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Scag Power Equipment CHEETAH II, Operator'S Manual

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Scag Power Equipment CHEETAH II Operator'S Manual Download Page 8

2

R

Section 1

1.4 SYMBOLS

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

 

Choke

 

Transmission

 

Parking Brake

 

48071S

Spinning Blade

 

On/Start

 

Spring Tension on Idler

 

Off/Stop

 

Oil

 

Falling Hazard

 

Thrown Object Hazard

 

Fast

 

Slow

 

Continuously Variable - Linear

 

Cutting Element - Basic Symbol

 

481039S

Pinch Point

 

Cutting Element - Engage

 

Hour meter/Elapsed Operating Hours

 

Cutting Element - Disengage

 

Keep Bystanders Away

 

Read Operator's Manual

Summary of Contents for CHEETAH II

Page 1: ...your Scag mower Reading this manual can provide you with assistance in maintenance and adjustment procedures to keep your mower performing to maximum efficiency The specific models that this book covers are listed on the inside cover Before operating your machine please read all the information enclosed OPERATOR S MANUAL Models SCZII 61V 38FX EFI SCZII 61V 37BV EFI SCZII 61RD 38FX EFI SCZII 72V 38...

Page 2: ... remove the spark plug wire and ignition key If a mechanism becomes clogged stop the engine before cleaning Keep hands feet and clothing away from power driven parts Keep others off the mower only one person at a time REMEMBER YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR HAZARD CONTROL AND ACCIDENT PREVENTION ARE DEPENDENT UPON THE AWARENESS CONCERN PRUDENCE AND PROPER TRAINING OF THE PERSONNEL INVO...

Page 3: ...ON SYSTEM 9 2 10 SAFETY AND INSTRUCTIONAL DECALS 10 SECTION 3 SPECIFICATIONS 11 3 1 ENGINE 11 3 2 ELECTRICAL 11 3 3 POWER HEAD 11 3 4 CUTTER DECK 12 3 5 HYDRAULIC SYSTEM 12 3 6 WEIGHTS AND DIMENSIONS 12 3 7 PRODUCTIVITY 12 SECTION 4 OPERATING INSTRUCTIONS 14 4 1 TIGER EYE INSTRUMENT IDENTIFICATION 14 4 2 CONTROLS IDENTIFICATION 16 4 3 SAFETY INTERLOCK SYSTEM 17 4 4 TESTING THE SAFETY INTERLOCK SYS...

Page 4: ...JUSTMENT 29 6 6 BELT ALIGNMENT 29 6 7 CUTTER DECK ADJUSTMENTS 29 6 8 CUSTOM CUT BAFFLE ADJUSTMENT EXCLUDES REAR DISCHARGE 31 6 9 ADJUSTING THE STEERING DAMPNERS 33 6 10 ELECTRIC CLUTCH ADJUSTMENT 33 SECTION 7 MAINTENANCE 34 7 1 MAINTENANCE CHART RECOMMENDED SERVICE INTERVALS 34 7 2 LUBRICATION 35 7 3 HYDRAULIC SYSTEM 37 7 4 ENGINE OIL 38 7 5 ENGINE FUEL SYSTEM 39 7 6 ENGINE AIR CLEANER 40 7 7 BATT...

Page 5: ...MPONENTS 66 SCZII HYDRAULIC SYSTEM 68 SCZII FUEL SYSTEM 70 SCZII ENGINE ATTACHING PARTS 72 ZT 5400 TRANSAXLE ASSEMBLY 74 SCZII EFI ELECTRICAL SYSTEM 76 REPLACEMENT DECALS AND INFORMATION PLATES 78 SCZII BV EFI ELECTRICAL SCHEMATIC 80 BRIGGS STRATTON EFI ADAPTER HARNESS ELECTRICAL SCHEMATIC 81 SCZII FX EFI ELECTRICAL SCHEMATIC 82 LIMITED WARRANTY COMMERCIAL EQUIPMENT INSIDE BACK COVER ...

Page 6: ...IV R Table of Contents NOTES ...

Page 7: ...rial Number Plate Location USE ONLY SCAG APPROVED ATTACHMENTS AND ACCESSORIES GENERAL INFORMATION Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine See Section 8 1 WARNING For pictorial clarity some illustrations and figures in this manual may show shields guards or plates open or removed Under no circumstances should you...

Page 8: ...nning Blade On Start Spring Tension on Idler Off Stop Oil Falling Hazard Thrown Object Hazard Fast Slow Continuously Variable Linear Cutting Element Basic Symbol 481039S Pinch Point Cutting Element Engage Hour meter Elapsed Operating Hours Cutting Element Disengage Keep Bystanders Away Read Operator s Manual ...

