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Schulte FX-310, Operator'S Manual

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Schulte FX-310 Operator'S Manual Download Page 135

MAINTENANCE

FX-315/FX-310   03/21

Maintenance Section 5-17

© 2021 Alamo Group Inc.

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Tightening Instructions for 517 & 511 Hubs

Proper setting for the tapered roller bearings is described in the following procedure. Always use a new cotter

pin when making adjustments to the hubs.
1. Tighten the castle nut to 20 foot pounds while turning hub. Then back the nut off 1/2 of a turn. Spin the hub

2 or 3 times. While slowly turning hub clockwise, finger tighten the castle nut until castle nut notch lines up

with hole in axle. If notch will not line up, back off nut to next notch.

2. Put the cotter pin in the axle hole. Before bending the cotter pin, spin the hub. The hub should free wheel

from 1 to 2 full turns.

3. If the hub spins the right amount, finish installing the cotter pin by bending the ends.
4. Coat the inside of the dust cap with a thin coat of grease by using your finger. Then install on hub using the

right dust cap driver.

5. Wipe off all excess grease from hub and axle.

There should not be any drag noticed when spinning a tire installed on a hub. If the axle nut

is too tight, the rollers of the wheel bearings will remove the grease from the bearing races,

decreasing the life of the bearings.

Tires

Periodically check tire pressure. Aircraft tires should be inflated to 42 PSI.
To remove tires for repair or replacement, install the center transport lock pin. Relieve hydraulic pressure Shut

off tractor, apply parking brake and disengage PTO. Loosen the wheel bolts with wrench. DO NOT remove

them. Use a hydraulic jack to lift the back end of the cutter frame near the wheel standard. Securely block the

wheel standard so the tire can spin freely before removing the wheel bolts.

AVOID PERSONAL INJURY. DO NOT work under cutter without support blocks to keep the

frame from falling.

Tire Speed / Inflation Pressure:

TIRE 

ASSEMBLY

DESCRIPTION

TRANSPORT 

SPEED

INFLATION 

PRESSURE

210-003

Solid Laminated Tire, 20

20 kph or 12 mph

n/a

210-175

Forklift Tire

40 kph or 25 mph

90 PSI / 6.2bar / 620 KpA

210-175F

Forklift Tire, Foam Filled

40 kph or 25 mph

n/a

210-192

Solid Laminated Tire, 26

20 kph or 12 mph

n/a

210-540

Severe Duty

40 kph or 25 mph

40 PSI / 2.8 bar / 280 KpA

210540F

Severe Duty, Foam Filled 40 kph or 25 mph

n/a

Summary of Contents for FX-310

Page 1: ...the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover_S Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at www algqr com sve 0 00 FX 315 FX 310 Rotary Cutter Schulte Industries Ltd PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel 306 287 3715 Fax 306 287 3355 Parts Fa...

Page 2: ......

Page 3: ...al or if you have any questions concerning safety of operation contact your supervisor dealer or Schulte If you would like a VHS video tape of the video please e mail AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include you...

Page 4: ...Address ______________________________________ City ____________________________________ State ___________________________________ Zip Code _______________________________ Mower Model ____________________________Serial Number ____________________________ Date Purchased ___________________________Dealer Salesperson _________________________ Dealership Name _________________________ Dealership Locat...

Page 5: ...efore operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Schulte Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide...

Page 6: ... operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION HYDRAULICS Gearbox Oil Levels Hydraulic Oil Level External Tank Tractor Hydraulic Oil Level Hydraulic Hoses Not Kinked Tighten Connections Front Pum...

Page 7: ...CTION 2 1 Equipment Specifications 2 3 KEY OPERATION POINTS 2 4 Operating Noise Level Sound Pressure 2 4 ASSEMBLY SECTION 3 1 GENERAL ASSEMBLY 3 2 Chain Guards 3 2 Tires 3 2 HYDRAULIC CIRCUITS 3 3 WING SYSTEM 3 3 PHASING SYSTEM 3 4 Hydraulic Phasing Cylinders 3 4 Rephasing Groove 3 5 DRIVELINE SHIELD 3 5 PRO LEVEL CLEVIS 3 6 PRECISION CLEVIS 3 6 EQUAL ANGLE HITCH 3 7 TRACTOR SHAFT 3 7 TRANSPORT LI...

Page 8: ...Length Check 4 18 Constant Velocity CV Driveline 4 20 PRE OPERATION INSPECTION AND SERVICE 4 21 Tractor Pre Operation Inspection Service 4 22 Mower Pre Operation Inspection Service 4 22 Cutting Component Inspection 4 26 Blade Bolt Inspection 4 28 DRIVING THE TRACTOR AND IMPLEMENT 4 31 Starting the Tractor 4 32 Brake and Differential Lock Setting 4 32 Operating the Cutter Wings 4 32 Transport Posit...

