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www.schischek.com

Schischek GmbH Germany, Mühlsteig 45, Gewerbegebiet Süd 5, 90579 Langenzenn, Tel. +49 (0)9101 9081-0, Fax +49 (0)9101 9081-77, E-Mail [email protected]

E X P L O S I O N P R O O F

A. Installation, commissioning, maintenance

The cable of the actuator must be installed in a fixed position and protected against 

mechanical and thermical damage. In acc. with operation ExMax actuators are 

maintenance free. Nevertheless maintenace must comply with regional standards, rules 

and regulations. The flameproof enclosure is protected against mechanical shock in acc. 

with EN 60079 by the housing of the actuator

The actuators must not be opened by the customer. For outdoor installation a protective 

housing against rain, snow and sun should be applied to the actuator, as well as a 

constant supply at terminal 1 and 2 for the integral heater. For electrical connection 

inside hazardous areas an Ex-e terminal box is requested (e.g. type ExBox). 

Attention: If the actuator is put out of operation all Ex-rules and regulation must be 

applied. 

Example: you have to cut the supply voltage before opening an Ex-e terminal box 
B. Shaft connection, selection of running time, heater

ExMax actuators are equipped with a direct coupling double squared shaft connection 

of 16 × 16 mm. The housing of the actuator is axially symmetrically built to select 

open/close direction of the spring return function by left/right mounting.

In acc. to the actuator type 5 different motor running times can be selected on site. The 

integral heater is for ambient temperatures down to -40°C.
C. 3-pos control mode

See extra information „EL-M“.
D. Spring return

Spring return function works if the supply voltage (terminal 1 or 2) is cut. In the event of 

an electrical interruption, the spring returns to its end position.
E. Operation at an ambient temperature below -20°C

See extra information „EL-M“.   
F. Excess temperature

In acc. to the ATEX rules and regulations Ex actuators must be protected against excess 

temperature. An internal thermostat guarantees the temperature class in the event of 

failure. If this thermostat is working the actuator must be sent to the factory.

ExMax actuators are equipped with an additional temperature sensor to stop the actuator 

before reaching this max. temperature. In this case the failure must be eliminated immedia-

tely on site.
G. Loss of voltage

In switch position 0, 1 and 5, 6 (motor running time 40, 60 sec.) and after voltage interrupts 

moves the actuator (type 50.75 and -100, -150 /-S) in OFF position then the actuators 

works regarding control signal.
H. Synchronous mode

To link two or more actuators together is not permitted.

Details see extra information „ME-M“.

Details see extra information „ME-M“.  

ExSwitch is an accessory to ExMax actuators, fixing 

directly onto the actuator. ExSwitch are aux. switches 

with with 2 potential free contacts, adustable on site. The 

electrical wiring needs an Ex-e terminal box. 

For electrical connection of an ExMax-.. inside the 

hazardous area an Ex-e terminal box is required.

ExBox-3P    for ExMax-.. actuators.

ExBox-Y/S  for ExMax-… integral aux. switches.

To adapt the ExBox direct to the actuator housing an 

additional accessory type MKK-M is required.

Important information for installation and operation

Mounting of quarter turn valves

Mounting on air dampers with double squared shaft connection

ExSwitch – adaptable external Ex-d aux. switches 

ExBox – adaptable Ex-e terminal box

Extra information „EL-M“ (see additional data sheet)

extra technical information, versions of circuit diagrams and failure indication

Extra information „ME-M“ (see additional data sheet)

extra technical information, dimensions, installation instruction and illustration

Mounting instructions and important information for operation and installation

D.EM-01.03-M-en-3P

24-may-2011

ExMax-50…150 ExMax-30…60-F
Special makes  

ExMax-…-S/SF  

ExMax-…-CTM

Summary of Contents for ExMax CTM Series

Page 1: ... 90 120 150 sec at 90 without On off 3 pos SB 1 0 ExMax 100 100 Nm 24 240 VAC DC 40 60 90 120 150 sec at 90 without On off 3 pos SB 1 0 ExMax 150 150 Nm 24 240 VAC DC 40 60 90 120 150 sec at 90 without On off 3 pos SB 1 0 ExMax 30 F 30 Nm 24 240 VAC DC 40 60 90 120 150 sec at 90 20 sec at 90 On off 3 pos SB 1 1 ExMax 50 F 50 Nm 24 240 VAC DC 40 60 90 120 120 sec at 90 20 sec at 90 On off 3 pos SB ...

