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Scan Combiflex 1000 – User Guide
Chapter 6

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SCANMASKIN

MACHINES-MINERALS-KNOW-HOW

Control Panel

Summary of Contents for Scan Combiflex 1000 RC

Page 1: ...SCANMASKIN Scan Combiflex 1000 RC Users Guide MACHINES MINERALS KNOW HOW http www scanmaskin com...

Page 2: ...sh you all the best with your new Scan Combiflex 1000 and hope that it lives up to your expectations Scanmaskin Sverige AB Claes G ran Bergstrand Managing Director Address Scanmaskin Sweden AB Box 187...

Page 3: ...orizontal surfaces approved by Scanmaskin Sweden AB If SC 1000 sed for other purposes or handled in ways other than that described in this User Guide Scanmaskin Sweden AB disclaims all responsibility...

Page 4: ...the Safety off position 12 2 8 Safety regarding maintenance 13 2 9 Safety regarding transport 13 2 9 1 Manual transport 13 2 9 2 Lifting 14 2 9 3 Inside vehicles 14 3 Transport 15 3 1 Precautions 15...

Page 5: ...e 28 5 1 Precautions 28 5 2 Daily inspection prior to operation 28 5 3 Maintenance and inspection list 28 5 4 Grinding disc replacement assembly 29 5 5 Cleaning the machine 29 5 6 Trouble shooting 29...

Page 6: ...tion The power source must be fused according to External fuse in this specification also the cables used must be marked and rated in accordance with the fuse used Failure to comply with the correct f...

Page 7: ...ecifications Measurements of SC 1000 Width 1030 mm 40 5 Height 1300 mm 51 Depth 1770 mm 69 7 Measurements of shipping box Width 1150 mm 45 3 Height 1580mm 62 2 Depth 1860 mm 73 2 Ambient temperature r...

Page 8: ...1 3 1 Water connection Inside the cover of the gear barrel there is a sprinkler system connected to an external water connection The water connection comes with its counterpart and fits a standard in...

Page 9: ...pproved by Scanmaskin Sweden AB before operation See Fel Hittar inte referensk lla Fel Hittar inte referensk lla for information about available tools and 4 10 Changing tools for information about how...

Page 10: ...for coatings Polishing of the surface Removal of coating defects Removal of glue residues 1 6 Scope of supply The following parts are included with the standard SC 1000 grinding machine Two keys for m...

Page 11: ...rence 1 Control panel 4 3 Control panel 2 Handle 3 Power inlet 1 1 Electrical specifications 4 Dust collector connection 5 Handle 6 System fan 7 Electrical cabinet 1 1 Electrical specifications 8 Driv...

Page 12: ...nel The operating authority is responsible for compliance with the safety regulations during operation and maintenance and for the use of safety devices supplied with the machine as well as the provis...

Page 13: ...carrying out maintenance work or training staff to work with the machine From time to time the working practices of the operators are to be checked by a supervisor especially to the items regarding a...

Page 14: ...the machine Define responsibilities of the machine operator with regard to traffic safety regulations and inform him not to take instructions from third parties who may not be complying with the local...

Page 15: ...n the work area Check the work area for screws or other hard objects in the concrete Don t use the machine if there are any foreign objects stuck into the surface Such objects must be removed prior to...

Page 16: ...nect it to a distribution central near the machine Never lay the cable in a loop when operating the machine this will cause the cable to heat up and may cause fire See Figure 2 1 for explanation Figur...

Page 17: ...may be hot Take extra care to prevent burn injuries Adjustment servicing and inspection work on the period of time limits specified in this User Guide as well as any information on the replacement or...

Page 18: ...th a lifted machine The machine must be lifted according to the instructions in 3 5 Lifting Observe the machines point of balance before lifting Failure to comply with these regulations may cause inju...

Page 19: ...re that the wheels are unlocked See 3 2 1 Locking Unlocking of motor drive Push the handle downwards to lift the gear barrel Push the machine in desired direction 3 2 1 Locking Unlocking of motor driv...

Page 20: ...e joystick in the direction you want to drive the machine 3 4 Assisted transport Remote control 3 4 1 Manually Make sure that the wheels are locked See 3 2 1 Locking Unlocking of motor drive Make sure...

Page 21: ...trol panel 3 5 Lifting Before attempting to lift the machine read 2 9 2 Lifting Detach the tools according to the instructions in 4 10 Changing tools Fasten the straps used for lifting at the two hand...

Page 22: ...operate the machine when its not in its upright position Make sure there is no debris in the work area Check the work area for screws or other hard objects in the concrete Don t use the machine if the...

Page 23: ...rol panel Figure 4 1 Control panel of SC 1000 Item Text symbol Description 1 Joystick 2 HOURS Hour meter 3 Rotation direction 4 0 1 Radio OFF ON 5 1 Starts the machine 6 0 1 Main switch 7 Rotation spe...

Page 24: ...stablish connection 4 Display 5 F R B L Transportation joystick 6 Emergency stop Main switch 7 START Starts the grinding head 8 STOP Stops the machine 9 FORWARD N BACKWARD Drive mode 10 SPEED F B Driv...

Page 25: ...e START button 5 4 5 3 Stop Press the STOP button 9 Wait for the machine to come to a complete stop Turn off the dust collector if used 4 5 4 Emergency stop When pushing the EMERGENCY STOP button 8 th...