Page 9: ...ase Schedule 5 8 Universal Joint Assemblies 5 9 Tractor Shaft 5 10 SLIP CLUTCHES 5 11 Disassembly 5 11 Reassembly 5 12 BLADES 5 14 Blade and Blade Carriers 5 14 Blade Installation 5 14 Blade Carrier Removal 5 14 Blade Carrier Installation 5 15 HUBS SPINDLES 5 16 Greasing and Installation 5 16 Tightening Instructions for 517 511 Hubs 5 17 Tires 5 17 HIGH PRESSURE OIL LEAK HAZARD 5 18 HYDRAULIC HOSE...

Page 10: ......

Page 11: ...Safety Section 1 1 2021 Alamo Group Inc SAFETY SECTION ...

Page 12: ...quipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent death or serious injury from unsafe practices Indicates a hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates a hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates a hazardous situation tha...

Page 13: ...AY ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph ADJ...

Page 14: ...om mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDE...

Page 15: ...PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will ...

Page 16: ...osing the operator and bystanders to health risks Always wear required OSHA approved Personal Protective Equipment PPE when cleaning or removing potentially hazardous material from equipment 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining d...

Page 17: ... blades strike heavy objects fixed structures metal guard rails and concrete structures Shut down tractor engine disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s seat 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blad...

Page 18: ... ONLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving par...

Page 19: ...broken or missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline t...

Page 20: ... STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped IF A MATERIAL BLOCKAGE occurs in the inlet or discharge areas of the mower SHUT DOWN TRACTOR ENGINE disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s set Clear the blockage before procee...

Page 21: ...rking on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses with side shields marked with ANSI Z87 and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP ...

Page 22: ...pe of structures and obstructions CALL 811 and 1 800 258 0808 to identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into b...

Page 23: ...sport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE MOWER and ENGAGE center axle cylinder transport stops or pins RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins ATTACH implement SAFETY CHAIN to tractor REMOVE any cut material collected on mower deck DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND ...

Page 24: ... WEAR SAFETY GLASSES with side shields marked with ANSI Z87 PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES with side shields marked with ANSI Z87 when servicing hot components AVOID CONTACT ...

Page 25: ...n or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades ...

Page 26: ...s knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Schulte Industry specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce the performance void Schulte warranties and present a safety hazard Use genuine Schulte parts for economy and safety SPSI 1 SEE YOUR SCHULTE DEALER ...

Page 27: ...SAFETY FX315 FX310 03 21 Safety Section 1 17 2021 Alamo Group Inc SAFETY Decal Location ...

Page 28: ...38 1 DANGER Trailing Unit Multi Hazard 20 226 440 1 DANGER Multi Hazard 540 RPM 21 226 441 1 WARNING Multi Hazard 1000 RPM 22 226 442 2 DANGER Guard Missing 23 226 443 2 DANGER Crushing Hazard Raising Wings 24 226 444 1 IMPORTANT Use Genuine Schulte Parts 25 226 446 2 DANGER Guard Missing 26 226 491 1 DANGER Multi Language General Safety 27 226 499 1 INSTRUCT This Side Up 28 226 013 1 REFLECTOR SM...

Page 29: ...SAFETY FX315 FX310 03 21 Safety Section 1 19 2021 Alamo Group Inc SAFETY Decal Description ...

Page 30: ...SAFETY FX315 FX310 03 21 Safety Section 1 20 2021 Alamo Group Inc SAFETY ...

Page 31: ...SAFETY FX315 FX310 03 21 Safety Section 1 21 2021 Alamo Group Inc SAFETY ...

Page 32: ...SAFETY FX315 FX310 03 21 Safety Section 1 22 2021 Alamo Group Inc SAFETY ...

Page 33: ...SAFETY FX315 FX310 03 21 Safety Section 1 23 2021 Alamo Group Inc SAFETY ...

Page 34: ...SAFETY FX315 FX310 03 21 Safety Section 1 24 2021 Alamo Group Inc SAFETY ...

Page 35: ...SAFETY FX315 FX310 03 21 Safety Section 1 25 2021 Alamo Group Inc SAFETY ...

Page 36: ...SAFETY FX315 FX310 03 21 Safety Section 1 26 2021 Alamo Group Inc SAFETY ...

Page 37: ...SAFETY FX315 FX310 03 21 Safety Section 1 27 2021 Alamo Group Inc SAFETY ...

Page 38: ...SAFETY FX315 FX310 03 21 Safety Section 1 28 2021 Alamo Group Inc SAFETY ...

Page 39: ...onnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery bef...

Page 40: ......

Page 41: ...Introduction Section 2 1 2021 Alamo Group Inc INTRODUCTION SECTION ...

Page 42: ...er during operation No shielding is 100 effective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keep unprotected persons...

Page 43: ...mpact when a stationary object is hit Slip clutches are installed on each gearbox for additional protection Front and rear discharge shields are included as standard equipment Equipment Specifications FX 315 FX 310 FX 315 FX 310 Cutting Width 180 4 57m 126 3 20m Blade Tip Speed Transport Width 99 2 52m 92 2 34m 540 PTO Overall Width 99 2 52m 92 2 34m Center 15980 FPM 4871 MPM Overall Length 198 5 ...

