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Sawyer Manufacturing Company

7799 S. Regency Dr., Tulsa, OK 74131 USA

F

 918.834.0318

[email protected]

P

  918.834.2550   

sawyermfg.com

V1

Installation

Operation

Fig. 13

Fig. 14

Fig. 12

Fig. 13

Fig. 15

5. 

Installing Center and Beveling Cutters

      

 

A

With the aid of the Blade Lowering/Raising Handle, turn the Feed Screw

      

              

(E, Fig. 9)

 clockwise until the cutter spindle is raised to its highest position.

         

B

. Open the Blade Safety Cover 

(I, Fig. 12a)

 and loosen the Cutter Lock Nut 

(L) 

 

              

by rotating it clockwise. Remove the Cutter Lock Nut, washer and Cutter 

 

              Support Collar 

(L)

.

Note: Remove all metal chips and debris from the wheel supports and slots in the bottom of the chassis.

           

C

. Place the Milling Cutter 

(M, Fig. 12a)

 on the Cutter Spindle 

(J)

 so the cutting 

 

             edge is facing downward.

 

Note: All teeth must face clockwise, as indicated by the arrow on the Cutter Safety Cover

           

D

. Align the holes in the Milling Cutter 

(M)

 with the two hardened pins and 

 

             push the Milling Cutter forward until it contacts the face of the male 

 

             cutter drive collar. Follow the same procedure to install the center 

 

             Milling Cutter and the second Milling Cutter.

           

E

. Install the Cutter Support Collar, washer and Cutter Lock Nut. 

(L, Fig. 13)

           

F

. Lower the Cutter Safety Cover 

(I)

 and latch the Blade Safety Device

 

            to the cover.  

Note: The machine will not function if blade safety cover is not latched to the blade safety device.

1. 

Preparation for the cutting process

         A.

 With the Blade Lowering/Raising Handle, 

(H, Fig. 13) 

turn the Feed 

 

              Screw 

(E) 

until the Cutter Spindle 

(J) 

is raised to its highest position.

         B.

 Turn the Start/Stop Control 

(B, Fig. 14)

 to the Off position.

         C.

 Turn the Machine Directional Control 

(C, Fig. 14)

 to the Stop position.

         D.

 Turn the Machine Speed Control 

(D, Fig. 14)

 clockwise to the 0 or fully 

 

              closed position.

         E.

 Turn the Blade Speed control 

(A, Fig. 14) 

clockwise to the 0 or fully 

              closed position.

Note: Ensure the safety cutter cover is closed and the blade shut-off device is latched to the cover.

         F. 

Turn off the air/hydraulic power source and bleed the pressure from the 

 

             supply hoses.

         G.

 Connect and secure the air/hydraulic hose quick disconnects to the 

 

             Excalibur. 

Note: Air filter/lubrication device must be placed in the center of the two air hoses. Make sure the 

 

blow of the lubricator assembly is filled with pneumatic oil.

         H.

 Start the power supply.

         I.

 Verify correct air/hydraulic output pressure and flow rate.

2. 

Using the Excalibur for the cutting process

         A.

 Turn the air valve of the Mist Lubrication System device On.

         B.

 Adjust the Lubricator Nozzle 

(N)

 as needed to provide a steady flow of 

 

              coolant on the blades.

         C.

 With the Blade Lowering/Raising Handle, 

(H, Fig. 15) 

turn the Feed 

 

              Screw 

(E)

 counter-clockwise until the Milling Cutters 

(M) 

are through the  

              thickness of the pipe at desired depth.

I

I

J

H

H

M

N

J

B

A

D

C

M

Fig. 12a

L

E

Summary of Contents for Excalibur Series

Page 1: ... are guaranteed against defects due to faulty workmanship or materials for twelve months from the date of purchase This guarantee is limited to the repair or replacement of any parts found to be defective and no other liability expressed implied or contingent is assumed Record the following information for warranty purposes Where purchased ________________________________________________ Purchase ...

Page 2: ...n device should be set at 90psi 6 bar 3 Connect the Cutter Lubricator System to the coolant container Use a synthetic coolant oil type BIO 42 EP or similar 4 Turn the Start Stop Control to the On position to ensure clockwise rotation of blades Turn Off Note If an automatic dual mist lubrication system has been specified refer to operating instructions with the supplied compressor Tip If air hose l...

Page 3: ...ain Repeat previous step and secure Fig 7 4 Installing the Excalibur on the pipe A Using the two lifting cables F Fig 8 lift the Excalibur onto the pipe B Release the lifting mechanism ensuring the machine is still supported on the pipe until the chain is tightened and secured C Tighten the mesh chain by rotating the Chain Tensioning Screw W Fig 9 counterclockwise with the 16 mm Swivel T Handle D ...

Page 4: ... function if blade safety cover is not latched to the blade safety device 1 Preparation for the cutting process A With the Blade Lowering Raising Handle H Fig 13 turn the Feed Screw E until the Cutter Spindle J is raised to its highest position B Turn the Start Stop Control B Fig 14 to the Off position C Turn the Machine Directional Control C Fig 14 to the Stop position D Turn the Machine Speed Co...

Page 5: ... Turn the Machine Directional Control C Fig 16 to the Feed position I When the cut is complete move the Machine Directional Control C Fig 20 to the Stop position 1 Using the Blade Lowering Raising Handle H Fig 21 rotate the Feed Screw E until the Milling Cutters M are raised to their highest position 2 Turn the Start Stop Control B Fig 20 to the Off position 3 Turn the air valve of the Mist Lubric...

Page 6: ...se a hydraulic fluid with the best viscosity index for the ambient temperature in which the machine will be working Under extreme conditions use synthetic additive oil with a high degree of stability Note for applicatons with vegetable biodegradable oil and special mixture contact Sawyer prior to use A Filter hydraulic fluid through a 25 micro filter when adding oil to the Hydraulic Power Supply r...

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