Page 26: ...view Item Text Description 1 Joystick 2 I Power on 3 Status light 4 Status lights 5 Mode light 6 M Speed mode Table 4 3 Joystick overview 4 5 7 2 Status light Status light 3 Description Off Off Green...

Page 27: ...ght should be green 4 5 8 Assisted drive Make sure that the joystick 1 is on according to 4 5 7 4 Start up Select proper speed mode according to 4 5 7 5 Speed modes Move the joystick 1 in the directio...

Page 28: ...off the dust collector if used 4 6 4 Emergency stop When the emergency stop 6 is used the remote connection is lost and the machine will stop To reset the machine re establish the remote connection ac...

Page 29: ...the joystick works in the same fashion as the joystick on the control panel 4 6 8 3 Radio LED indications Mode Event Indication System OK Not connected Fast green 50 50ms Joystick not in centre positi...

Page 30: ...Guide Chapter 4 26 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW 4 8 Grinding Refer to the Grinding guide for instructions and information about grinding 4 9 Water connection Closed No water will f...

Page 31: ...egment outwards 3 The segment is now fit on the Scan On plate To make sure that the segment is secured use a small plastic hammer and slightly hit the segment outwards In reverse this technique can be...

Page 32: ...vent burn injuries Adjustment servicing and inspection work on the period of time limits specified in this User Guide as well as any information on the replacement or parts and equipment must be under...

Page 33: ...The machine won t start There is a power failure from the power supply Inspect the fuses in the worksites fuse box Inspect cables Measure that all three phases are present and at full voltage near the...

Page 34: ...stop button is depressed Release the emergency stop button O The antenna is damaged Replace the antenna S Table 5 2 Common faults remote control 5 6 3 Transportation related faults Symptom Cause Corre...

Page 35: ...missing from the power supply There is a voltage drop at the power supply See A2001 A2006 Speed reference error The potentiometer on the control panel is damaged Inspect the potentiometer Replace if n...

Page 36: ...0 User Guide Chapter 6 32 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW 6 Spare parts 6 1 Drawings Machine overview 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Figure 6 1 SC...

Page 37: ...Gear barrel 5 Dust cover 6 Dust hose 7 Frame 8 Rubber bush 9 Wheel lock 10 Wheel 11 Wheel axis 12 Roller bearing 13 Roller bearing 14 Left drive motor 15 Right drive motor 16 Handle 17 Electrical cabi...

Page 38: ...Scan Combiflex 1000 User Guide Chapter 6 34 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW 6 2 Machine house...

Page 39: ...Scan Combiflex 1000 User Guide Chapter 6 35 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW 6 2 1 Gear barrel...

Page 40: ...Scan Combiflex 1000 User Guide Chapter 6 36 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW 6 2 2 Center axis...

Page 41: ...Scan Combiflex 1000 User Guide Chapter 6 37 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW 6 2 3 Spindle axis upper mounting...

Page 42: ...Scan Combiflex 1000 User Guide Chapter 6 38 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW 6 2 4 Spindle axis lower mounting...

Page 43: ...Scan Combiflex 1000 User Guide Chapter 6 39 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW 6 2 5 Tensioner...

Page 44: ...Scan Combiflex 1000 User Guide Chapter 6 40 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW 6 2 6 Grinding Head 2 Standard for SC 1000...

Page 45: ...Scan Combiflex 1000 User Guide Chapter 6 41 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW 6 2 7 Electrical schematics Layout Mountingplate...

Page 46: ...Scan Combiflex 1000 User Guide Chapter 6 42 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW Layout Panel...

Page 47: ...Scan Combiflex 1000 User Guide Chapter 6 43 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW Connection block...

Page 48: ...Scan Combiflex 1000 User Guide Chapter 6 44 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW Inverter...

Page 49: ...Scan Combiflex 1000 User Guide Chapter 6 45 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW Control Voltage 24 VDC...

Page 50: ...Scan Combiflex 1000 User Guide Chapter 6 46 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW Radio Remote Unit...

Page 51: ...Scan Combiflex 1000 User Guide Chapter 6 47 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW Transport Motor Drivesytem TMD...

Page 52: ...Scan Combiflex 1000 User Guide Chapter 6 48 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW Control Panel...

Page 53: ...intenance work and changes are not covered by the warranty 4 Scanmaskin is not liable for any damages to grinding discs or other similar equipment 5 The warranty only applies to material and design de...

Page 54: ...4 108 EC LVD 2006 95 EG Harmonized standards Safety of machinery EN ISO 12100 2010 Safety of machinery EN ISO 60204 1 Safe Torque Off EN 61800 5 2 Place of issue Lindome Gothenburg Sweden Name of auth...

Page 55: ...l safety 11 Electrical schematics 41 Error codes 31 EU Declaration 50 F Faults troubleshooting See Maintenance Fuse External 2 G Grinding disc Replacement 29 M Maintenance Access 31 Common faults 29 3...

Page 56: ...Scan Combiflex 1000 User Guide Chapter 8 52 SCANMASKIN SWEDEN AB MACHINES MINERALS KNOW HOW changing 27 Snap On 27 Transport 15 lifting 17 manual 15 16 V W Warranty 49...

Page 57: ...00 58 Fax 45 97 18 45 58 E mail info scanmineral dk Website www scanmaskin se Norway Postboks 6 Furuset N 1001 Oslo Tomtveien 12 N 2015 Leisund Phone 47 63 87 60 00 Fax 47 63 87 60 01 E mail info scan...

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SCANMASKIN Scan Combiflex 1000 RC, User Manual

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