Page 44: ... be cut at 5 to 6 mph If full PTO rpm cannot be maintained use one lower gear Corn yield of 180 bu per acre will require a minimum of 105 PTO horsepower to shred at 5 to 6 mph To maintain the suggested 5 to 6 mph ground speed when cutter is equipped with deck rings a minimum PTO horsepower of 115 is recommended If Tractor engine is lugging down shift tractor to a lower gear ALWAYS OPERATE WITH THE...

Page 45: ...rs from the date of purchase Component is 1 year from the date of purchase Components include hydraulics hubs spindles blade carriers and light kits Driveline warranty is 1 year from the date of purchase Warranty covers cross kits tubes and yokes Coverage applies only to manufacturer s defects when product is properly maintained and lubricated Tires and Rims are covered for 1 year against manufact...

Page 46: ...nded inadequate or faulty assembly improper or inadequate maintenance neglect or abuse Shop supplies such as the use of tools oil or grease used in the repair or replacement of a warrantable part or component Normal wearing parts such as but are not limited to safety chains belting clutch linings blades and tire wear THE WARRANTY CLAIM PROCESS A Warranty Claim must be submitted within 30 days of t...

Page 47: ...Assembly Section 3 1 2021 Alamo Group Inc ASSEMBLY SECTION ...

Page 48: ...tires are inflated to proper specifications Refer to the Maintenance section of this manual for required tire pressures Chain Guards The FX 315 comes with either single or double chain guards Use the Parts Manual for chain guard locations on the rotary cutter Insert the middle link of a13 link chain into the first slot of the chain rail and slide the1 4 galvanized rod into the link Continue along ...

Page 49: ... has been supplied to you already assembled it is possible that the wing lift hydraulic cylinders are not completely filled with oil An indication of this is that the wing lock up pins cannot be removed freely First fully retract the wing cylinders then remove the wing lock up pins The wing lift system is marked in blue at the tractor connection Refer to the Parts Manual for a complete list of fit...

Page 50: ...draulic Phasing Cylinders A hydraulic phasing cylinder system works by synchronizing the operation of a number of hydraulic cylinders so that they extend and retract at exactly the same rate This allows a multi section machine such as a rotary cutter to be raised and lowered evenly across its width Because a hydraulic cylinder has a cylinder rod attached to the piston the effective area on the rod...

Page 51: ...rmal operation small amounts of oil may leak past piston seals causing cylinders to fall out of synchronization Synchronization can be restored by fully extending cylinders and holding the circuit open for period of time DRIVELINE SHIELD IMPORTANT OSHA ASABE and SAE standards require that all rotating shafts be guarded against contact The unchained plastic shields can rotate with the driveline but...

Page 52: ... Connecting in any other orientation will result in serious damage to the Clevis hitch and or drawbar PRECISION CLEVIS Adjust the opening of the precision clevis by shimming the wear plate with the spacers Remove the two 5 8 bolts and lockwashers and stack the spacers between the wear plate and the hitch block until the opening measures less than 1 8 taller than the drawbar Replace unused spacers ...

Page 53: ... shims are not in use place them to the outside of the hitch block to prevent the 1 2 bolts from projecting through the spacer plates Wind the jack to raise the hitch block to line up with the tractor drawbar A heavy screw driver or steel rod must be inserted through the holes in the side of the swivel yoke to keep the hitch block level while connecting to the tractor drawbar DO NOT use your hand ...

Page 54: ...cutter MUST be equipped with a transport light kit Check local highway regulations concerning moving machinery on highways Installation of Lights Lock the rotary cutter into transport position Bolt the light frames to the center beam using the supplied 3 8 bolts washers and locknuts Install the lamps onto the light frames with the amber light to the outside of the cutter The red lamp is to be inst...

Page 55: ...m extension harness Plug the 3 pin plug to the red lamp and the 2 pin plug to the amber plug Plug the main harness to the input end of the light module Using plastic wire ties route the harness along the hydraulic hoses to the front of the rotary cutter Allow enough slack in the harness for turning Test the circuit The lights should operate in unison with your tractor lights If the turning lamps a...

Page 56: ...ASSEMBLY FX 315 FX 310 03 21 Assembly Section 3 10 2021 Alamo Group Inc ASSEMBLY GEARBOX LAYOUT BLADE ROTATION CW Pan Machine 540 RPM CW Pan Machine 1000 RPM ...

Page 57: ...ASSEMBLY FX 315 FX 310 03 21 Assembly Section 3 11 2021 Alamo Group Inc ASSEMBLY CW Fixed Knife Machine 540 RPM CW Fixed Knife Machine 1000 RPM ...

Page 58: ...ASSEMBLY FX 315 FX 310 03 21 Assembly Section 3 12 2021 Alamo Group Inc ASSEMBLY CW Turf Machine 540 RPM CW Turf Machine 1000 RPM ...

