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SCHUNK TANDEM KSP3, Assembly And Operating Manual

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SCHUNK TANDEM KSP3 Assembly And Operating Manual Download Page 25

Assembly and connection

5.3.4 Pneumatic circuit diagram

3/2 directional 
control valve

Circuit symbols

5/3 directional control 
valve, 
center position ventilated

Pressure switch

Actuation

Pressure gauge

Flow control valve

Compressed air supply

← →

Jaw stroke "open"

→ ←

Jaw stroke "close"

1

Dynamic pressure monitoring for jaw end position "open" (2 bar)

2

Air coupling in top jaw 1

3

Air coupling in top jaw 2

4

Dynamic pressure monitoring jaw stroke "closed" (2 bar)

25

04.00 | KSP3, KSP3-LH, KSP3-F | TANDEM Clamping Block | en | 1463318

Summary of Contents for TANDEM KSP3

Page 1: ...Translation of Original Operating Manual TANDEM Clamping Block KSP3 KSP3 LH KSP3 F Assembly and Operating Manual...

Page 2: ...00 13 12 2022 en Dear Customer Thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer...

Page 3: ...2 12 Disposal 11 2 13 Fundamental dangers 11 2 13 1 Protection during handling and assembly 11 2 13 2 Protection during commissioning and operation 11 2 13 3 Protection against dangerous movements 12...

Page 4: ...ling kits accessory kits and parts lists 38 8 1 Sealing kit lists 38 8 1 1 Piston chamber sealing kit 38 8 1 2 Monitoring sealing kit connection 39 8 2 Accessory kits 39 8 3 Parts lists 40 9 Assembly...

Page 5: ...ed to provide a basic understanding and may deviate from the actual version In addition to these instructions the documents listed under 1 1 3 6 are applicable 1 1 1 Presentation of Warning Labels To...

Page 6: ...amplification for O D clamping AS Pneumatic monitoring PM Jig machined positioning bores Z 1 3 Warranty If the product is used as intended the warranty is valid for 24 months from the date of deliver...

Page 7: ...lathe chuck as a drill or as a cutting tool It is used in working environments that are not permissible Workpieces are not properly clamped Safety regulations are disregarded and persons are working a...

Page 8: ...cause higher surface pressures in the jaw guidance and can significantly reduce the clamping force Do not use welded jaws Reduce operating pressure for higher clamping points 2 6 Environmental and op...

Page 9: ...e relevant standards and regulations Instructed person Instructed persons were instructed by the operator about the delegated tasks and possible dangers due to improper behaviour Service personnel of...

Page 10: ...down period more than approx 6 hours always re tension the clamping device in order to compensate for the setting properties of the clamping situation or possible pressure losses and the resulting los...

Page 11: ...ly Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Have all work carried out by appropriately qualified personnel For all wo...

Page 12: ...prevent accidental access for people in this area due through technical safety measures The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy...

Page 13: ...d the chuck jaw during the clamping procedure WARNING Risk of injury due to accidental actuation when working on the product Disconnect the power supply when working on the product CAUTION Ergonomic r...

Page 14: ...P3 LH 64 4 2 3 0 4 0 8 2 9 3 9 0 01 120 1 5 100 6 8 1 2 5 2 9 3 9 0 01 150 4 140 7 15 2 4 2 9 3 9 0 01 120 7 5 160 8 20 2 4 5 2 9 3 9 0 01 200 11 200 10 25 3 5 7 2 9 3 9 0 02 200 19 250 15 20 3 5 7 2...

Page 15: ...139 6 192 I 41 64 91 104 138 170 220 J 50 7 69 2 72 7 82 2 90 2 98 2 136 K 26 36 38 42 48 52 73 L 12 10 13 5 15 17 5 20 20 M 34 59 88 100 129 150 200 N M6 M8 M8 M10 M12 M12 M16 O 12 15 15 5 18 21 20...

Page 16: ...P3 KSP3 LH KSP3 F TANDEM Clamping Block en 1463318 1 Optional Z variant 0 01 mm to clamping center 2 Clamping sleeve 0 04 mm to clamping center 3 Clamping sleeve fitting screw 0 02 mm to clamping cent...

