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Sawyer Manufacturing Company

7799 S. Regency Dr., Tulsa, OK 74131 USA

F

 918.834.0318

[email protected]

P

  918.834.2550   

sawyermfg.com

V1

Installation

1. 

Connections and Power Sources

       A. Hydraulic Machine
 

1.

 

Connect machine to hydraulic power supply 

(Fig. 1)

 with the capability of 

 

 

     minimum pressure of 110 bars at 72 L/min. with 25 micron filter and air-

 

  

     cooled heat exchanger. 

 

2. Ensure power supply is connected properly by checking for clockwise rotation 

 

 

     of blades.

 

3. Connect the Mist Lubrication System Hose 

(O, Fig. 2)

 to the Coolant  

                     Container 

(P)

. Use  a synthetic coolant oil type BIO/42 EP or similar. 

Note: A small air compressor is required to operate the Automatic Double Mist Lubrication system.

 

4. Turn the Start/Stop Control 

(B, Fig. 3)

 to the On position to ensure clockwise 

 

                     rotation of blades. Turn Off.

Tip: If hydraulic hose longer than 50 feet (15 meters) is required, the hose diameter should be 

increased accordingly to ensure adequate pressure. 

       

B. Pneumatic Machine

 

1.

 

Connect machine to compressor with a minimum capacity of 

 

    4000 liters and pressure of 116psi (8 bars). For the LP (Low Pressure) variant, 

 

                    the minimum operating pressure is 6 bar, to a maximum of 10 bar.

 

2. The regulator of the air filter/lubrication device should be set at 

 

                    90psi (6 bar).

 

3. Connect the Cutter Lubricator System to the coolant container. Use 

 

 

     a synthetic coolant oil type BIO/42 EP or similar.

 

4. Turn the Start/Stop Control to the On position to ensure clockwise rotation of 

 

                     blades. Turn Off.

Note: If an automatic dual mist lubrication system has been specified, refer to operating instructions 

with the supplied compressor.

Tip: If air hose longer than 50 feet (15 meters) is required, the hose diameter should be increased 

accordingly to ensure adequate pressure and volume of air. 

         

C. Electric Machine

 

1.

 

Connect machine to 3-phase, 380/440V power supply with N and E.

 

2. Connect the Double Mist Lubrication System to the Coolant Container. Use 

 

 

     a synthetic coolant oil type BIO/42 EP or similar. 

Note: A small air compressor is required to operate the Automatic Double Mist Lubrication system.

 

4. Turn the Start/Stop Control to the On position to ensure clockwise rotation of 

 

                     blades. Turn Off.

Installation

**Photos in this manual are of the Hydraulic Machine**

Fig. 1

Fig. 2

*Not Included

Tools Needed For Installation and Operation/Cutting*

Lifting Cables    

 

           & Clips

6mm 

Socket 

Hexagon

“T”  

Handle

Torque Wrench

Elbow Wrench w/Bayonet

30-32 mm Wrench

Chip Brush*

12-13 mm Wrench

Blade 

 

Blank

Blade 

 

Lowering/Raising 

Handle

Chain Block

Hex Keys

Wedges

Chain  

Coupling  

Screw

Synthetic

Coolant*

Oiler*

Pin Driver

C Spanner

8 & 16 mm

hexagon 

socket

4” Extension

O

P

Fig. 3

B

Summary of Contents for Excalibur Series

Page 1: ... are guaranteed against defects due to faulty workmanship or materials for twelve months from the date of purchase This guarantee is limited to the repair or replacement of any parts found to be defective and no other liability expressed implied or contingent is assumed Record the following information for warranty purposes Where purchased ________________________________________________ Purchase ...

Page 2: ...n device should be set at 90psi 6 bar 3 Connect the Cutter Lubricator System to the coolant container Use a synthetic coolant oil type BIO 42 EP or similar 4 Turn the Start Stop Control to the On position to ensure clockwise rotation of blades Turn Off Note If an automatic dual mist lubrication system has been specified refer to operating instructions with the supplied compressor Tip If air hose l...

Page 3: ...ain Repeat previous step and secure Fig 7 4 Installing the Excalibur on the pipe A Using the two lifting cables F Fig 8 lift the Excalibur onto the pipe B Release the lifting mechanism ensuring the machine is still supported on the pipe until the chain is tightened and secured C Tighten the mesh chain by rotating the Chain Tensioning Screw W Fig 9 counterclockwise with the 16 mm Swivel T Handle D ...

Page 4: ... function if blade safety cover is not latched to the blade safety device 1 Preparation for the cutting process A With the Blade Lowering Raising Handle H Fig 13 turn the Feed Screw E until the Cutter Spindle J is raised to its highest position B Turn the Start Stop Control B Fig 14 to the Off position C Turn the Machine Directional Control C Fig 14 to the Stop position D Turn the Machine Speed Co...

Page 5: ... Turn the Machine Directional Control C Fig 16 to the Feed position I When the cut is complete move the Machine Directional Control C Fig 20 to the Stop position 1 Using the Blade Lowering Raising Handle H Fig 21 rotate the Feed Screw E until the Milling Cutters M are raised to their highest position 2 Turn the Start Stop Control B Fig 20 to the Off position 3 Turn the air valve of the Mist Lubric...

Page 6: ...se a hydraulic fluid with the best viscosity index for the ambient temperature in which the machine will be working Under extreme conditions use synthetic additive oil with a high degree of stability Note for applicatons with vegetable biodegradable oil and special mixture contact Sawyer prior to use A Filter hydraulic fluid through a 25 micro filter when adding oil to the Hydraulic Power Supply r...

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