Page 59: ...Ensure the Deflector Actuator is positioned tight against the wheel standard leg 4 Attach the deflectors to the mount brackets using two x 6 pins and four roll pins for each wing deflector and three x 6 pins and six cotterpins for the center deflector 5 The Float Links are attached to the Deflector Actuator using six roll pins and two washers 6 The Adjustment Bar is attached to the Float Links usi...

Page 60: ...ng the slots on the adjustable shrouds and the mounting holes on the fixed shrouds Attach with ten x 1 1 4 bolts ten washers and ten lock nuts Ensure the bolt heads are on the inside of the shrouding The adjustable shrouding goes on the inside of the fixed shrouding except on the side shrouds of the center section these go on the outside 3 The fixed shrouding on the wing sections is attached to th...

Page 61: ...set up the FX 315 cutter from out of a shipping container The hitch must be lifted off the cutter deck and pinned to the tension links The hose holder must also be attached The rear wheel standard beam is unfolded from under the center section Two wheel standard supports are mounted to the wheel standard arms for support and must be removed ...

Page 62: ...provided The tension links must also be attached to the center wheel standard beam using the pins provided The wheel standards on the wings must be taken off and inverted Wheels and tires for the wing axles are stored on top of the cutter deck The tractor shaft is stored on the cutter and held secure by two braces The braces must be removed from the cutter ...

Page 63: ...Operation Section 4 1 OPERATION SECTION ...

Page 64: ...een removed PASSERSBY are inside enclosed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper cutter use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a flex wing rotary cutter and are not necessarily of a FX 315 FX 310 cutter Some pictures may show shield...

Page 65: ...tive Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses with Side Shields marked with ANSI Z87 Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask...

Page 66: ...power The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut terrain condition operator experience condition of the mower and tractor and other factors The recommended tractor HP for the FX 315 is 85 HP minimum 65 HP The recommended tractor HP for the FX310 is 75 HP minimum 50 HP Operating the mower with a tractor that does not have eno...

Page 67: ...e are several ways to configure the mower hydraulics depending on the number of tractor selective control valves and if they are single or double acting The mower can be operated on a tractor with a minimum of three single acting circuits One double acting and two single acting cylinders or a three spool control valve must be used to operate the mower equipped with hydraulic phasing cylinders Refe...

Page 68: ...ire or maximum width possible Refer to the tractor Operator s Manual or consult an authorized dealer for instructions to change tractor tire spacing OPS R 0062 2 7 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor...

Page 69: ...erate the controls easily SG 11 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 3 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine ...

Page 70: ...l levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmissi...

Page 71: ...rn off the tractor engine place the tractor in park and set the parking brake before dismounting 4 To attach the Cutter insert the hitch pin through the drawbar and tongue clevis Once the pin is inserted attach the snap ring pin through the hole on the hitch pin and snap in place 5 Securely attach the cutter safety chain to the tractor drawbar or drawbar support frame 6 Lower the jack until the to...

Page 72: ...ed Place control levers in the float position and repeat process a second time Ensure wings are entirely supported by the cylinder before removing the transport pins NEVER drive out pins or remove pins that have tension on them 5 2 Safety Tow Chain If the implement is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the implement must be c...

Page 73: ... NEVER force the transport lockup bar from its position If the lockup bar does not move freely then the center cylinder is not fully extended If the rotary cutter has been supplied to you already assembled it is possible that the phasing hydraulic cylinders are not completely filled with oil FULLY retract the wing lift cylinders until there is not weight on the wing lockup pin Remove the lynch pin...

Page 74: ...ttached to the main body of the deflector using one of five Adjustment Holes Adjust the distribution tailboards up or down to meet your specific needs Always operate the tailboards in the lowest possible position that still fulfills your requirements Setting Cutting Height 6 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower wil...

Page 75: ...may occur to the phasing cylinders The cutter should always be operated in the highest position that will produce the desired cutting results Operating at increased heights will minimize the chances of blades contacting the ground and discharging debris 1 Place the tractor and cutter on a level surface and lower wing sections 2 Extend or retract the center section main hydraulic lift cylinder to t...

Page 76: ...the deck pitch has been set 6 2 Leveling Wing 1 The center section height should be set before adjusting the wing sections Make sure the tractor is completely shut down the cutter is completely lowered and the cutter and tractor are secured in position 2 To set the wing section height adjust the 1 1 4 threaded rod on the wing adjustment assembly to level the wings of the cutter with the center sec...

Page 77: ...nt lugs can be moved easily Before making any adjustments ensure the tractor is in park the engine is shut off and the ignition key is removed To increase the height of the front add adjustment lugs from the storage position If all the lugs have been used the lock nut can be adjusted as well To decrease the height of the front remove adjustment lugs and place them in the storage position For fine ...

Page 78: ... be attached to the main deflector body using one of five Adjustment Holes The center deflector has two levels of adjustment The Adjustment Arm can be attached to the Adjustment link using one of four holes The Adjustment Arm can also be attached to the main body of the deflector using one of five Adjustment Holes 6 4 Shrouding Kit The shrouding on the FX 315 includes a fixed component and an adju...