Page 2: ...et wrench slow motion enough torque force is required Attention with manual operation of actuators with spring return danger of injury exists with release let go the socket wrench Integral heater integral heater controlled for ambient temperature down to 40 C Housing material Aluminium die cast housing painted optional in amercoat painted CTM Dimensions L W H 286 150 116 mm for diagramm see extra ...

Page 3: ...en push button T for minimum 3 seconds The actuator will drive into both end positions to be adjusted LED indicates green Adjusmtent time needs approx 180 sec 90 sec On 90 sec Off After that switch S into position 00 09 in acc with your required torque and running time B Selection of running time and torque Put switch S into the correct selected position in acc to above table The selected paramete...

Page 4: ...ature below 20 C See extra information EL M F Excess temperature In acc to the ATEX rules and regulations Ex actuators must be protected against excess temperature An internal thermostat guarantees the temperature class in the event of failure If this thermostat is working the actuator must be sent to the factory ExMax actuators are equipped with an additional temperature sensor to stop the actuat...

Page 5: ...of needed cable cross section A at a cable length of L A 0 0714 l L Uv 18V The EL data sheet contains additional information for ExMax and RedMax actuators of the size M for the optimization and simplification in regard to planning installation and initial startup It provides influences of external factors in reference to the safe initiation of the actuators as well as technical references and pro...

Page 6: ...ors without external torque force min 10 Nm Attention If you use this type of wiring the heater does not work in case of open contact Attention If you use this type of wiring the heater does not work in case of open contact Attention If you use this type of wiring the heater does not work in case of open contact Integrated aux switches max 24 V 3 A 240 V 0 5 A switching at 5 and 85 Supply at aux s...

Page 7: ...y on the clamps 1 and 2 Following parameters are to be considered by ambient temperaure 10 C 1 After mounting the actuator must bei immediately electrically connected 2 The actuator will only be activated after the operating temperature has reached at least 20 C 3 The adjustment options are only ensured after this heating up period IV Mechanical protection 1 The actuator must be operated with an o...

Page 8: ...re remounting on the damper shaft Consider additional information ME M of the assembly instructions A modulating actuator Y works with reduced angle of rotation and already reaches its end positions before 0 V 4 mA respectively before 10V 20mA l At start up no self adjustment of angle of rotation was accomplished l Accomplish self adjustment of angle of rotation in accordance with assembly instruc...

Page 9: ...unting For outdoor installation it has to be certain that the actuator is protected against direct sun exposure warmth and UV rain and snow by employing an enclosure roof Supply voltage is to be applied immediately after mounting in order to assure integrated heating at start Since explosion proof actuators must have internal safety temperature limiters these may not be exposed neither at storage ...

Page 10: ... In case of spring return function the safety postion must be selected by turning the actuator 180 Mounting 1 Affix tap hole M8 in accordance with drill template on the damper or to a mounting bracket 2 Adjust drive shaft of the actuator with the socket wrench that the drive stands perpendicular to the damper before pluging actuator on to the damper shaft 3 Plug actuator onto damper shaft and fix ...

Page 11: ...ten the remaining screws 6 Mount temperatur limiter type ExPro TT InPro TT 7 Mount terminal box 8 Connect sensor on actuator Note the drive shaft is selflockingly produced and may only be mechanically adjusted either with the provided socket wrench or the optional accessory HV M manual override External applied force to the shaft can lead to mechanical damage of the actuator Mounting instructions ...

Page 12: ... Switch 1 Screw mounting bracket MKK M to the actuator A then screw terminal box to the mounting bracket B Mounting bracket MKK M can be mounted every 90 Terminal box mounted above the actuator Terminal box mounted beside the actuator 2 2 B A 4 Mounting of ExSwitch RedSwitch InSwitch accessory to the actuator Mounting of terminal boxes type ExBox RedBox InBox via mounting bracket type MKK M to the...

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