SCHUNK MPZ 16 Page 51 Assembly And Operating Manual Download

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Summary of Contents for MPZ 16

Page 1: ...Translation of Original Operating Manual Assembly and Operating Manual MPZ 3 finger centric gripper...

Page 2: ...n 09 00 13 08 2021 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to a...

Page 3: ...qualification 10 2 8 Personal protective equipment 11 2 9 Notes on safe operation 11 2 10 Transport 12 2 11 Malfunctions 12 2 12 Disposal 12 2 13 Fundamental dangers 12 2 13 1 Protection during handli...

Page 4: ...g force is dropping 36 6 5 Product does not achieve the opening and closing times 36 6 6 Compressed air connection is leaking 36 7 Maintenance 37 7 1 Notes 37 7 2 Maintenance intervals 37 7 3 Lubrican...

Page 5: ...ided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under 1 1 3 6 are applicable 1 1 1 Presentation of Warning Labels To m...

Page 6: ...ed product Assembly and operating manuals of the accessories The documents marked with an asterisk can be downloaded on our homepage schunk com 1 1 4 Sizes This operating manual applies to the followi...

Page 7: ...ordered Assembly and Operating Manual Accessory pack 1 3 1 Accessories pack NOTE MPZ 16 25 contains no accessory pack Content of the accessory pack 2x Cylindrical sleeves for mounting 2 x O ring for...

Page 8: ...For information regarding which accessory articles can be used with the corresponding product variants see catalog data sheet 1 4 1 Seal kit ID No of the seal kit Seal kit for MPZ MPZ AS MPZ IS MPZ Hi...

Page 9: ...the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used for example as a pressing tool stamping tool lifting gear guide...

Page 10: ...alification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified the result may be serious injuries and significant property damage All wo...

Page 11: ...ng hot surfaces Wear protective gloves and safety goggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving compon...

Page 12: ...ntil the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen 2 12 Disposal Handling of disposal The...

Page 13: ...pment and take precautions to prevent jamming and crushing Incorrect lifting of loads Falling loads may cause serious injuries and even death Stand clear of suspended loads and do not step into their...

Page 14: ...on the control unit and the current operating condition of the drive Perform maintenance work modifications and attachments outside the danger zone defined by the movement range To avoid accidents and...

Page 15: ...that all components and assembly groups are included in the local potential equalisation in accordance with the applicable regulations While paying attention to the actual conditions of the working e...

Page 16: ...measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the system components can move unexpectedly and...

Page 17: ...e product cautiously Make sure that no residual energy remains in the system WARNING Risk of injury from objects falling during energy supply failure Products with a mechanical gripping force maintena...

Page 18: ...e bar without gripping force maintenance O D gripping I D gripping with flexible position sensor 8 0 6 5 6 5 8 0 6 5 6 5 8 0 More technical data is included in the catalog data sheet Whichever is the...

Page 19: ...and description 4 1 Configuration 3 finger centric gripper 1 Housing 2 Main air connections 3 Base jaws 4 2 Description 3 finger centric gripper with base jaws guided on T slots 19 09 00 MPZ Assembly...

Page 20: ...moment of inertia of the fingers is exceeded the gripper can be damaged A jaw movement always has to be without jerks and bounce You must therefore implement sufficient reduction and or damping Observ...

Page 21: ...ections 5 2 2 23 Screw in air connections plug connections OR Screw on throttle valve in order to be able to perform sufficient throttling and or damping 5 Screw the product to the machine system 5 2...

Page 22: ...n mm Edge length Permissible unevenness 100 0 02 100 0 05 Mounting The module can be mounted from the front and from the rear Assembly options Mounting material Item Mounting 16 20 25 30 38 45 1 Front...

Page 23: ...5 2x M3 2x M3 2x M3 2x M3 2x M3 2x 2 Hose free direct connection from the rear a open b close M2 5 2x M3 2x M3 2x M3 2x 92 O ring 3 x 1 00 For this size the hose clips are pre assembled at the factor...

Page 24: ...alog datasheet The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk com Information on handling sensors is availabl...

Page 25: ...of the nominal stroke per jaw Example Product with 7 mm nominal stroke per jaw 7 mm 20 1 4 mm 5 3 3 Setting dimensions Setting dimension I1 from product bottom edge 1 to front sensor 2 The setting dim...

Page 26: ...the groove 4 Pull the sensor 1 1 back again slowly until it switches 5 Secure the sensor 1 1 using the set screw 4 Tightening torque 10 Ncm 6 Bring product into the Gripper open or Part gripped posit...

