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Assembly and Operating Manual 
 
Quick-Change-System type SWS-I-011 
 

 
 

24 

Date printed 28.02.11 

Contact 

 

 

 

 

 

GERMANY 

– HEAD OFFICE 

SCHUNK GmbH & Co. KG 
Spann- und Greiftechnik 
Bahnhofstrasse 106 

– 134 

D-Lauffen/Neckar 
Tel. +49-7133-103-0 
Fax +49-7133-103-2399 
[email protected] 
www.schunk.com  
 

 

CANADA 

SCHUNK Intec Corp. 
190 Britannia Road East, 
Units 23-24 
Mississauga, ON L4Z 1W6 
Tel. +1-905-712-2200 
Fax +1-905-712-2210 
[email protected]  
www.ca.schunk.com 

DENMARK 

SCHUNK Intec A/S 
Storhaven 7 
7100 Vejle 
Tel. +45-43601339 
Fax +45-43601492 
[email protected]  
www.dk.schunk.com 

HUNGARY 

SCHUNK Intec Kft. 
Széchenyi út. 70. 
3530 Miskolc 
Tel. +36-46-50900-7 
Fax +36-46-50900-6 
[email protected]  
www.hu.schunk.com 

 

 

 

 

AUSTRIA 

SCHUNK Intec GmbH 
Holzbauernstr. 20 
4050 Traun 
Tel. +43-7229-65770-0 
Fax +43-7229-65770-14 
[email protected]  
www.at.schunk.com  
 
 

CHINA 

SCHUNK Intec Precision 
Machinery Trading (Shanghai) 
Co., Ltd. 
Xinzhuang Industrial Park 
479 Chundong Road 
Minhang District 
Shanghai 201108 
Tel. +86-21-51760266 
Fax +86-21-51760267 
[email protected]  
www.cn.schunk.com  
 

FRANCE 

SCHUNK Intec SARL 
Parc d´Activités des Trois 
Noyers 15, Avenue James de 
Rothschild 
Ferrières-en-Brie 
77614 Marne-la-Vallée  
Cedex 3 
Tel. +33-1-64 66 38 24 
Fax +33-1-64 66 38 23 
[email protected]  
www.fr.schunk.com 

INDIA 

SCHUNK Intec India Private 
Ltd. # 80 B, Yeswanthpur 
Industrial Suburbs, 
Bangalore 560 022 
Tel. +91-80-40538999 
Fax +91-80-41277363 
[email protected]  
www.in.schunk.com 

   

 

 

   

 

 

BELGIUM, LUXEMBOURG 

SCHUNK Intec N.V./S.A.  
Bedrijvencentrum Regio Aalst 
Industrielaan 4, Zuid III 
9320 Aalst-Erembodegem 
Tel. +32-53-853504 
Fax +32-53-836022 
[email protected]  
www.be.schunk.com  
 
 

CZECH REPUBLIC 

SCHUNK Intec s.r.o. 
Drá

žni 7 

627 00 Brno 
Tel. +420-545 229 095 
Fax +420-545 220 508 
[email protected] 
www.cz.schunk.com 

GREAT BRITAIN, IRELAND 

SCHUNK Intec Ltd. 
Cromwell Business Centre 
10 Howard Way, 
Interchange Park 
Newport Pagnell MK16 9QS 
Tel. +44-1908-611127 
Fax +44-1908-615525 
[email protected]  
www.gb.schunk.com 

ITALY 

SCHUNK Intec S.r.l. 
Via Barozzo 
22075 Lurate Caccivio (CO) 
Tel. +39-031-4951311 
Fax +39-031-4951301 
[email protected] 
www.it.schunk.com 

www.comoso.com

Summary of Contents for SWS-I-011

Page 1: ...complete satisfaction SCHUNK products are inspiring Our detailed assembly and operation manual will support you Do you have further questions You may contact us at any time even after purchase You can...

Page 2: ...ection 8 5 3 2 Electrical connection 9 5 3 3 Pinout of the electrical connection 10 6 TROUBLESHOOTING 11 7 MAINTENANCE AND CARE 13 7 1 MAINTENANCE AND CARE INTERVALS 13 7 2 HINWEISE 13 8 DISASSEMBLY O...

Page 3: ...for any injury or damage resulting from inappropriate use 1 3 Environmental and operating conditions Use the unit only within the application parameters defined in the Technical Catalog The most recen...

Page 4: ...ation and assembly notes are not adhered to 2 Any persons who may be responsible for assembly commissioning and mainte nance of the unit are obliged to have read and understood all of the operating in...

Page 5: ...sive and or aggres sive vapours and or liquids requires the prior consent of SCHUNK 13 Above and beyond that the safety and accident prevention regulations in force at the location of use apply 2 Warr...

