guard Door 3 Carefully remove...

Page 39: ...move the Chain Guard Cover and discard it 5 Disconnect the Speed Sensor cable A from the data cable B in the Frame NOTICE Do not crimp the cable 6 Remove the hardware C that attaches the Speed Sensor...

Page 40: ...ation is the reverse procedure NOTICE Do not crimp any cables Make sure the Flywheel does not touch the Chain Guard Inside Note Before closing the Chain Guard Door verify that the Speed Sensor D and S...

Page 41: ...eep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf c and exposure to bystanders Some compo...

Page 42: ...assembly 2 Carefully remove the Chain Guard Center from the Chain Guard Cover and set it safely aside for reassembly NOTICE At the end of this procedure make sure that the Drive Chain tension is corre...

Page 43: ...safely aside for reassembly Carefully remove the Chain Guard Cover and set it safely aside for reassembly 4 Mark the position of the Flywheel Retainer Clips A on the ywheel brackets B on the Frame Rec...

Page 44: ...Nuts F from the Frame and set aside to discard 7 Installation is the reverse procedure NOTICE Do not crimp any cables Install the new Flywheel Retainer Clips A at the position that you recorded in st...

Page 45: ...rs and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf c and exposure to bystanders Some components of the...

Page 46: ...al has an L the Right Pedal an R 2 Carefully remove the Chain Guard Door 1 and set it safely aside for reassembly 3 Carefully remove the Chain Guard Center from the Chain Guard Cover and and set it sa...

Page 47: ...over and set it safely aside for reassembly 5 Disconnect the Speed Sensor cable S1 from the data cable S2 in the Frame NOTICE Do not crimp the cable 6 Remove the hardware S3 that attaches the Speed Se...

Page 48: ...n Guard Inside to the Main Frame Set the hardware safely aside 8 Carefully lift and slide the Chain Guard Inside forward to disengage from the axles then move it toward the rear of the bike Remove the...

Page 49: ...hat attaches each Flywheel Retainer Clip to the Frame 10 To loosen the Flywheel hardware use a 15 mm crescent wrench to hold the Axle Nut D on one side steady and loosen the Axle Nut on the opposite s...

Page 50: ...ire two people It may be helpful to remove the Brake Assembly H and Brake Cover L 13 Carefully tilt the Flywheel G to the left to lift the right end of the axle E from the ywheel bracket B Lift the Dr...

Page 51: ...1 verify that the Speed Sensor S4 and Speed Sensor Magnet S5 on the Sprocket Drive K do not touch 16 Make sure that the Drive Chain tension is correct Refer to the Adjust the Chain Tension procedure...

Page 52: ...ren away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf c and exposure to bystanders Some components of the equipment c...

Page 53: ...river loosen and remove the hardware that attaches the Brake Cover to the Main Frame Set the hardware safely aside for reassembly NOTICE Hold the Brake Cover so that it does not fall 3 Carefully remov...

Page 54: ...g with the screws when you try to loosen the hardware 1a To hold the nut stable wedge a small athead screwdriver diagonally between the nut and the inside of the Frame Mount bracket 2 6 Remove the Bra...

Page 55: ...ver and set it safely aside for reassembly 10 Disconnect the Speed Sensor cable S1 from the data cable S2 in the Frame NOTICE Do not crimp the cable 11 Remove the hardware S3 that attaches the Speed S...

Page 56: ...n Guard Inside to the Main Frame Set the hardware safely aside 13 Carefully lift and slide the Chain Guard Inside forward to disengage from the axles then move it toward the rear of the bike Remove th...

Page 57: ...hat attaches each Flywheel Retainer Clip to the Frame 15 To loosen the Flywheel hardware use a 15 mm crescent wrench to hold the Axle Nut D on one side steady and loosen the Axle Nut on the opposite s...

Page 58: ...ly aside for reassembly 17 Carefully move the Flywheel G to the opening in the ywheel brackets B Carefully lift it from the brackets and lift the Drive Chain H off the Flywheel sprockets J to the outs...

Page 59: ...3 verify that the Speed Sensor S4 and Speed Sensor Magnet S5 on the Sprocket Drive K do not touch 20 Make sure that the Drive Chain tension is correct Refer to the Adjust the Chain Tension procedure...

Page 60: ...standers Keep bystanders and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traf c and exposure to bystanders...

Page 61: ...al has an L the Right Pedal an R 2 Carefully remove the Chain Guard Door 1 and set it safely aside for reassembly 3 Carefully remove the Chain Guard Center from the Chain Guard Cover and and set it sa...

Page 62: ...over and set it safely aside for reassembly 5 Disconnect the Speed Sensor cable S1 from the data cable S2 in the Frame NOTICE Do not crimp the cable 6 Remove the hardware S3 that attaches the Speed Se...

Page 63: ...n Guard Inside to the Main Frame Set the hardware safely aside 8 Carefully lift and slide the Chain Guard Inside forward to disengage from the axles then move it toward the rear of the bike Remove the...

Page 64: ...hat attaches each Flywheel Retainer Clip to the Frame 10 To loosen the Flywheel hardware use a 15 mm crescent wrench to hold the Axle Nut D on one side steady and loosen the Axle Nut on the opposite s...

Page 65: ...e the Flywheel G to the opening in the ywheel brackets B Carefully lift the Drive Chain I off the Flywheel sprockets J to the outside NOTICE This step may require two people It may be helpful to remov...

Page 66: ...ly K will slide off as it is tightened Discard the old parts 18 Installation is the reverse procedure NOTICE Install the Flywheel Retainer Clips A at the position that you recorded in step 3 Make sure...

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Schwinn IC2 Indoor Cycling Bike, Service Manual

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Summary of Contents for IC2 Indoor Cycling Bike

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