Page 9: ...The message that follows the symbol contains important information about safety To avoid injury and possible death carefully read the message Be sure to fully understand the causes of possible injury or death SIGNAL WORD It is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard DANGER The ...

Page 10: ...equirements per SAE J137 and or ANSI ASAE S279 when driven on public roads NOTE If the mower is driven on public roads it must comply with state and local ordinances as well as SAE J137 and or ANSI ASAE S279 requirements Contact your local authorities for regulations and equipment requirements 15 Do not operate without the side discharge chute installed and in the down position or with an optional...

Page 11: ...o circumstances should the machine be operated on slopes greater than 15 degrees See Figure 2 2 Page 8 to determine approximate slope of area to be mowed ALWAYS FOLLOW OSHA APPROVED OPERATION 2 Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control Be especially cautious when changing directions on slopes 3 Stay two cut widths away from slopes ...

Page 12: ...gle Back up the ramp and drive down forward 13 Mow only in daylight or good artificial light 14 NEVER raise the deck with the blades engaged 15 Take all possible precautions when leaving the machine unattended such as disengaging the mower lowering the attachments setting the parking brake stopping the engine and removing the key 16 Disengage power to the attachments when transporting or when not ...

Page 13: ...n the roll bar is in the down position Lower the roll bar only when absolutely necessary Raise the roll bar as soon as clearance permits DO NOT wear the seat belt when the roll bar is in the down position ALWAYS wear seat belt when roll bar is in the up position Operate the machine smoothly no sudden turns starts or stops Check the area carefully before mowing for proper overhead clearance i e bra...

Page 14: ... STORAGE 1 Never make adjustments to the machine with the engine running unless specifically instructed to do so If the engine is running keep hands feet and clothing away from moving parts 2 Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire to prevent accidental starting of the engine when servicing or adjusting the machine Wait for all mo...

Page 15: ...the machine near an open flame 15 Shut off fuel while storing or transporting 16 DO NOT store fuel near flames or drain indoors 17 Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothing and use insulated tools 2 8 USING A SPARK ARRESTOR The engine in this machine is not equipped with a spar...

Page 16: ...RNING Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements 483900 483900 supplied with California models only Molded in Fuel Tank 486612 Avoid injury from burns Shut off engine Allow to cool several minutes Remove cap ...

Page 17: ...ne with a Minimum Octane Rating of 87 Oil Pump Full Pressure w Full Flow Filter Starter Electric Starting with Solenoid Shift Belts Kevlar cord Self adjusting Self tightening 3 2 ELECTRICAL Battery 12 Volt Charging System Alternator Charging Output Kawasaki 12 Volt 20 Amp Briggs Stratton 12 Volt 20 Amp System Polarity Negative Ground Interlock Switches Seat Neutral Control Mower Engagement PTO Par...

Page 18: ...ra Wide Discharge Opening with Spring Loaded Discharge Chute and Turbo Baffle Discharge Opening 61RD Extra Wide Rear Discharge Opening Discharge Chute Black Polypropylene Plastic Flexible Discharge Chute 61RD Rubber Deflector Spindles Heavy Duty 1 1 8 Top Dimension Spindle Shaft Cast Housing Taper Roller Bearing Low Maintenance with Top Access Grease Fitting and Grease Overfill Relief Poppet Spind...

Page 19: ...13 R Section 3 ...

Page 20: ...ting the engine 3 Oil Pressure Indicator Figure 4 1 Used on Diesel Powered Units Only Indicates engine oil pressure Reference the engine operator s manual for further information 4 Service Engine Indicator Figure 4 1 Indicates the maintenance reminder for the engine oil change Has preset maintenance reminder and will start flashing scheduled maintenance 2 hours before preset time and continue flas...

Page 21: ...nced Monitoring System DECK LIFT FUEL SWITCHING VALVE LEFT STEERING CONTROL BRAKE LATCH LEVER BRAKE PEDAL CUTTING HEIGHT ADJUSTMENT FUSES SEAT BELT SEAT HOLD DOWN RELEASE LATCH SPEED CONTROL LEVER SUSPENSION CONTROL LEVER FUEL TANK GAUGE FUEL TANK GAUGE DUMP VALVE DUMP VALVE IGNITION SWITCH MOWER DECK SWITCH ENGINE THROTTLE CONTROL ENGINE CHOKE CONTROL TIGER EYE CHECK ENGINE LIGHT EFI MODELS RIGHT...

Page 22: ...ers Figure 4 3 Located on the hydraulic axles used to free wheel the mower Rotating the levers clockwise until they stop allows the unit to move under hydraulic power Rotating the levers counter clockwise allows the mower to be moved by hand free wheeling DUMP VALVE CONTROL Figure 4 3 Dump Valve Control 11 Deck Lift Foot Lever Figure 4 2 Used to raise and lower the cutter deck Push full forward to...