Page 17: ...size M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 Tightening torques MA Nm 5 9 15 32 62 108 170 262 510 880 Tightening torques for mounting the chuck piston onto the cylinder piston screw quality 12 9 Descrip...

Page 18: ...pproaching the machine table during assembly Do not reach between the product and machine table during assembly CAUTION Danger of abrasions due to rough components of the product and its accessories w...

Page 19: ...s Z variant The clamping force block is fastened to the machine table with 4 screws item 84 The two cylindrical pins item 34 are used for alignment with repeat accuracy Do not realign the clamping for...

Page 20: ...through III IV and insert the O rings from the accessory pack into the recesses for the air feed throughs Mount the clamping force block onto the base plate NOTE The TANDEM base plates do not have a...

Page 21: ...n 2 Air coupling in top jaw 1 3 Air coupling in top jaw 2 4 Dynamic pressure monitoring for jaw end position closed 5 Bottom connection for coolant drain or use for air purge 6 Bottom connection for l...

Page 22: ...I IV A mm 4 7 B mm 8 8 12 8 T mm 1 0 1 4 O ring mm 6x1 5 9x2 Connection 1 8 A mm 3 4 7 B mm 5 3 8 8 12 8 T mm 0 6 1 0 1 4 O ring mm 3 5x1 6x1 5 9X2 included in accessory kit and sealing kit NOTE All f...

Page 23: ...nnection Jaw end position on clamping force block open Jaw end position closed Clamping force block closed Clamping position Circuit diagram for internal workpiece clamping Connection Clamping positio...

Page 24: ...E Use for cleaning the clamping surfaces The customer can create channels in the top jaw in order to clean the clamping and bearing surfaces by means of compressed air In doing so the transfer dimens...

Page 25: ...ated Pressure switch Actuation Pressure gauge Flow control valve Compressed air supply Jaw stroke open Jaw stroke close 1 Dynamic pressure monitoring for jaw end position open 2 bar 2 Air coupling in...

Page 26: ...ary oil quantity Chuck piston screw broken overload Send clamping system to SCHUNK for repairs or disassemble clamping system and repair using original SCHUNK spare parts Piston rod or piston rod scre...

Page 27: ...and readjust the monitoring piece 7 28 Monitoring functions of the jaw stroke positions do not work properly Possible cause Solution s Monitoring pieces in the base jaws not positioned exactly Readjus...

Page 28: ...ication intervals The following maintenance work should be carried out after the specified cycle numbers or at the latest after the monthly data Maintenance work Interval cycles month Lubricate 10 000...

Page 29: ...lity of the product it has to be regularly lubricated This can be done with a hand lever press for greases or by means of central lubrication Manual lubrication Press grease either into the grease nip...

Page 30: ...stroke several times Grease to be used and lubrication intervals 7 3 28 Size Grease quantity per connection cm 64 2 100 4 140 4 160 4 200 4 250 4 315 6 7 4 2 Basic cleaning WARNING Risk of injury dur...

Page 31: ...out the plug 81 Unscrew the screws 84 and the fitting screws 82 and disassemble the clamping system from the machine table If using clamping sleeves 85 remove them from the housing Remove screws 64 a...

Page 32: ...ol for size 64 M3 x L 25 for size 100 M3 x L 25 for size 140 M4 x L 25 for size 160 M3 x L 25 for size 200 M5 x L 25 for size 250 M5 x L 25 for size 315 M6 x L 25 Variant with clamping force maintenan...

Page 33: ...tion thread Then push the cylinder piston together with the quad ring 40 out of the housing Remove the combination sealing ring 41 from the housing Variant with clamping force maintenance AS Unscrew t...

Page 34: ...ing 41 and cylinder piston 4 together with the quad ring 40 from the housing Additionally for the KSP3 F variant Remove screw 68 Pull out the positioning bolt 10 via its extraction thread with a screw...

Page 35: ...w end position monitoring Jaw 1 monitoring open jaw position Move base jaws to OPEN position Screw the set screw 61 into the bore hole o up to the stop and then unscrew it again by a few turns Slowly...