Page 27: ...ways Standard mode allows for quick installation on the T nut preset by SCHUNK in the groove or the defined setting dimension l1 In Optimal Mode the sensor identifies the optimal position in the groo...

Page 28: ...manual 4 Repeat steps for sensor 2 Alternatively for size 20 45 except MPZ 25 AS and MPZ 45 Setting the sensor in Optimum mode 1 Put product in the position in which it is to be set 2 Hold teaching to...

Page 29: ...available slide the sensor according to dimension I1 into the groove 2 5 3 3 25 1 Turn the sensor 1 into the groove 2 OR Slide the sensor 1 into the groove 2 until the sensor 1 stops at the T nut 3 2...

Page 30: ...maximal tightening torque NOTE If there is no T nut available slide the sensor according to dimension I1 into the groove 2 5 3 3 25 1 Turn the sensor 1 into the groove 2 OR Slide the sensor 1 into the...

Page 31: ...nsor 1 into the groove 2 OR Slide the sensor 1 into the groove 2 until the sensor 1 stops at the T nut 3 2 Secure the sensor 1 using the set screw 4 Tightening torque 10 Ncm 3 Adjust sensor 1 see sens...

Page 32: ...s the first and last 15 of the nominal stroke will not produce a change in the analog signal It is therefore not possible to monitor the end positions Should you have questions do not hesitate to cont...

Page 33: ...Gripper closed were factory set These monitoring positions cannot be changed 1 Slide both sensors into the holder 9 and tighten screw 22 slightly 2 Put the product in the position in which it is to be...

Page 34: ...g sensors FPS S 13 CAUTION Risk of damage to the sensor during assembly Observe the maximal tightening torque 1 Insert the sensor 41 with the circular elevation active sensor surface in the recess of...

Page 35: ...ctive action Dirt deposits between cover and piston Clean and if necessary re lubricate Dirt deposits between basic jaws and guidance Disassemble and clean the product Pressure drops below minimum Che...

Page 36: ...pressed air lines are of sufficient size in relation to compressed air consumption Flow rate of valve is sufficiently large relative to the compressed air consumption If despite optimum air connection...

Page 37: ...ing an assembly device Therefore we recommend to have the module serviced and the seals replaced by SCHUNK 7 2 Maintenance intervals CAUTION Material damage due to hardening lubricants Lubricants hard...

Page 38: ...the product NOTE For sizes 16 20 and 25 there is no need to dismantle the product since seal replacement is not necessary 7 4 1 Version without gripping force maintenance Position of the item numbers...

Page 39: ...rews 38 and remove the housing 32 4 WARNING Danger of injury due to spring forces the cover housing isspring tensioned Carefully disassemble the module Secure the cylinder piston 35 against accidently...

Page 40: ...31 7 Unscrew screw 19 and remove cylinder piston 5 from the housing 1 8 Press the piston 4 upward out of the housing 1 9 Pull the base jaws 3 out of the housing 1 7 4 4 Variant with flexible position...

Page 41: ...4 2 4 19 2 2 5 8 12 0 20 0 3 0 6 1 3 0 18 0 18 0 18 21 0 3 0 6 1 3 22 0 1 23 0 1 24 0 1 38 0 6 1 1 2 6 39 2 2 5 8 12 0 49 0 8 2 2 5 9 94 1 1 2 4 2 4 7 7 Assembly drawing The following figures are exam...

Page 42: ...mbly and Operating Manual en 389218 7 7 1 Assembly MPZ 16 25 Version without gripping force maintenance Version O D gripping Version I D gripping Assembly of the Types O D gripping I D gripping withou...

Page 43: ...PZ 30 45 Version O D gripping Version I D gripping Version without gripping force maintenance Assembly of the Types Au engreifend AS Innengreifend IS ohne Greifkrafterhaltung 43 09 00 MPZ Assembly and...

Page 44: ...Maintenance 44 09 00 MPZ Assembly and Operating Manual en 389218 7 7 3 Assembly with flexible position sensor FPS Assembly of the Types with flexible position sensor FPS...

Page 45: ...40480 0340533 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery...

Page 46: ...f safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating X 1 2 Control...

Page 47: ...uirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply other than electricity X 1 5 4 Errors of fitting X 1 5 5 Ext...

Page 48: ...ty requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable...

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Page 52: ...KG Clamping and gripping technology Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com schunk com Folgen Sie uns I Follow us 08 2021 2021 SCHUNK GmbH...

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