Page 79: ...ckwise blade rotation on the left wing Examples If there is material buildup in sections B E raise shrouds 1 5 to allow some material out sooner If more material is found in sections A B and less in C D then shroud 2 can be lowered to allow less material from the center section If a lot of material is found in sections A F then lower the rear end of shrouds 1 5 to bring more material around toward...

Page 80: ...driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003_G When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and t...

Page 81: ...driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline or move drawbar to 16 or 20 position for required clearance Bottoming Out Check Procedure Disconnect driveline from the tractor and slide the profiles together until fully compresse...

Page 82: ...ke a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum di...

Page 83: ...efore performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts or Drivelines could turn without warning and cause immediate entanglement injury or death S3PT 11 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all mo...

Page 84: ... OPS U 0030 8 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not lim...

Page 85: ...d and illegible decals OPS U 0011 Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft Ensure the divider drivelines are secu...

Page 86: ...cation as specified in the maintenance section Inspect each gearbox oil level using dipstick level indicator and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Ensure all gearbox vents are in place and free from clogs OPS R 0011_I Ensure each hydraulic cylinder is installed and retained correctly Ensure the prop...

Page 87: ...ion wheel bearings and lug nut torque OPS R 0014_J Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure carrier hub nuts are tightened with the cotter pin inserted and spread Check maintenance section for proper torque Inspect the ...

Page 88: ...OPERATION FX 315 FX 310 03 21 Operation Section 4 26 2021 Alamo Group Inc OPERATION 8 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031 ...

Page 89: ...prevent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s sur...

Page 90: ...BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever re...

Page 91: ...ety decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place in good condition Driveline gearbox shields are in good condition Dr...

Page 92: ...hts function properly tractor implement The SMV Sign is clean and visible tractor implement The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seatbelt is in place and...

Page 93: ...eering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed ...

Page 94: ...ractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increas...

Page 95: ...f overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement or unit may overturn STI 02 9 5 Operating Position To lower the wings remove the transport lock braces and secure braces on storage bra...

Page 96: ...nd mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower when turning especially if the wings are lowered To avoid overturns drive the tractor with care...

Page 97: ...ushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When confronted w...

Page 98: ...THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the oper...

Page 99: ...acting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately M...

Page 100: ...drivetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine...

Page 101: ...nd Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required...

Page 102: ...learly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing SGM 1 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you ...

Page 103: ...ssure on the tractor PTO shaft and could cause extensive mechanical damage to the mower and tractor If the mower is operated in conditions that require frequent sharp turning the mower should be equipped with a Constant Velocity driveline CV joints enable the tractor PTO shaft and mower driveline to be angled safely up to 80 degrees with no damage to the mower or driveline Stay alert and watch for...

Page 104: ...to gravel or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height or position which may cause the blades to contact the ground Cutting into the berm or edge of the ditch will ...

Page 105: ...o a better job picking up and cutting the grass tramped in the right track than in the left track The counter clockwise rotating blade set will do a better job picking up and cutting the left track than it will the right track 10 7 Roadway Cutting Against Traffic NOTE The following description is for a single lane highway one lane of traffic in each direction If the FX315 with standard rotation is...

Page 106: ... left clockwise help to lift or stand up the grass that has been tramped by the tractor while it is being cut The clockwise center section rotation helps to lift the grass in the right track which is lower in the ditch where the growth tends to be heavier This blade rotation set up directs material into the ditch away from the road FX 315 standard blade rotation is designed for optimum cutting wit...

Page 107: ...owing to REMOVE potential THROWN OBJECT HAZARDS 6 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks posts curbs guardrails or ground while mowing ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable meta...

Page 108: ...cation and lower the center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing transport lock braces If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS R 0...

Page 109: ...s bodily injury or even death When disconnecting the implement the tractor should be completely shut down Relieve hydraulic pressure by moving the control levers back and forth several times Pivot the parking jack to near vertical by loosening the jack mount and rotating it on the frame Tighten the jack mount bolts again Lower the parking jack and raise the implement until the tongue clevis is no ...

Page 110: ...up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or...

Page 111: ...ecure its end to the mower deck The mower can then be raised to the maximum lift height OPS R 0033 If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport OPS R 0034 Bef...

Page 112: ...iodically during transport If the tires are beginning to overheat they should be allowed to cool and the travel speed should be lowered Faster than recommended transport speeds during delivery of a machine to a customer or general transport from job site to job site can cause serious tire damage and potential failure Please see chart below for tire speed ratings and recommended inflation pressures...

Page 113: ...nder rod FULLY retract the wing lift cylinders until the lock up hole on the wing deck lines up with the lock up plates Slide the wing lock up pin from the storage position to the locked position Fasten it with the lynch pin IMPORTANT Never transport the rotary cutter without the transport lock pins TIRE ASSEMBLY DESCRIPTION TRANSPORT SPEED INFLATION PRESSURE 210 003 Solid Laminated Tire 20 20 kph...

Page 114: ... designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road If ...

Page 115: ...g kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public ...

Page 116: ...tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices a...

