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Industrivej 3-9

DK-9460 Brovst

Denmark

Tel.: +45 98 23 60 88
Fax.: +45 98 23 61 44

Manual

SCANTOOL

Profile bending machine

PV 35

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Summary of Contents for PV 35

Page 1: ...Industrivej 3 9 DK 9460 Brovst Denmark Tel 45 98 23 60 88 Fax 45 98 23 61 44 Manual SCANTOOL Profile bending machine PV 35 ...

Page 2: ...liament and Council Directive 2006 42 EC of 17 May 2006 And also in accordance with Low Voltage EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 35 EU of 26 February 2014 EMC EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 30 EU of 26 February 2014 SCANTOOL A S Industrivej 3 9 9460 Brovst Denmark Website www scantool group com Tlf 45 98 23 60 88 Fax 45 98 23 61 44 ...

Page 3: ... 35 TECHNICAL PROPERTIES 8 4 0 CAPACITY CHART FOR PV 35 9 5 0 STANDARD ROLLER DIMENSIONERS FOR PV 35 10 6 0 FOUNDATION AND MAIN DIMENSIONS OF PV 35 11 7 0 OPERATING PV 35 HORIZONTAL 13 8 0 START UP INSTRUCTIONS 14 9 0 OPERATION 16 Operating instructions 16 Operational hints 18 10 0 MAINTENANCE 19 11 0 LUBRICATION 20 Lubricate chart 20 Part List 21 12 0 SPECIAL ACCESSORIES FOR MODEL PV 35 22 Variou...

Page 4: ... accident if instructions are not followed WARNING Showing the probable damages to the machine or equipment if the instructions are not strictly followed NOTE It gives useful information It is certainly necessary that the operator should read and understand all the ATTENTION WARNING notes specified in this Manual before starting with operation of the machine and before any lubrication or maintenan...

Page 5: ...ve the machine connected by a qualified electric technician For as we made clear in the general conditions of guarantee under no circumstances installing mistakes one of which is the electrical connection mistake can be covered in the guarantee agreement Always turn off power before making any connections or disconnecting the machine Maintenance Your machine is designed and produced to work effici...

Page 6: ...nance inspection and periodical maintenance can be performed only after disabling the machine according to relevant chapter of this handbook Abnormal Conditions In order to avoid unusual working conditions in the following several recommendations to the operator are listed Also do not forget that this machine can be used only in the conditions presented in this operation and maintenance handbook B...

Page 7: ...l Control Panel Take precautions for handling and lifting Check if the load is properly balanced by lifting it some centimetres Lift the machine proceeding with care without sudden accelerations or quick changes of directions Place the machine where it must be installed lower the machine slowly till it touches the floor Figure 1 shows a way of carrying the machine You can use a crane with hook or ...

Page 8: ...ls are hardened Various DANGER signs around the Rolls Shafts are Special Steel material machine hardened and grinded Brake motor Optional Standard Rolls Overload Circuit Breaker Foot Pedal control Guide Rolls Horizontal and Vertical Working Position User s manual book SPECIAL FEATURES Pipe Tube Bending Rolls Profile Bending Rolls Angle Bending Rolls Digital Read Out Special Lateral Angle Guides Do...

Page 9: ...rd rolls 4 30 35 600 800 Optional rolls 5 30 x 2 70 x 2 500 1200 Optional rolls 6 33 7 x 2 65 60 3 x 2 9 2 350 1200 Optional rolls 7 50 x 40 x 3 70 x 30 x 2 1500 1500 Optional rolls 8 40 x 40 x 3 50 x 50 x 3 800 2000 Optional rolls 9 50 x 50 x 5 60 x 60 x 6 850 1200 Optional rolls 10 30 x 30 x 3 50 x 50 x 6 700 1200 Optional rolls 11 50 x 50 x 6 60 x 60 x 7 650 900 Standard rolls 12 50 x 50 x 6 60...

