X
Touch the floor.
Static Straps
21
E
H
E
H
X
X
Lubricate wheel and final drive pinion bearings
Lubricate final drive gears
Wheels
20
X
Inspect tires for cracks, gouges, and wear
Tires
19
X
Turns without binding - no excess play
Steering
18
X
Check for wear and proper seating
Replace (as needed)
Motor Brushes
17
X
X
Inspect for damage
Check for cotter pins in place on tilt cylinder pins
Mast
16
X
Function when switched on
Lights
15
G
F
X
X
Check for wear, damage, and cotter pins in place on
connector pins at anchor bolts
Lubricate and adjust
Lift Chains
14
A
A
B
B
X
X
X
X
Check for leaks
Check level and fill (as needed)
Change hydraulic oil and filter
Breather cap - check and clean
Hydraulic System
13
C
C
C
C
X
X
X
Check operation
Check fluid level and fill (as needed)
Change fluid at first 100 hours, then:
Gearbox
12
X
Check operational, safety, and warning decals
Replace if missing or unreadable
Decals
11
X
Check for smooth and full movement forward, reverse, lift,
and lower; check horn, tilt, and all auxiliary functions for
operation
Do Not Lubricate
Control Handle
10
X
Check condition, inspect for pitting, adequate tip contact
surface, signs of burning
Contactor Tips
9
E
E
X
X
Inspect for cracks, bends, and damage
Lubricate sideshift carriage
Carriage / Load
Backrest / Forks
8
X
Locks out travel capability when pedal is up
Brake Switches
7
X
Check for smooth operation, no binding, and the pedal
comes up when foot is removed
Do Not Lubricate
Brake Pedal /
Brake Linkage
6
X
X
Released when brake pedal is depressed and stops the
unit within the specified distance when pedal is returned to
up position
Brake pads - inspect and replace (as needed)
Brakes
5
G
F
Lubricate (as needed)
Battery Rollers
4
X
Check that they are securely in place
Battery Gates
3
X
X
Check for free movement of the lever
Check that the lever disconnects the battery
Do Not Lubricate
Battery Disconnect
2
X
X
X
X
Charge - Normal
Charge - Equalizing
Check water level and cleanliness
Connector in good condition, bolt installed
Battery
1
32
o
F
to
120
o
F
-40
o
F
to
32
o
F
2000
360
350
60
40
5
8
1
CHECK/ACTION HOURS
DAYS
COMPONENT
LUBRICATION
SCHEDULED MAINTENANCE AND INSPECTION TABLE
Mobilith SHC 007 Synthetic Grease NLGI 00 or equivalent
H
SAE 40W Motor Oil
G
Mobil SHC 50 Synthetic Gear Lubricant or equivalent
C
SAE 20W Motor Oil
F
McCollister Arctic Blue Hydraulic Oil 3028
B
Mobilith SHC 220 Synthetic Grease NLGI 2 or equivalent
E
Texaco 32 / Tellus 32 / Mobil DTE 24
A
LUBRICATION REFERENCE TABLE
E
lectric
C
ounterbalance
H
igh
O
utput
Preventive Maintenance
4/3/00
10.2