Page 23: ...t prevents the engine from starting unless the deck drive is disengaged the parking brake is engaged the steering control levers are in the neutral position and the operator is in the seat The interlock system shuts off the engine if the operator leaves the seat with the steering control levers not in the neutral position and or the cutter blades engaged and the parking brake not engaged WARNING N...

Page 24: ...rol levers are pushed forward the greater the forward speed will be To increase the speed push the steering control levers further forward and to decrease the speed pull the steering control levers back To stop the forward travel pull the steering control levers back to the neutral position To steer the mower left while traveling forward pull the left steering lever back The further the lever is p...

Page 25: ...vel at reduced speed If tires lose traction disengage blades and proceed slowly off the slope 4 Avoid sudden starts when mowing uphill Sudden starts may cause the machine to tip backwards 5 Loss of traction may occur when traveling down hill Weight transfers to the front of the machine and may cause the drive wheels to slip causing loss of braking or steering 6 Keep tires properly inflated To stee...

Page 26: ... injury from burns allow the mower to cool before removing the fuel tank cap and refueling 4 Check the tire pressure Adjust pressure if necessary 4 12 REMOVING CLOGGED MATERIAL DANGER ROTATING BLADES NEVER PUTYOUR HANDS INTOTHE DISCHARGE CHUTE FOR ANY REASON Shut off the engine and remove the key and only then use a stick or similar object to remove material if clogging has occurred 1 If the disch...

Page 27: ...ischarge Chute Mulching Kit or entire Grass Catcher properly installed 2 The discharge chute must not be removed and must be kept in the lowest position to deflect grass clippings and thrown objects downward Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings When mowing close to obstacles direct the discharge away from the obstacles to reduce the chance of pr...

Page 28: ...s out of the neutral lock position and check to make sure both levers are even before operating TENSION KNOB TENSION KNOB ROTATE LEVER Figure 4 9 Adjusting Steering Levers 4 The control handle can also be adjusted in two different height positions If necessary remove the two bolts securing the control handle to the control lever Install the handle in the desired position 4 18 SETTING THE SPEED CON...

Page 29: ...form Adjustment 4 20 TOWING OPTIONAL HITCH ACCESSORY 1 NEVER allow children or others in or on towed equipment 2 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 3 Follow manufacturer s recommendations for weight limit for towed equipment 250 lbs maximum towing weight 4 NEVER tow on slopes The weight of the towed equipment may cau...

Page 30: ...ING STRIPS OF UNCUT GRASS IN CUTTING PATH Width of Deck SGB018 Dull worn blades Sharpen blades Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full RPM Belt slipping Adjust belt tension Deck plugged grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Bent blades Replace blades STREAKI...

Page 31: ...ealer Bent spindle area See your authorized SCAG dealer Dull blade Sharpen blade UNEVEN CUT ON UNEVEN GROUND WAVYAPPEARANCE HIGH LOW SCALLOPED CUT OR ROUGH CONTOUR Width of Deck SGB021 Uneven ground May need to reduce ground speed raise cutting height and or change direction of cut SLOPING RIDGE ACROSS WIDTH OF CUTTING PATH Width of Deck SGB023 Tire pressures not equal Check and adjust tire pressu...

Page 32: ... and or change direction of cut Wet grass Cut grass after it has dried out STEP CUT RIDGE IN CENTER OF CUTTING PATH Width of Deck SGB024 Blades not mounted evenly Adjust pitch and level Bent blade Replace blade Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect See your authorized SCAG dealer SLOPE CUT SLOPING RIDGES ACROSS WIDTH OF CUTTING PATH Width of Deck SG...

Page 33: ...ct your authorized Scag dealer ADJUSTMENTS 1 8 ADJUSTMENT NUT Figure 6 1 Brake Adjustment 6 2 TRAVEL ADJUSTMENTS Neutral or tracking adjustments will need to be made if A The steering control levers are in the neutral position and the machine creeps forward or backward Neutral Adjustment B The steering control levers are in the full forward position and the mower pulls to one side or the other whe...

Page 34: ...ot freely and that the tire pressure in the drive wheels is correct If the tire pressure is not correct the machine will pull to the side with the lower pressure 1 If at full speed the mower pulls right it is an indication that the left wheel is turning faster than the right wheel To adjust this condition proceed as follows A Stop the machine and place the steering control levers in the neutral po...

Page 35: ... to ensure proper and efficient running of the engine Should either need adjustment contact your authorized Scag service center 6 5 BELT ADJUSTMENT WARNING Before removing any guards shut the engine off and remove the ignition key All drive belts are spring loaded and self tensioning however after the first 2 4 8 and 10 hours of operation the belts should be checked for proper alignment and wear T...

