Schmalz Jumbo Flex 20 Operating Instructions Manual Download Page 1

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Innovative Vacuum for Automation

Operating Instructions

Jumbo Flex 20/35/50

30.30.01.00174/06 | 06.2018

Summary of Contents for Jumbo Flex 20

Page 1: ...www schmalz com Innovative Vacuum for Automation EN Operating Instructions Jumbo Flex 20 35 50 30 30 01 00174 06 06 2018...

Page 2: ...ght J Schmalz GmbH retains the rights established thereby Reproduction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications...

Page 3: ...be 17 2 5 Vacuum Generators 17 2 5 1 Compressed air deactivation when using an ejector 18 2 6 Rotary union 18 2 7 Supply hose compressed air hose 18 2 8 Load bearing devices suction pads 19 2 9 Mechan...

Page 4: ...depositing loads 37 6 8 1 Lifting loads 38 6 8 2 Lowering and setting down loads 38 6 8 3 Picking up vertically and depositing horizontally 39 6 9 Continuous rotatability 39 6 10 Parking the vacuum tu...

Page 5: ...SAFETY INSTRUCTIONS 30 30 01 00174 06 www schmalz com EN 5 Online documentation 50 How to videos 50...

Page 6: ...This warning informs the user of a risk that could result in death or serious injury if it is not avoided WARNING Type and source of danger Consequence Remedial action Caution This warning informs th...

Page 7: ...ectrical voltage Flying debris Hand injury Crushing injury warning Suspended load Fall hazard Vacuum Hearing damage Falling parts Hot surfaces 1 3 Mandatory symbol Explanation of the mandatory symbols...

Page 8: ...are persons who have received technical training and have the knowledge and experience including knowledge of corresponding regulations necessary to enable him or her to recognize possible dangers and...

Page 9: ...lifted have to be rigid to ensure they are not destroyed during lifting The permissible upper load limits are defined in section 3 Technical Data and must not be exceeded For details of the maximum pe...

Page 10: ...omise the integrity and function of the tube lifter There is a risk that the load or gripper may fall crushing body parts or fatally injuring people in the vicinity Do not make any on site modificatio...

Page 11: ...ntaining and repairing the crane system at the company only employ insured persons who Are 18 years of age or older physically and mentally capable Have been trained in operating and maintaining the t...

Page 12: ...temperature range If the tube lifter is used outside of the permitted temperature range it will become damaged and fail Only use the tube lifter at the permitted ambient temperature Before operating o...

Page 13: ...tube lifter JUMBO will fall or drop quickly or that the gripper will become detached from the load and spring upward In the event that the load falls the danger zone greatly depends on the type of lo...

Page 14: ...he blower Observe a cooling time of 60 minutes before working on the blower CAUTION Risk of eye injury All vacuum generators generate an exhaust air flow Depending on the purity of the ambient air thi...

Page 15: ...m Name 1 Vacuum generator depending on equipment 6 Suction pad 2 Suspension eye 7 Ejector 3 Rotary union 8 Pressure reduction valve 4 Lifting unit 9 Pump 5 Operator handle 10 Motor protection switch T...

Page 16: ...are specified on the type plate This information is important for identifying the device and must always be specified when ordering replacement parts making warranty claims or other inquiries about t...

Page 17: ...0 35 only 2 4 Lift tube The lift tube transfers the vacuum to the suction pad creating the lifting force for the vacuum tube lifter JUMBO 2 5 Vacuum Generators Two different versions of the vacuum gen...

Page 18: ...ans of the activation cable attached to the side of the ejector The activation cable is approx 0 9 m in length The two balls located on the activation cable black and red are used to open and close th...

Page 19: ...erial and like all sealings are subject to wear To prolong the life of the sealing elements make sure the sealings are attached properly and not subjected to lateral loads Check the resistance of foam...

Page 20: ...formation see the separate operating instructions supplied with the gripper 2 10Accessories 2 10 1 Dust filter STF If no dust filter has been installed the warranty shall become void if the system fai...

Page 21: ...tion valve is used to set optimum operating pressure for the ejector It also has a shut off valve for switching the customer supplied compressed air off manually The radio remote control SRC can be us...

Page 22: ...pension 2 10 9 Vacuum regulation valve VRV The Schmalz Blower Box surrounds the vacuum pump and uses sound dampening material to reduce the noise level to approx 65 db A The silencer box SBB also prot...

Page 23: ...ifting distance 1500 1800 mm Max lift speed 1 m s Ejector vacuum generation SEM100 JU SEM150 JU Pump vacuum generation working vacuum max 600 mbar EVE 25 D EVE 50 D EVE 40 D EVE 80 D EVE 50 D Max lift...

Page 24: ...tive packaging or in transit must be reported immediately to the carrier and J Schmalz GmbH 4 2 Packaging The packaging material must be disposed of in accordance with country specific laws and guidel...