Page 117: ...red spline seated on shaft shaft clean and replace New Blade or bolts matched Replace blades or bolts in sets Drivelines not phased correctly Replace Drivelines Implement tractor yokes must be in line Gearbox Overheating Low on lubricant Fill to level plug Improper type lubricant Replace with NLGI 000 lubricant Excessive trash build up Remove trash around gear box Bearing or gears set up improperl...

Page 118: ...g Tractor tires push grass down Adjust your tractor wheel spacing Refer to Operation section Damaged Mower pan Repair or replace as necessary Uncut Material Excessive ground speed Reduce ground speed RPM too low Use full PTO speed Refer to your tractor operator s manual Improper blade for direction of cut Install blades so rotation is correct Poor Shredding Excessive ground speed Raise the front o...

Page 119: ...Maintenance Section 5 1 2021 Alamo Group Inc MAINTENANCE SECTION ...

Page 120: ...TO SHAFT WEAR SAFETY GLASSES with side shields marked with ANSI Z87 PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES with side shields marked with ANSI Z87 when servicing hot components AVOID ...

Page 121: ... any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing...

Page 122: ...ds and guards in place and in good condition Lubrication Grease points around the cutter will be identified by one of the following greasing decals In some cases multiple grease points may be identified by a single decal if they are close together and the require the same greasing schedule PARTS INFORMATION Schulte Products use balanced and matched system components for blade carriers blades cutte...

Page 123: ...MAINTENANCE FX 315 FX 310 03 21 Maintenance Section 5 5 2021 Alamo Group Inc MAINTENANCE ...

Page 124: ... and drain out oil 4 Reinstall the drain plug and blade carrier 5 Remove the vent plug dipstick 6 Fill gearbox until oil level reaches the fill line on dipstick Capacity is approximately 4 1 liters 4 33 qt Do not screw in dipstick when check ing oil level 7 Reinstall vent plug dipstick Dispose of old oil in accordance with the local regulations Replace oil in gearboxes after the first 50 hours of ...

Page 125: ...face 3 Remove drain plug and drain out oil 4 Reinstall drain plug 5 Remove vent plug dipstick 6 Fill gearbox until oil level reaches the fill line on dipstick Capacity is approximately 4 1 litres 4 33 qt Do not screw dipstick when checking oil level 7 Reinstall vent plug and level plug 8 Dispose of old oil in accordance with the local regulations 9 Firmly close the main shield to engage the auto m...

Page 126: ...ing chart for the oil viscosity recommendations NOTE Use SAE 80 90Gear Oil DRIVELINES Grease Schedule Grease should meet the following recommendations Type of Grease A good quality NLGI 2 EP grease lithium soap base should be used For heavy duty applications a compatible grease with 3 to 5 molybdenumdisulfide additive may be used IMPORTANT Before attaching the driveline clean and grease the tracto...

Page 127: ...t the driveline shielding is not damaged and rotates freely on the driveline If sliding members are allowed to dry out to the point where the two halves cannot slip freely damage to the rotary cutter or tractor may occur Universal Joint Assemblies Tractor Shaft Equal Angle Hitch Cross Journals 2 3 pumps every 50 hours Lubricate until grease purges from underneath all four needle bearing caps Shiel...

Page 128: ...t least once per year more often in dusty or dirty conditions the shielding should be removed and the old grease wiped from the shaft Do not use an alcohol or acid based solvent to remove the grease A fresh coat of grease should be applied to the entire surface of the inner tube If sliding members are allowed to dry out to the point where the two halves cannot slip freely damage to the rotary cutt...

Page 129: ...chulte supplier so they should not be adjusted by the dealer or end user After an extended period 4 to 6 months of not being used the clutches should be taken apart to ensure all parts are movable and all surfaces are free of rust To service the clutch and or change the linings follow these steps Disassembly 1 Remove the tapered pin 2 Loosen the perimeter bolts on the clutch evenly and progressive...

Page 130: ...h 5 Inspect the thickness of the friction linings and replace them if they are less than 2 5 mm in thickness new friction linings are 3 2 mm thick Reassembly 1 Install the bushing 3 in the flange yoke 2 Ensure it seats fully 2 Reassemble the clutch as shown in the diagram Figure Mnt R 0292 Be careful not to contaminate any of the internal parts of the clutch with grease or oil from hands or tools ...

Page 131: ...18mm Clutch Gauge fits snugly all around the clutch Do not over tighten so the gauge is loose Back off the nuts if necessary A snug fit will ensure the proper torque is applied to the spring plate 6 Reinsert the tapered pin into the hub The clutch will now have approximately 60 to 70 of its torque value This torque value will increase to its intended value as the clutch slips during operation Care...

Page 132: ... PTO disengaged PTO input shaft removed and the cutter blocked in the raised position Mnt R 0003 Blade Installation When installing blades use new blade bolts and blade nuts Always replace blades in matched sets A 1 5 8 socket can be used to torque blade bolts to 600 foot pounds dry assembly You will need at least 3 feet of leverage to be able to do this Check blade bolt torque after the first 10 ...