Page 36: ...TTER DECK PITCH The pitch of the cutter deck should be equal between the front and rear of the cutter deck for proper cutting performance To check for proper deck pitch be sure that the mower is on a flat level surface and the tires are properly inflated Check the distance from the top of the cutter deck to the floor at the rear RH side of the cutter deck directly behind the cutter deck hanging ch...

Page 37: ...l the measurement from the floor to the cutter blade tip is at 4 1 2 Tighten the jam nuts on the control rod NOTE If an adjustment had to be made be sure that the cutter deck can easily be locked into the transport position 6 8 CUSTOM CUT BAFFLE ADJUSTMENT EXCLUDES REAR DISCHARGE The Custom Cut Baffle is designed to deliver optimum airflow and superior cutting performance in any type of grass The ...

Page 38: ...t Baffle Adjustment Mounting Slot Selected Mounting Hardware Location Slot A Hole 1 Hole 2 Hole 3 Hole 4 Height inches 3 3 4 4 1 4 4 3 4 5 1 4 Slot B Hole 2 Hole 3 Hole 4 Height inches 3 1 2 4 4 1 2 Figure 6 9 7 Position Custom Cut Baffle Adjustment ...

Page 39: ...is switched off or the operator presence circuit is interrupted When the clutch is disengaged the air gap between the armature and rotor must be adjusted to fifteen thousandths of an inch 0 015 for proper operation The airgap adjustment is made at three bolts on the clutch There are three inspection windows one next to each adjusting bolt See Figure 6 10 INSPECTION WINDOW x3 Figure 6 11 Clutch Air...

Page 40: ...X Check tire pressure See paragraph 7 10 X Inspect seat belt for wear or damage See paragraph 2 6 X Check the operator interlock system See paragraph 4 3 X Change engine oil and filter See paragraph 7 4 X Check battery and clean battery posts and cables See paragraph 7 7 X Inspect pump drive belt Replace every 400 hours or 2 years whichever occurs first See paragraph 6 5 7 8 X Check belts for prop...

Page 41: ... LUBRICANT NO OF PLACES 1 Caster Wheel Pivot 500 Hours Yearly Chassis Grease 2 2 Caster Wheel Bearings 100 Hours Monthly Chassis Grease 2 3 LOW HIGH Speed Actuator 200 Hours Monthly Chassis Grease 2 4 Cutter Deck Bellcranks 100 Hours Bi Weekly Chassis Grease 4 5 Cutter Deck Pusharms 100 Hours Bi Weekly Chassis Grease 2 6 Cutter Deck Spindle 40 Hours Weekly Spindle Grease 3 Compatible Greases Scag ...

Page 42: ...TTING LUBRICATION Lubricant Interval Spindle Grease 40 Hours Weekly Chassis Grease 100 Hours Bi monthly Chassis Grease 200 Hours Monthly Chassis Grease 500 Hours Yearly 6 2 1 5 4 2 1 5 4 3 Figure 7 1 Lubrication Fitting Points ...

Page 43: ...The hydraulic oil level of both expansion tanks should be checked after the first 10 hours of operation Thereafter check the oil after every 200 hours of machine operation or monthly whichever occurs first IMPORTANT If the oil level is consistently low check for leaks and correct immediately 1 Wipe dirt and contaminants from around the hydraulic level indicator window 2 Visually check the level of...

Page 44: ...rts under the LH hydraulic axle assembly Remove the drain plug from the bottom of the LH hydraulic axle assembly See Figure 7 3 Allow the fluid to drain into the container and properly discard it 6 Re install the drain plug and remove the hydraulic filter assembly from the LH hydraulic axle 7 Install new hydraulic filters in the RH and LH hydraulic axles 8 Remove the purge port plug next to the in...

Page 45: ...etely cool before fueling 4 Never fuel the machine indoors or in an enclosed trailer 5 Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances 6 Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling 7 Remove...

Page 46: ...cleaner assembly and remove the cover Set aside 2 Remove the air cleaner and inspect 3 Clean or replace the air cleaner and foam pre cleaner as recommended by the engine manufacturer 4 Replace the air cleaner cover and be sure to snap the two latches closed AIR FILTER ASSEMBLY Figure 7 8 Air Filter Assembly 7 7 BATTERY WARNING Lead acid batteries produce flammable and explosive gases To avoid pers...

Page 47: ... mower before charging and make sure the electrolyte covers the plates in all cells WARNING BATTERIES PRODUCE EXPLOSIVE GASES Charge the battery in a well ventilated space so gases produced while charging can dissipate Charging rates between 3 and 50 amperes are satisfactory if excessive gassing or spewing of electrolyte does not occur or the battery does not feel excessively hot over 125 F If spe...