Page 25: ...ATTENTION Improper removal of system from the transportation box System damage Do not apply force Observe the instructions for removing the system from the transportation box When unpacking the lift t...

Page 26: ...ne jib 7 Attach end buffer to end of crane jib 8 Mount vacuum tube lifter JUMBOFLEX with rotary union in the carrier unit and secure using the retaining split pin 9 Connect supply hose to the rotary u...

Page 27: ...aight line stretches can also be bridged with plastic pipes The total length should not exceed 50 m Long supply hoses reduce the carrying capacity and the dynamics of the tube lifter 5 2 Mounting the...

Page 28: ...ate of the pump 3 Make sure to install a disconnecting switch and the appropriate fuse ATTENTION Incorrectly connected operating voltage Material damage to the blower Only operate the blower with the...

Page 29: ...all the ejector as per the diagram JUMBOFLEX 20 35 Retrofitting an electrical pump onto a pneumatic ejector Remove the hose nozzle and the suspension eye on the rotary union Screw the suction side of...

Page 30: ...ed position using a box cutter cut off the wire spiral using the bolt cutter To facilitate the mounting of the lift tube spread the multipurpose grease on the inside of the operator handle Figure 2 Tw...

Page 31: ...lifter cannot grip the supporting surface when in its lowest position Minimum clearance 10 cm 5 5 Test Installation of the vacuum tube lifter Jumbo is complete following 3 4 successful test runs usin...

Page 32: ...understood the operating instructions The operator must not leave the vacuum tube lifter Jumbo when a load is attached Wear ear protectors to prevent hearing damage WARNING Risk of injury due to high...

Page 33: ...ag or pull them Only pick up and lift suitable loads test their intrinsic stability and porosity The working area must be secured by the user operator The persons equipment necessary to secure this ar...

Page 34: ...immediately WARNING Risk of injury due to lowering of the tube lifter in the event of a power failure or vacuum generator failure This can result in a crushing injury If the vacuum in the lift tube c...

Page 35: ...e lift tube may implode The tube lifter must hang freely but must not be able to adhere to any surface It must not be in its storage rack 6 4 1 With electrical vacuum generation 1 Switch the pump moto...

Page 36: ...e may be hit and could injure themselves Check settings before operation Avoid unintentional adjustments 6 6 Integrated quick change adapter replacing the suction pads CAUTION Risk of injury If the su...

Page 37: ...2 which has 2 pressure points 1 Lowering the load 2 Releasing removing ejecting the load Pressing the actuating lever 1 towards the device opens the air escape valve and the JUMBO is lowered When the...

Page 38: ...Move the load to the desired location 2 Slowly press the actuating lever 1 2 and move it into the Lower 1 position The lift tube of the device relaxes and the suction pad lowers together with load 3...

Page 39: ...e joint Always keep one hand on the operator handle Use the other hand to support the swiveling process position your hand on the side of the workpiece 6 9 Continuous rotatability The vacuum tube lift...

Page 40: ...e and provides the operator with an overview of the many integrated functions of the JumboFlex tube lifter right at the machine The quick reference guide has been designed in a size that is easy to se...

Page 41: ...care not to damage the lift tube in any way when doing this The suction pad must be detached and stored separately ATTENTION Suction pad damage Suction pads become deformed age prematurely and fall ou...

Page 42: ...tained Vacuum tube lifter JUMBO with pump Examine the supply hose and tube lifter for cracks Check gripping mechanism Clean dust filter cartridge and filter of the operator handle for Flex 20 35 and p...

Page 43: ...ipper Check hose replace if necessary Eliminate interference contours see section 1 7 The load falls when lowering Consult with the manufacturer Consult with the manufacturer Vacuum is attained but th...

Page 44: ...lt into the rotary union of the vacuum tube lifter JUMBO This prevents the working vacuum from falling too quickly in the event of a power failure Check this non return valve at the start of every shi...

Page 45: ...rtened in the case of higher loads Interval Daily Weekly Monthly Every six months Annual check Vacuum generation Checking the carbon vane and the integrated filter X If additional filter is present ha...

Page 46: ...ice be easily raised and lowered when not carrying a vacuum gripped load X X Can the hovering position be set easily when the device is carrying a load by turning the adjusting screw on the operator h...

Page 47: ...ter at least once a month The filter must be cleaned and maintained regularly to guarantee that the tube lifter operates correctly WARNING Risk of injury from falling workpieces If the filter screen i...

Page 48: ...at least once a week and clean as necessary e g sack gripper 9 9 Expert approval Please observe the national accident prevention laws and regulations Make sure that inspections and tests are arranged...

Page 49: ...he lift tube to prevent it from falling then release the catches on the trolley connecting bolts 6 Loosen the trolley connecting bolts and slowly suspend the lift tube 10 2Disposal Only qualified spec...

Page 50: ...perating instructions and CAD data and get comprehensive information about our products and services www schmalz com dokumentationen How to videos In short easy to understand videos we explain the com...

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