Page 10: ...alid for them all Figure 2 Figure 3 We supply 6 pieces of spacers with the machine as shown in Figure 2 These spacers can be used to obtain different width with the standard set of rolls The spacers are divided into two groups as shown below This table is standard sequins of dimensions dimension unit group 1 diameter mm 98 width mm 28 piece 3 ...

Page 11: ...ept for the operator is forbidden to enter that this area is illustrated considering the machine located horizontally If you operate it vertically then the borders will be the same That is no matter how you located the machine vertical or horizontal you should always keep the safety distance of one meter around the machine Note The manufacturer doesn t accept any responsibility for damages due to ...

Page 12: ...12 Safety Area Figure 2 ...

Page 13: ...pable of carrying at least 500 kg around the top roll s shaft shown by in fig 1 Lift the machine slowly by means of a forklift or a crane with hook When you are satisfied that you have lifted the machine to the degree that only the corner shown by in figure 2 touches to the floor rotate the machine right slowly with the help of a person so that the mass center of the machine tend to be at the righ...

Page 14: ...ctrical Connection Have a qualified electrician connect the machine to the electric supply In some cases inverse electrical connection causes the motor burn out To avoid such an undesirable event after having connect the machine see that the motor turns to the direction shown by arrow when activated Or you can check to see if the rolls are rotating to the same direction of the pedals That is if th...

Page 15: ... pedal to stop the machine Turn off the main switch 6 Basic Operation Terms The PV 35 has two rolls powered and top roll idle The lower rolls are direct driven by a reducer motor Top roll can be adjusted by a screw driven system to make the bending in a wide radius range Therefore bending operation is simple and smooth however requires experience for efficient working Following recommendations wil...

Page 16: ...ch pass After a pass if the diameter value is bigger than expected move the upper roll down to apply more force If the case is vice versa than move the upper roll to upside by making use of milimetric ruler It is likely that the material will intend to bend right or left because of the existence of bending forces To prevent this you must adjust the guide rolls as shown in the figures 4 and 5 As th...

Page 17: ...17 Figure 6 Figure 7 ...

Page 18: ...al hints Always clean the rolls and the material of dust dirt and grease for bending If you are bending a pipe do not rotate the pipe while bending We advise you to fill the profiles or pipes with sand or any similar material if they have a wall thick ness of less than 2 mm Do not overload the machine and use special rolls for profiles as well as pipes Operate safely keeping in mind the third part...

Page 19: ...llustrated by point Yin figure 1 After the lubrication assemble again the back lid and the protections Restart the machine according to the start procedure and check if there are any anomalies due to faults or unintentional tampering during maintenance Attention For replacement of oil use a funnel with a filter in order to avoid that impurities enter into the gearbox or among the other movable par...

Page 20: ... the rolls will slip the material and will not bend Always keep the rolls clean and free from grease or any lubricant AIso make sure that the material is free from grease and dirt These points must be greased periodically at least once a month or more if daily usage exceeds 8 hours a day Note that some of these points are actually inside the machine cover and the front cover must be removed in ord...

Page 21: ...21 Part List ...

Page 22: ...LL JOINT ADJUSTMENT SCREW 12 4 192 35 11 004 LATERAL SIDE SCREW 13 1 192 35 12 151 HANDLE 14 2 192 35 12 152 GEAR 15 1 192 35 12 052 GEAR 16 2 192 35 12 108 BUSHİNG 17 2 SPACER 18 2 BEARING 19 1 192 35 12 004 BEARING CHOCK 20 1 192 35 13 004 TOP SHAFT BLOCK 21 1 192 35 12 002 TOP SHAFT 22 2 DIN 1804 M45x1 5 N SAFETY NUT 23 1 192 35 13 005 MB 24 1 192 35 12 006 UPPER PLATE 25 1 192 35 10 000 MOTORS...

Page 23: ...23 13 0 ELECTRIC DIAGRAM ...

Page 24: ...24 ...

Page 25: ...25 ...

Page 26: ...has not been misused or carelessly handled and in particular has not been used in a manner contrary to the operating instructions 3 Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents 4 Documentary proof of purchase date is produced when the goods are handed in or sent for repair 5 Wear parts are not covered by the warranty SCANTO...

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