Page 48: ...E SHARPENING NOTE If possible use a file to sharpen the blade Using a wheel grinder may burn the blade NOTE DO NOT sharpen the blades beyond 1 3 of the width of the blade See Figure 7 9 1 Sharpen the cutting edge at the same bevel as the original See Figure 7 9 Sharpen only the top of the cutting edge to maintain sharpness SGB033 Angle Blade Back Do Not Cut In X Must NOT Exceed 1 3 Blade Width X 3...

Page 49: ... the spacer onto the blade bolt and insert the bolt into the cutter spindle shaft 6 Install the hex nut to the blade bolt at the top of the cutter spindle Secure the blades from rotating and torque to 75 lb ft See Figure 7 10 7 10 TIRES Check the tire pressures after every 8 hours of operation or daily Caster Wheels Flat Free Drive Wheels 12 PSI 7 11 BODY DECK AND UPHOLSTERY CAUTION Do not wash an...

Page 50: ...S Requires a 900X 61 STT SCZ Install Kit GC CS p n 901T Requires a 900X 61 STT SCZ Install Kit Mulch Plate p n 9288 920F Hurricane Mulch p n 9285 920E SCZ Hitch p n 9242 SCZ STT OCDC 61V p n 923D SCZ Striper p n 923G Requires a 921W Install Kit Air Filter Indicator 922U Blade Buddy p n 9212 Scag Premium Lubricants Chassis Grease p n 486257 Spindle Grease p n 486258 20W50 Oil Gallon p n 486254 20W5...

Page 51: ...45 R Section 8 NOTES ...

Page 52: ... 3 4 5 6 15 9 16 17 16 18 36 83 19 20 21 22 8 9 16 16 18 23 24 25 28 28 30 34 27 26 86 87 26 32 35 33 34 37 38 76 81 29 29 31 76 71 73 74 75 72 39 40 41 42 43 44 45 46 47 48 49 45 50 51 52 53 54 55 56 57 58 59 34 60 8 63 62 61 30 35 64 34 89 66 66 65 67 69 68 70 29 78 79 29 31 77 85 80 35 35 84 82 88 ...

Page 53: ...x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 48114 04 48677 43644 43312 43296 481025 43297 481035 04001 41 04043 06 482881 482882 43590 04001 176 04063 08 45944 482295 424841 424917 04003 23 424209 425625 424856 423958 481632...

Page 54: ...3 4 5 6 15 9 16 17 16 18 19 20 21 8 9 16 16 18 23 24 25 A A 1 2 22 26 27 30 28 29 28 31 32 36 34 34 35 34 37 38 33 37 39 33 40 44 45 63 46 47 48 48 49 50 51 52 53 54 56 55 57 58 60 59 61 62 65 64 66 33 67 82 68 76 75 75 74 73 77 78 36 34 71 34 70 43 43 69 41 42 63 72 79 80 81 8 9 ...

Page 55: ...ange 3 8 16 Spring Mount SMCZ Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 Nut Elastic Stop 5 16 18 Pusharm Assembly LH Pusharm Assembly RH Rod Weldment Pusharm Bolt Hex Head 3 8 16 x 1 Nut Elastic Stop 5 16 18 Grade 8 Lockwasher 5 16 Bolt Hex Head 3 8 16 x 3 Cutter Deck Assembly w Decals SCZII 61RD 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80...

Page 56: ...8 CUTTER DECK CONTROLS 1 11 11 12 13 14 16 17 18 19 2 22 20 15 15 27 23 28 30 28 29 29 24 24 30 24 24 24 24 24 24 24 24 24 24 22 24 36 24 25 25 25 26 26 7 3 31 31 31 31 32 32 33 34 34 35 35 8 4 9 5 10 6 A A 21 33 15 ...

Page 57: ...justment Bracket Upper Cut Height Adjustment Bracket Lower Cut Height Slide Height Adjustment Assembly INCL 10 11 12 Pin Deck Lift Retaining Ring 1 2 External E Linkage Deck Lift Rod End 1 2 20 RH Female Rod End 1 2 20 LH Female Nut 1 2 20 UNF Jam Nut 1 2 20 UNF LH Jam Bolt Hex Head 1 2 13 x 2 Flatwasher 1 2 531 X 1 062 X 095 Nut Lock Elastic Stop 1 2 13 Bolt 5 8 11 x 1 1 2 Lock Washer 5 8 Spring ...

Page 58: ... 11 11 11 12 13 13 13 13 13 13 14 15 15 15 15 15 15 16 16 50 17 18 18 18 19 19 2 20 21 22 23 24 25 25 26 27 28 29 30 3 31 32 32 33 34 35 36 37 38 39 4 39 43 44 40 45 46 47 48 49 42 41 5 6 7 8 8 9 10 A B B B C C D D E F F F F G G G G H H H H E D D C C A ...