Page 133: ...n the bottom of the gearbox shaft parallel with the cotter key hole Rotate the blade carrier until the slots are parallel to the mark The pan may need to be spun 180 so the splines match A 2 1 16 socket can be used to torque the M36 nut to 600 ft lbs 814 Nm dry assembly Strike the carrier on the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent dam...

Page 134: ...grease Spread grease on the outside of the bearing with your gloved finger Ensure that no dirt or filings contact the grease or the bearings 2 Pack the inside of the hub with grease Grease needs to cover complete surface area inside hub but does not need to fill cavity 3 Smear grease on both races 4 Install the large bearing into the back of the hub and rotate the bearing several times 5 Install t...

Page 135: ...g noticed when spinning a tire installed on a hub If the axle nut is too tight the rollers of the wheel bearings will remove the grease from the bearing races decreasing the life of the bearings Tires Periodically check tire pressure Aircraft tires should be inflated to 42 PSI To remove tires for repair or replacement install the center transport lock pin Relieve hydraulic pressure Shut off tracto...

Page 136: ...ABLE OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200 F TO AVOID DEATH OR SERIOUS INJURY FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconn...

Page 137: ... relieved 10 Slowly loosen the hydraulic hose connection to the cylinder 11 Remove the other cylinder pin and remove the cylinder The cylinder maybe heavy use proper lifting techniques to lift and handle the cylinder and if needed get assistance in lifting from another person 12 Measure the distance between the cylinder pin holes and extend the new cylinder to that length before installing 13 Inst...

Page 138: ...age procedures 1 Thoroughly clean the cutter 2 Lubricate the cutter as covered in Lubrication Section 3 Tighten all bolts and pins to the recommended torque 4 Check the cutter for worn or damaged parts Make replacements immediately 5 Store the chain in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain the appearance...

Page 139: ...r pins roll pins and other fasteners weekly and replace if necessary Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified Use only bolts of the correct length Refer to the Parts Manual Do not replace lock nuts with nuts and lockwashers Use only original equipment lock nuts Recommended Torques in foot pounds for SAE Grade 5 bolts based on dry ...

Page 140: ...MAINTENANCE FX 315 FX 310 03 21 Maintenance Section 5 22 2021 Alamo Group Inc MAINTENANCE ...

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Page 142: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 29 2021 Alamo Group Inc SEGURIDAD ...

Page 143: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 28 2021 Alamo Group Inc SEGURIDAD ...

Page 144: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 27 2021 Alamo Group Inc SEGURIDAD ...

Page 145: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 26 2021 Alamo Group Inc SEGURIDAD ...

Page 146: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 25 2021 Alamo Group Inc SEGURIDAD ...

Page 147: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 24 2021 Alamo Group Inc SEGURIDAD ...

Page 148: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 23 2021 Alamo Group Inc SEGURIDAD ...

Page 149: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 22 2021 Alamo Group Inc SEGURIDAD ...

Page 150: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 21 2021 Alamo Group Inc SEGURIDAD ...

Page 151: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 20 2021 Alamo Group Inc SEGURIDAD ...

Page 152: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 19 2021 Alamo Group Inc SEGURIDAD ...

Page 153: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 18 2021 Alamo Group Inc SEGURIDAD ...

Page 154: ...SEGURIDAD FX 315 FX 310 03 21 Sección de Seguridad 1 17 2021 Alamo Group Inc SEGURIDAD Descripción de Calcomanía ...

Page 155: ...a seleccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de línea motriz y cojinetes Estas partes son echas y probadas a la especificaciones de SCHULTE Partes que no son auténticas no regularmente llegan con estas especificaciones El uso de partes que no son auténticas puede reducir el funcionamiento de la cortadora anular ...

Page 156: ... la unidad tal como se especifica en el cronograma de lubricación NUNCA lubrique ajuste o quite material mientras el equipo está en funcionamiento o movimiento AJUSTE todas las tuercas y pernos tal como se especifica INSPECCIÓN DE CUCHILLAS REEMPLACE las cuchillas dobladas dañadas agrietadas o rotas inmediatamente por cuchillas nuevas EVITE fallas de las cuchillas y que vuelen trozos de cuchillas ...

Page 157: ...plir con ANSI Z87 y GUANTES PROTECTORES y siga todos los PROCEDIMIENTOS DE SEGURIDAD al realizar tareas de servicio reparación y mantenimiento sobre el implemento Siempre USE GUANTES protectores al manipular las hojas cuchillas bordes filosos o un componente desgastado con bordes filosos Siempre USE GUANTES y GAFAS DE SEGURIDAD con protecciones laterales marcadas para cumplir con ANSI Z87 al repar...

Page 158: ... una visión clara para condiciones de conducción y tránsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE COLOQUE LAS TRABAS PARA TRANSPORTE Y LAS CADENAS DE SEGURIDAD ELEVE LA CORTADORA e INSTALE topes o pasadores de transporte cilíndricos en el eje central ELEVE LAS ALAS e INSTALE TRABAS DE TRANSPORTE o pasadores AJUSTE LA CADENA DE SEGURIDAD del implemento al tractor QUITE todo materia...