Page 36: ...y line 2 Pressurize the clamping force block 3 Close the shut off valve and remove the supply line 4 Let the clamping force block sit clamped for 24 hours 5 After 24 hours the clamping force block is...

Page 37: ...0 12 12 12 12 d5 3 4 5 5 5 5 5 5 6 6 6 6 T1 7 4 5 6 5 8 5 10 10 5 T2 5 4 3 3 5 6 6 5 7 5 T3 2 7 1 8 3 4 1 3 5 5 A 11 8 38 9 45 5 39 50 93 8 B 11 8 38 9 36 49 8 50 93 8 C 27 43 5 63 5 72 91 5 116 D 24...

Page 38: ...r the piston chamber piston chamber sealing kit and one for the pneumatic monitoring monitoring sealing kit The sealing elements for the bottom connections are included in both sealing kits 8 1 1 Pist...

Page 39: ...40 160 1470397 Size 200 1508679 Size 250 1470398 Size 315 1508720 For included items see column y in the Parts List chapter below Wearing parts replacement when maintenance is performed is recommended...

Page 40: ...ce 2 8 Covering strip 1 21 Cupped type lubrication nipples 4 21 Conical lubrication nipple 4 22 Sound absorber 2 23 Locking screw 2 24 Steel ball 2 I 26 Compression spring 4 I 27 Compression spring 2...

Page 41: ...w 2 69 Screw 1 70 Set screw 1 81 Plug 4 82 Fitting screw 2 83 O ring DIN ISO 3601 4 X 84 Screw 4 85 Clamping sleeve 2 86 Screw 8 87 O ring DIN ISO 3601 2 X I 10 X I 88 O ring DIN ISO 3601 7 X I 89 Set...

Page 42: ...1 9 Base jaw 1 10 Bolt 1 11 Guide strip 1 21 Cupped type lubrication nipples 4 21 Conical lubrication nipple 4 22 Sound absorber 2 23 Locking screw 2 24 Steel ball 2 I 26 Compression spring 2 I 27 Com...

Page 43: ...SO 3601 2 X I 10 X I 88 O ring DIN ISO 3601 7 X I 89 Set screw 2 93 Set screw 2 100 T handle 2 Parts list key a for all sizes y wearing part b for size 64 X included in the piston chamber c for size 1...

Page 44: ...KSP3 LH KSP3 F TANDEM Clamping Block en 1463318 9 Assembly drawings 9 1 KSP3 KSP3 LH A with variant PM B with variant AS C Centering with fitting screws D Centering with clamping sleeves E Centering...

Page 45: ...9 2 KSP3 F A with variant PM B with variant AS C Centering with fitting screws D Centering with clamping sleeves E Centering with cylindrical pins Z variant 45 04 00 KSP3 KSP3 LH KSP3 F TANDEM Clampin...

Page 46: ...1 1433704 1433718 1433721 1433724 1433727 1433756 1433759 1433812 1433815 1433818 1433825 1409277 1409279 1409316 1409319 1409325 1409327 1409329 1409354 1409357 1409365 1409368 1433775 1433777 143377...

Page 47: ...433701 1433704 1433718 1433721 1433724 1433727 1433756 1433759 1433812 1433815 1433818 1433825 1409277 1409279 1409316 1409319 1409325 1409327 1409329 1409354 1409357 1409365 1409368 1433775 1433777 1...

Page 48: ...oving transmission parts X 1 3 8 2 Moving parts involved in the process X 1 3 9 Risks of uncontrolled movements X 1 4 Required characteristics of guards and protective devices 1 4 1 General requiremen...

Page 49: ...is to be supplemented from here forward 2 Supplementary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmace...

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Page 52: ...UNK GmbH Co Spanntechnik KG Lothringer Str 23 D 88512 Mengen Tel 49 7572 7614 0 Fax 49 7572 7614 1099 info de schunk com schunk com Folgen Sie uns I Follow us 12 2022 2022 SCHUNK GmbH Co KG 04 00 KSP3...

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