Page 59: ... Ga Nut Lock Elastic Stop 3 8 16 Nut Lock Flange Elastic Stop 1 2 13 Rops Mounting LH Bolt 3 8 16 x 1 Engine Cover Sides Nut Serrated Flange 3 8 16 Engine Cover Rear Nut Serrated Flange 5 16 18 Bumper Rubber Bolt 1 2 13 x 1 1 4 Bolt Carriage 5 16 18 x 3 4 Mounting Bracket Fuel Tank Rear Skid Plate Rear Mounting Bracket Fuel Tank Front Nut Lock Flange Elastic Stop 7 16 14 Bolt 7 16 14 x 1 1 4 Caste...

Page 60: ...54 R Section 8 SCZII ROLL OVER PROTECTION SYSTEM 1 1 1 11 11 12 12 13 14 14 14 14 10 3 3 4 4 5 5 6 6 7 7 9 8 8 8 8 2 2 2 2 ...

Page 61: ...4117 04 427178 427177 04001 70 04001 194 486507 486620 ROPS Foldable SCZII Pin Assembly incl 3 4 Spring ROPS Clip ROPS Bolt Hex Head 1 2 13 x 3 1 4 Nut Elastic Stop 1 2 13 Spring Clip ROPS Nut Lock Flange Elastic Stop 1 2 13 Rops Mount RH Rops Mount LH Bolt Hex Head 1 2 13 x 1 1 4 Bolt Hex Head 1 2 13 x 4 1 4 Seat Assembly INCL 14 Seat Belt Kit Retractable SCZII ...

Page 62: ...SEAT ASSEMBLY Ref No Part No Description 1 2 3 4 5 6 7 486507 486617 486620 481638 486619 486618 486624 Seat Assembly SCZII Armrest Kit LH Seat Belt Kit Switch N O Track Kit Armrest Kit RH Pad Armrest 1 6 3 4 5 3 3 3 2 7 7 ...

Page 63: ...57 R Section 8 NOTES ...

Page 64: ...E D 1 18 4 3 2 3 5 4 7 6 8 16 8 9 10 11 12 13 14 15 15 15 21 22 23 24 17 19 21 25 24 23 22 21 21 19 20 26 51 34 34 33 35 36 36 28 8 39 12 29 8 27 38 37 40 20 41 8 12 41 20 34 34 45 46 44 8 41 20 43 43 47 48 49 42 23 7 78 8 41 41 23 32 31 30 19 8 12 28 18 50 ...

Page 65: ... 16 18 x 1 Bolt Hex Head 3 8 16 x 1 1 2 Lockwasher 3 8 Spring Bushing Bearing Link Suspension Seat Tensioner Pin Weldment Op Platform Lower Pivot 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 04041 38 04001 19 463231 463239 04003 04 463237 462212 483453 14 04001 22 452154 484032 484150 04021 18 452151 04021 10 452107 48796 452106 484010 04020 12 04009 11 04040 05 48360...

Page 66: ...60 R Section 8 SCZII STEERING COMPONENTS 1 19 19 12 12 17 16 16 15 15 15 15 11 11 13 10 2 21 27 27 20 26 26 22 28 23 29 25 5 6 7 6 9 24 4 4 3 3 30 31 8 14 18 A A B B ...

Page 67: ...le Pivot Control Lever Spacer Rubber Bolt Carriage 5 16 18 x 3 4 Bolt Carriage 3 8 16 x 1 1 2 Bolt 3 8 16 x 4 1 2 Spacer Controls Ball Bearing Neutral Ret Spacer Bearing Steering Link Assembly SCZII Turnbuckle 3 8 24 Rod End Male Trunion 3 8 24 Rod End Female Trunion 3 8 24 Nut 3 8 24 LH Jam Nut 3 8 24 Jam Nut Lock Elastic Stop 5 16 18 Bolt 5 16 18 x 1 3 4 Pivot Weldment Control Arm RH Pivot Weldm...

Page 68: ...62 R Section 8 SCZII DRIVE SYSTEM COMPONENTS A A 24 1 2 3 4 4 4 5 6 7 7 9 8 10 11 13 15 12 17 18 16 14 16 10 20 22 22 23 10 20 20 20 4 4 6 19 24 21 26 25 27 28 ...

Page 69: ...16 x 3 Bolt Hex Head 3 8 16 x 1 Nut Serrated Flange 3 8 16 Mounting Bracket Spring Idler Arm Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 Kit Fan Pulley Pivot Idler Long Bolt Hex Head 3 8 16 x 2 3 4 Flatwasher 3 8 391 x 938 x 105 HD Dust Shield Belt Pump Drive Pulley 5 80 Dia 1 125 Bore Transaxle RH Pulley 5 Dia Idler Kit Fan Pulley Pulley 4 Dia Idler Transaxle LH Spring Idler Arm Nut Elastic Stop 3 8 16 ...

