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Sauter GmbH

 

Ziegelei 1 
D-72336 Balingen 
E-Mail: [email protected]

 

Tel:  +49-[0]7433- 9933-199 
Fax: +49-[0]7433-9933-149 
Internet: www.sauter.eu 

 

 

Instruction Manual 

HMP 

 

HMP-BA-e-1211 

 

1

 

MOBILE LEEB HARDNESS TESTER 

 

Model: HMP 
 
Table of contents 
 

1.       Overview 
1.1     Advantages  
1.2     Main Application and Testing Range 
1.2.1  Main Application 
1.2.2  Testing Range 
1.3     Specifications 
1.4     Configuration 
1.5     Operation Conditions 
2.       Structure Feature& Testing Principle 
2.1     Structure Feature 
2.1.1  D Type Impact Device 
2.1.2  Different Types of Impact Devices 
2.2     Main Screen 
2.3     Keypad Description 
2.4     Leeb Hardness Testing Principle 
3.       Preparation 
3.1     HMP Preparation and Inspection 
3.2     Impact Device Selection 
3.3     Preparation of the Sample Surface 
4.       Testing Program 
4.1     Start-up 
4.2     Testing 
4.3     Reading the measured value 
4.4     Annotations 
5.       Operation Details 
5.1     Power on/ off 
5.2     Material Setting 
5.3     Hardness/ Strength Setting 
5.4     Impact Direction Setting 
5.5     Average Times Setting 
5.6     Data Logging 
5.6.1  Viewing stored File/ Group 
5.6.2  Clearing selected File/ Group 
5.7     Print Report 
5.8     System Reset 
5.9     EL Backlight 
5.10   Auto Power Off 
5.11   Battery Replacement 
5.12   Connection to PC 
5.13   Error Code Reference 

6.       Maintenance & Service 
6.1     Impact Device Maintenance 
6.2     Instrument Maintenance Program 
6.3     Fault Analysis & Clearance 
6.4     Note of Transport and Storage Conditions 
APPENDIX 
Table 1 
Table 2 
Table 3 
Table 4 

 
1.       Overview 
1.1     Advantages  
 

 

Wide measuring range. Based on the principle of 
LEEB  hardness  testing  theory.  LEEB  hardness 
of all metallic materials can be measured. 

 

Large  LCD  screen,  showing  all  functions  and 
parameters, with EL backlight. 

 

Seven  impact  devices  are  available  for  special 
applications.  The  type  of  impact  device  can  be 
automatically identified. 

 

Testing  possible  at  any  angle,  even  upside 
down. 

 

Direct  display  of  hardness  scales  HRB,  HRC, 
HV, HB, HS, HL. 

 

Large memory can store 100 information groups 
including  single  measured  value,  mean  value, 
impact 

direction, 

impact 

times, 

material, 

hardness scale etc. 

 

Battery  information  shows  the  rest  capacity  of 
battery 

 

User calibration function 

 

Software for connection to PC via RS-232 port; 
Micro printer support 

 

Compact  plastic  case,  suitable  as  well  for  use 
under poor working conditions. 

 

Continuous  working  period  of  about  100  hours 
with two Alkaline batteries (AA size) 

 

Auto Power Off to save energy 

 

Dimensions:    150 x 74 x 32 mm 

 

Weight:   245 g 

     

1.2     Main Application and Testing Range 
1.2.1  Main Applications 
 

 

Die cavity of moulds 

 

Bearings and other parts 

 

Failure  analysis  of  pressure  vessels  ,  steam 
generators and other equipment 

 

Difficult work pieces 

 

Installed machinery and permanently assembled 
parts 

 

Testing surface of a small hollow space 

 

Material  identification  in  the  range  of  metallic 
materials 

 

Summary of Contents for HMP

Page 1: ...Program 6 3 Fault Analysis Clearance 6 4 Note of Transport and Storage Conditions APPENDIX Table 1 Table 2 Table 3 Table 4 1 Overview 1 1 Advantages Wide measuring range Based on the principle of LEE...

Page 2: ...y Remarks Stand ard Config ura tion 1 Main unit 1 2 D type impact device 1 With cable 3 Standard test block 1 4 Cleaning brush I 1 5 Small support ring 1 6 Alkaline battery 2 AA size 7 Manual 1 8 Inst...

Page 3: ...To change the impact times in one group the key has to be pressed The impact times item will start flashing when the key is pressed Then the impact times value can be adjusted as desired by the keys a...

Page 4: ...the hardened layer should also conform to Table 3 Coupling Light weight samples must be firmly coupled with a heavy base plate Both coupled surfaces have to be flat and smooth there may not rest any...

Page 5: ...he type of impact device will be automatically detected while powering on This information will be displayed on the screen Users should take notice to this type After a few seconds the screen will exi...

Page 6: ...me during data logging 5 6 2 Clearing selected File Group It may be required to delete a file from the instrument s memory This procedure is outlined in following steps 1 The key has to be pressed to...

Page 7: ...Measurement data stored in memory of the gauge can be transferred to PC with the RS 232 port Detailed information of the communication software and its usage please refer to the software manual 5 13...

Page 8: ...tool steel HRC 20 4 67 1 19 8 68 2 20 7 68 2 22 6 70 2 HV 80 898 80 935 100 941 82 1009 Stainless steel HRB 46 5 101 7 HB 85 655 HV 85 802 Grey cast iron HRC HB 93 334 92 326 HV Nodular cast iron HRC...

Page 9: ...e surface Ra 1 6 m 1 6 m 0 4 m 6 3 m 1 6 m Min weight of sample Measure directly Need support firmly Need coupling tightly 5kg 2 5kg 0 05 2kg 5kg 2 5kg 0 05 2kg 1 5kg 0 5 1 5kg 0 02 0 5kg 15kg 5 15kg...

Page 10: ...sting cylindrical outside R25 R50 4 HZ11 13 For testing cylindrical inside R11 R13 5 HZ12 5 17 For testing cylindrical inside R12 5 R17 6 HZ16 5 30 For testing cylindrical inside R16 5 R30 7 K10 15 Fo...

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