Page 159: ...tificar cables de servicios subterráneos PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación reparación y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la vegetación El tractor debe estar EQUIPADO CON MATAFUEGOS NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor NO FUME ni acerque fuego directo a la cortadora o el tracto...

Page 160: ...istema QUITE y reemplace la manguera si sospecha que tiene filtraciones Solicite al distribuidor que verifique si hay filtraciones LAS FILTRACIONES DE LÍQUIDO DE ALTA PRESIÓN PUEDEN NO SER VISIBLES AL VERIFICAR FILTRACIONES HIDRÁULICAS Y TRABAJAR CERCA DE LOS SISTEMAS HIDRÁULICOS SIEMPRE USE gafas de seguridad y guantes impenetrables USE papel o cartón para verificar si hay filtraciones NO USE las...

Page 161: ...ÓN A LOS SONIDOS antes de acercarse a la cortadora para asegurarse de que se haya detenido todo el movimiento giratorio Si se produce un bloqueo de material en las áreas de entrada y descarga de la cortadora APAGUE EL MOTOR DEL TRACTOR desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacio namiento ponga el freno de estacionam...

Page 162: ...ue se han quitado para tareas de reparación o mantenimiento PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo Un ensamb...

Page 163: ...al SÓLO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor NUNCA LLEVE A OTRAS PERSONAS en el tractor o implemento AL SUBIR Y BAJAR DEL TRACTOR SÓLO suba o baje del tractor cuando éste y sus partes móviles estén detenidos APAGUE EL MOTOR Y LA TDF colo...

Page 164: ...railes de metal y estructuras de cemento Apague el motor del tractor desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacionamiento ponga el freno de estacionamiento y retire la llave antes de abandonar el asiento del operado r 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 I...

Page 165: ...dor y personas presentes a riesgos de salud Siempre use el equipo de protección personal PPE aprobado por OSHA cuando limpie o retire material potencialmente peligroso de equipo 1 MARQUE los objetos que no se puedan quitar 2 EVITE estos objetos cuando use la cortadora INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tamaño PASE LA CORTADO...

Page 166: ...actor y del implemento para asegurarse de que estén FIRMEMENTE SUJETADOS PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el su...

Page 167: ...Los equipos ELEVADOS se pueden caer por fallas mecánicas o hidráulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CAÍDA DEL EQUIPO al trabajar cerca o debajo de las alas los componentes e implementos elevados por un enganche de tractor de 3 puntos SUJETE CON FIRMEZA o bloquee en posición vertical todos los equipos alas y componentes elevados BLOQUEE EN POSICIÓN VERTICAL...

Page 168: ...AD DE OPERACIÓN GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad nítida de más de 90 metros 100 yardas DEBE PODER VISUALIZAR e identificar transeúntes terrenos empinados pozos desniveles obstrucciones elevadas cables de alimentación residuos y objetos extraños VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA El rango de V...

Page 169: ...a situación peligrosa inminente que de no ser evitada OCASIONARÁ la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR UNA LESIÓN MENOR Indica información considerada importante pero no relacionada con riesgos por ejemplo mensaj...

Page 170: ...Sección de Seguridad 1 1 2021 Alamo Group Inc SECCIÓN DE SEGURIDAD ...

Page 171: ......

Page 172: ...erte por electrocución y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEGÚN SEA NECESARIO Consulte los detalles en el Manual del Operador Inspección realizada Garantía y procedimientos de seguridad explicados Instalación realizada LUBRICACIÓN E HIDRÁULICA Caja de engranajes niveles de aceite Nivel de aceite hidráulico tanque ext...

Page 173: ...______ Dirección del solicitante ________________________________ Ciudad _________________________________ Estado _________________________________ Código postal ____________________________ Modelo de cortadora ________________________Número de serie ________________________ Fecha de compra __________________________ Vendedor del distribuidor __________________ Nombre del distribuidor ____________...

Page 174: ...una pregunta acerca de la operación segura comuníquese con su supervisor con el distribuidor o con Alamo Group Ag Si desea recibir una copia del video en VHS envíe un mensaje de correo electrónico a AEMVideo alamo group com o un fax al 830 372 9529 o envíe por correo una copia rellenada del formulario que se encuentra al dorso de esta página a AEM VHS Video 1502 E Walnut Street Seguin TX 78155 y s...

Page 175: ...o y comprendido la totalidad de este manual Comuníquese con el distribuidor si necesita explicación sobre alguna instrucción que no haya comprendido del todo Los cuidados que brinde a su Implemento Schulte determinarán en gran medida su satisfacción con el desempeño y la vida útil del equipo Lea con atención y siga las instrucciones de este manual para comprender cabalmente su nuevo implemento su ...

Page 176: ...CAS CON ALETA FLEXIBLE Este Manual del Operador es una parte esencial de la operación segura de esta máquina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operación contenidas en este manual antes de operar el equipo C01 Cover SP_S Importantes instrucciones de operación y las instrucciones de seguridad se encuentran en el video Cortacésped Sobre Segu...

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