Page 6: ...e Quick Change Adaptor SWA I 011 Fasten the quick change adapter SWA I 011 with M3 screws Fasting of the Quick Change Head SWK I 011 You can fasten the Quick Change Head SWK I 011 with the screws whic...

Page 7: ...signed and manufactured for the user the required information can be found in our catalog on the respective models The pneumatic connection and electric cables are fastened bundled and mounted with st...

Page 8: ...Switch off the power supply during installation of the quick change system Comply with the safety instructions in Chapter 1 3 page 3 Requirements Pressure medium compressed air Requirement for qualit...

Page 9: ...r control of the integrated 3 2 way valves in the quick change system a matching plug con nector is used see Table 4 Two 3 2 way valves lock and unlock the quick change system and the remaining 3 2 wa...

Page 10: ...Configuration of valves Pin Pin Type SWS I 011 Function of the valves A 1 Signal valve 1 16 switches air feed through L1 C 2 Signal valve 2 17 Locking E 3 Signal valve 3 18 switches air feed through...

Page 11: ...e air feed through cause insufficient volumetric flow and the clamping force of the quick change system decreases 1 Clean the quick change system 2 Please contact your SCHUNK representative see Chapte...

Page 12: ...Assembly and Operating Manual Quick Change System type SWS I 011 12 Date printed 28 02 11 Figure 6 Loosen set screw to unlock www comoso com...

Page 13: ...ccording to DIN ISO 8573 1 6 4 4 2 Service the quick change system SWS I according to Table 6 Maintenance intervals At every maintenance work the sealing have to be exchanged The complete seal kit can...

Page 14: ...WK I 011 from the adaptor plate 4 Take the O ring item 26 out of the countersunk of the housing item 1 5 Carefully push the piston item 5 from the housing item 1 Make sure that the balls item 27 remai...

Page 15: ...robot side module SWK I 011 ID no 5517912 Both modules can be purchased separately A description of the teach process follows Step 1 Place the programming aid 26 in the tool changer Program should be...

Page 16: ...ep 3 Lock the programming aid 33 with the robot side change head 31 The marking A must be on the side oft he electric feed through 32 Use the piston cover plate 3 if necessary not required if the inte...

Page 17: ...head 31 Align the surfaces of the two programming aids 26 and 33 so that they are parallel Make sure that the markings A and B line up Figure 9 Appropriate alignment of the programming aids Step 5 Mov...

Page 18: ...salignment Use the triangular markings at A and B for the correct alignment Figure 11 Correct alignment Step 7 Note the coordinates from Step 6 Now the Z coordinate has to be corrected This depends on...

Page 19: ...Assembly and Operating Manual Quick Change System type SWS I 011 19 Date printed 28 02 11 10 Assembly Drawing 10 1 SWS I 011 axial output Figure 12 Exploded drawing axial output www comoso com...

Page 20: ...Assembly and Operating Manual Quick Change System type SWS I 011 20 Date printed 28 02 11 10 2 SWS I 011 radial output Figure 13 exploded drawing radial output www comoso com...

Page 21: ...46 x 1 5 mm 46 9611054 4 O ring 3 x 1 0 mm Table 8 Seal kit 11 2 Bills of spare part 11 2 1 SWA I 011 Id No 302 810 Item Id No Quatity Description Wearing part 2 5516862 1 Quick Change Adaptor 3 55168...

Page 22: ...937649 1 Plug D SUB 15 pin 29 9948370 6 3 2 directional control valve 30 9938859 6 O ring 7 x 1 mm included in no 29 33 9660423 4 Screws DIN 912 A2 M 3 x 6 mm 34 9664501 8 countersunk screw DIN 7991 A...

Page 23: ...m Yes 26 9611113 1 O ring 29 87 x 1 78 mm Yes 27 9948371 3 Steel ball diameter 7 mm 28 9937649 1 Plug D SUB 15 pin 29 9948370 6 3 2 directional control valve 30 9938859 6 O ring 7 x 1 mm included in n...

Page 24: ...ghai 201108 Tel 86 21 51760266 Fax 86 21 51760267 info cn schunk com www cn schunk com FRANCE SCHUNK Intec SARL Parc d Activit s des Trois Noyers 15 Avenue James de Rothschild Ferri res en Brie 77614...

Page 25: ...x schunk com www mx schunk com RUSSIA OOO SCHUNK Intec ul Samojlovoj 5 lit C St Petersburg 192102 Tel 7 812 326 78 35 Fax 7 812 326 78 38 info ru schunk com www ru schunk com SPAIN PORTUGAL SCHUNK Int...

Page 26: ...Assembly and Operating Manual Quick Change System type SWS I 011 26 Date printed 28 02 11 www comoso com...

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