Page 70: ...64 R Section 8 SCZII SPEED CONTROL COMPONENTS A B B C C A 15 17 18 19 16 15 21 22 23 23 24 20 10 1 11 4 14 9 3 13 8 8 8 2 12 7 5 6 ...

Page 71: ...NC Lever Weldment Speed Control SCZII Bolt Shoulder 3 8 x 1 Flatwasher 3 8 406 x 812 x 065 Spring Speed Control Bolt Shoulder 3 8 x 3 8 Nut Serrated Flange 5 16 18 Control Weldment w Decals Bolt Hex Head 5 16 18 x 1 1 4 Bolt Carriage 5 16 18 x 3 4 Nut 3 8 24 UNF Jam Rod End 3 8 24 Nut Lock Center Lock 5 16 18 Bearing Self Align Nut FLG HH Elastic Stop 5 16 18 Bolt Hex Head 5 16 18 x 3 4 Pin Rue Co...

Page 72: ...ction 8 SCZII BRAKE COMPONENTS A B C C B A 3 30 30 35 31 36 32 37 33 38 34 34 39 40 41 42 45 44 47 46 1 10 11 16 15 12 17 44 45 13 18 19 14 2 20 21 26 22 27 23 28 24 24 29 25 25 4 5 6 7 8 9 E D D E 43 14 14 13 ...

Page 73: ...p Bolt 3 8 16 x 2 1 2 Flat Washer 3 8 391 x 938 x 105 Pivot Brake Lever Bearing 625 ID Nut Lock Center Lock 5 16 18 Nut Lock Center Lock 3 8 16 Nut Lock Elastic Stop 3 8 16 Rod End 3 8 24 LH Thd Nut 3 8 24 LH Jam Brake Rod Assembly INCL 15 16 18 19 Nut 3 8 24 Jam Clevis 3 8 24 Brake Pedal Clevis Pin 3 8 x 1 06 Pin Rue Cotter 3 8 Dia Nut Lock Elastic Stop 1 2 13 Flat Washer 1 2 562 x 1 375 x 109 Be...

Page 74: ...68 R Section 8 SCZII HYDRAULIC SYSTEM 1 4 4 4 6 6 7 4 5 A A B B 2 2 3 3 3 3 7 ...

Page 75: ... Ref No Part No Description 1 2 3 4 5 6 7 483797 486568 48136 16 48504 483798 04001 01 04019 02 Transaxle LH Hydraulic Tank 1 000 ml Clamp 1 Max Dia Hose 5 8 Pushlock order by inch Transaxle RH Bolt 1 4 20 x 3 4 Nut Serrated Flange 1 4 20 ...

Page 76: ... 36 16 15 18 15 16 17 12 5 2 7 7 7 7 7 8 8 8 8 10 9 13 14 14 15 16 17 15 16 17 11 3 Tank Purge Tank Purge 7 To Engine Purge Port 19 31 37 34 33 34 32 20 20 21 21 22 22 23 23 24 24 25 25 26 27 27 28 28 28 26 28 28 28 28 28 28 29 29 29 29 30 30 30 SCZII FUEL SYSTEM ...

Page 77: ...ID Fuel Hose 1 4 Non Perm order by inch Fuel Filter Valve Fuel Shut Off Mounting Bracket Fuel Tank Front Fuel Tube Assembly LH Fuel Tank Assembly LH incl 1 2 5 12 22 23 Mounting Bracket Fuel Tank Rear Flatwasher 5 16 375 x 875 x 083 Lockwasher 5 16 Spring Bolt Hex Head 5 16 18 x 3 4 Adjustment Bracket Upper Cut Height Rops Mounting Bracket LH Clamp Carbon Canister Dust Filter Carbon Canister Gromm...

Page 78: ...72 R Section 8 SCZII ENGINE ATTACHING PARTS 1 2 3 4 1 1 8 7 9 6 5 10 14 11 12 13 ...

Page 79: ...J1 Hose Oil Drain Kawasaki incl 3 Hose Oil Drain Briggs Stratton incl 3 Valve Assembly Oil Drain Muffler Kawasaki FX921 Pipe Muffler Extension FX921 Muffler Clamp FX921 Muffler Briggs Stratton 37 BV EFI Pipe Muffler Extension 37 BV EFI Clamp Muffler 1 3 4 37 BV EFI Bolt 3 8 16 x 1 1 4 Bolt 3 8 16 x 1 1 2 37BV EFI Lockwasher 3 8 Spring 31FX Bracket Oil Drain Hose Screw 8 32 x 5 8 Nut Elastic Stop 8...

Page 80: ...1 64 63 62 61 70 30 72 16 15 14 13 65 69 34 66 35 38 37 36 6 11 9 10 7 8 39 60 41 40 12 52 51 50 43 46 45 44 42 47 48 49 17 4 18 21 22 23 19 26 20 25 76 24 29 58 59 57 56 55 53 28 27 84 83 81 82 80 79 77 78 85 O v e r h a u l S e a l K i t 75 Included with Seal Kit Item 75 ...

Page 81: ...LH Plate Stop RH Washer 34 x 88 x 06 HBHCS 5 16 18 x 3 4 Kit Input Shaft Spacer Seal Lip 25 x 52 x 7 TC Ring Retaining Internal Bearing Thrust 42 x 68 x 16 Kit Cylinder Block 21cc Bearing Thrust 35 x 70 x 22 Kit Cylinder Block 16cc Shaft Motor Washer 89 x 1 50 x 04 Ring Retaining Gear 19T Gear 65T Gear Ring 68T Gear Planet 23T Gear Sun 22T 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 6...

Page 82: ...A GROUND STARTER THROTTLE S C A G P O W E R E Q U IP M E N T A 1 2 3 7 5 8 9 10 11 6 12 18 48 18 18 19 20 21 22 23 24 25 28 29 30 30 31 46 32 32 47 33 34 35 36 37 38 ENGINE 42 39 40 41 13 14 15 16 17 26 43 44 4 C Frame 27 45 C ON LIGH TS OF F D D ...

Page 83: ...x 25 Lockwasher 7 16 Spring Bolt Hex Head 7 16 20 x 2 1 4 w Patch Tiger Eye Cluster Gauge Fuse Assembly incl 14 16 17 Fuse Holder Fuse 20 Amp Cover Sealed Single Clip Wire Switch N O Bolt Hex Head 1 4 20 x 1 2 Nut 1 4 20 Battery Battery Cable 18 Black 37BV EFI Battery Cable 27 Black 38FX EFI Battery Cable 26 Red w brade Rubber Boot Relay Switch PTO 10 Amp Nut FLF HH Elastic Stop 5 16 18 Bolt Carri...

Page 84: ... REPLACEMENT DECALS AND INFORMATION PLATES 1 3 5 8 6 9 12 13 14 WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR S MANUAL FORWARD REVERSE F R 11 2 10 Heavy Duty Commercial Heavy Duty Commercial 19 20 ...

Page 85: ...city Plus Decal Velocity Plus 61RD Decal 72 Velocity Plus Decal Seat Replacement Decal ROPS Decal Traction Control Decal Warning Decal Made in USA Decal Belt Cover Decal Fuel Shut Off Decal Scag Cheetah II Decal Suspension Adjustment Decal Deck Height LH Decal Deck Height RH Decal Instrument Panel SCZII EFI Decal Speed Control Decal Start Drive Decal Adjustments SCZII Decal SCZII Replacement Parts...

Page 86: ...ATOR PLATFORM HARNESS CONNECTOR BROWN BLACK RED RED PTO SWITCH KEY SWITCH RELAY TIGER EYE PLUG CHECK ENGINE LIGHT LIGHT KIT RED ORANGE WHITE BLACK RED W WHT STRIPE BLACK BLACK BLACK WHITE PINK BROWN RED W YEL STRIPE RED W BLACK STRIPE GRN W WHT STRIPE RED RED RED RED BLUE LIGHT BLUE GREEN RED RED RED RED RED WHITE ORANGE BLACK PINK BROWN LIGHT BLUE BLACK GRN W BLK STRIPE RED W YEL STRIPE BLACK GRA...

Page 87: ...81 R Section 8 6 3 4 5 1 2 RED GRN W WHT STRIPE WHITE BLACK W ORANGE STRIPE BRIGGS STRATTON EFI ADAPTER HARNESS ELECTRICAL SCHEMATIC ...

Page 88: ...HROTTLE CONTROL CLUTCH RH NEUTRAL SWITCH BRAKE INTERLOCK SWITCH LH NEUTRAL SWITCH AIR FILTER INDICATOR optional TO ENGINE HARNESS RH LIGHT LH LIGHT CHARGING PORT FUSE WHITE BLUE LIGHT BLUE GREEN RED RED RED RED RED WHITE ORANGE BLACK PINK BROWN LIGHT BLUE BLACK GRN W BLK STRIPE RED W YEL STRIPE BLACK RED W BLACK STRIPE WHITE GRAY WHITE BLACK BLACK W ORANGE STRIPE RED W VIOLET STRIPE PINK BROWN WHI...

Page 89: ...se of returning it to the owner after repair will be paid for by the owner Scag s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower Non Commercial use is defined as a single property owner where the single property is the residence of the owner of the mower If the mower...

Page 90: ... 2020 Scag Power Equipment Division of Metalcraft of Mayville Inc ...

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