Saunier Duval ISOMAX F 28 E Installation And Operating Instructions Manual Download Page 12

12

e

e

a

a

X

X

BOILER  INSTALLATION

Statutory requirements

The installation of this boiler must be carried out by
a qualified registered person in accordance with
the relevant requirements of the current issue of:
The Gas Safety (Installation and Use) Regulations
The Building Regulations
The local water company Byelaws
The Building Standards Regulations (Scotland)
The Health and Safety at Work Act

Sheet metal parts

WARNING. When installing or servicing this boiler,
care should be taken when handling the edges of
sheet metal parts to avoid the possibility of personal
injury.

Installing the boiler

Prior to starting work, the system must be thoroughly
flushed using a propriety cleanser such as 

Sentinel

X300

 to eliminate any foreign matter and contami-

nation e.g. metal filings, solder particles, oil, grease
etc.

Note

. Solvent products could cause damage to the

system.

Engage boiler upper part onto the hanging

bracket.

Fit the washers between the boiler pipes and the

inlet and outlet fittings on the fixing jig and con-
nect the various couplings between the boiler and
jig.

FLUE  INSTALLATION

Top outlet flue - kit 85090

The boiler is only suitable for top outlet flue
connection.

Rear flue systems

The calculate the lenght when flueing to the rear
measure 

e (diagram 11) 

plus 25 mm outer flue pipe

and 

e

 plus 125 mm to inner pipe measurement.

Calculation of cutting lengths when flueing to the
right or left

Measure wall thickness

 e

 (mm), 

see diagram 11.

For right hand applications

Measure distance from inside face of wall to side

of the boiler 

a (diagram 11)

 add 350 mm to outer

pipe measurement and 445 mm to inner pipe
mesurement.

For left hand applications

Measure distance from inside face of wall to side

of the boiler 

a (diagram 11)

 subtract 25 mm for

outer pipe length and add 75 mm to inner pipe
length measurement.

Refer to

 table 2 

for cutting lengths of both inner

and outer flue pipes for each of the various flue
options available.

Important

: All flue cutting lengths must be meas-

ured from the terminal end of the flue pipes, 

see

diagram 12.

When the dimension 

measured on site is greater

than that given in

 table 2

. Extensions will be required

as necessary.

Important: 

All cutting lengths should be measured

from the push fit joint end of the extension pipe.
Do not leave any burrs or sharp edges on the cut
ends of the pipes.

Note : 

maximum horizontal flue lenght without

bends is 3 m.

Table 2
Flue cutting lengths (mm)

Rear flue
Outer pipe : e + 25,

inner pipe : e + 120

Comment : maximum distance 'x' without extension 770 mm

Right side flue
Outer pipe : e + a + 350,     inner pipe : e + a + 450

Comment : maximum distance 'x' without extension 515 mm

Left side flue
Outer pipe : e - 25,

inner pipe : e + 125

Comment : 

maximum distance 'x' without extension 1087 mm

Hab 210a

Diagram 11

V

en 089

Diagram 12

Cutting length

Outer pipe

Inner pipe

Cutting length

Summary of Contents for ISOMAX F 28 E

Page 1: ...1 THIS IS A CAT I2E APPLIANCE 01773 828100 IN WARRANTY TECHNICAL HELPLINE 01773 828400 ISOMAX...

Page 2: ...installation 9 10 Boiler location 11 Boiler installation 12 Flue installation 12 13 Electrical installation 14 Commissioning 15 18 Safety devices 18 19 Settings 20 USERS SECTION Mandatory warning for...

Page 3: ...ends etc For further information contact your supplier Substances Hazardous to Health The adhesives and sealants used in this appliance are cured and give no known hazard in this state INSULATION PADS...

Page 4: ...ure that The boiler is connected to the electrical supply The gas service cock is open Then follow the instructions below Press the On Off button 1 Hab 264 1 1 The pressure must be between 1 and 2 bar...

Page 5: ...ctrical supplies are left connected The frost protection device will light the boiler when the temperature of the boiler water falls below 6 C When the temperature reaches 16 C the boiler stops Note T...

Page 6: ...automatically variable from 10 4 kW to 27 6 kW from 35 484 BTU H to 94 170 BTU H Storage capacity 43 l Maximum hot water temperature 60 C Minimum hot water temperature 37 C Specific flow rate for 30...

Page 7: ...y air pockets and facilitate permanent venting of the installation Bleed fittings must be provided at every high point of the system and on all radia tors The total volume of water permitted for the h...

Page 8: ...estic heat exchanger 18 Heating pump 19 Heating expansion vessel 20 Heating thermistor 21 Overheat safety thermostat 22 Flame sensor electrode 23 Fan 24 Domestic safety valve 6 bar 25 Loss of water se...

Page 9: ...e diam 15mm Water connection Connect the copper connections supplied to the fixing jig fittings see diagram 7 Connect the sys Sch 173a Diagram 8 tem pipework to the boiler observing the correct flow a...

Page 10: ...y using the mixing valve supplied to provide hot water at boiler hot water set temperature to one tap and thermostatically controlled hot water to another tap s To pipe the hot water supply using the...

Page 11: ...tions with internal and external access use a 10 5 mm diameter core drill For installations with internal access only use a 125 mm diameter core drill Important When cutting the flue hole and when ext...

Page 12: ...5 mm to inner pipe measurement Calculation of cutting lengths when flueing to the right or left Measure wall thickness e mm see diagram 11 For right hand applications Measure distance from inside face...

Page 13: ...olar onto D and press down to lock into position Secure clips with screws provided Important If the flue has been cut ensure that there are no burrs that could damage the O ring For flue systems less...

Page 14: ...g This appliance must be wired in accord ance with these instructions Any fault arising from incorrect wiring cannot be put right under the terms of the Saunier Duval guarantee External controls The I...

Page 15: ...d that any air is purged from the supply at the gas inlet test point on the gas valve see diagram 18 Filling the system 4 I O 0 0 bar 1 L afficheur indique 0 bar de pression et clignote Le t moin lumi...

Page 16: ...2 bar Re fill system as necessary I O 1 5 bar mode Hab 265 8 5 7 6 Bleed each radiator to re move the air re tighten bleed screws Open various hot water taps to bleed system Leave the cap on the pump...

Page 17: ...o 87 C Visual indication of set temperature Lighting the boiler Press the mode button to select the winter symbol 1 3 2 Adjust heating temperature to maximum Check that any external controls if fitted...

Page 18: ...75 060 24 81 890 26 88 710 28 95 540 Setting the maximum heating temperature The maximum heating temperature can be preset at commissioning stage to suit the type of heating system For example for us...

Page 19: ...the fault has been cleared Overheat safety In case of boiler overheating the overheat ther mostat will turn the boiler off The thermostat lo cated on the heat exchanger flow pipe will need to be manu...

Page 20: ...alve coil Remove the protective cover from the gas valve adjuster Turn nut B see diagram 23 CLOCKWISE To increase the pressure ANTICLOCKWISE To decrease the pressure After adjustment refit the cover t...

Page 21: ...rew the three screws securing combustion chamber cover to combustion chamber see dia gram 2 Remove combustion chamber cover from boiler Undo but do not remove two burner support screws at rear of burn...

Page 22: ...ure that all joints are properly connected Cold water inlet filter Drain down hot water circuit of boiler only as fol lows Close isolating valve throttle m on cold water isolating cock see diagram 3 N...

Page 23: ...and restore electrical supply Open gas cock operate boiler and re check all joints for soundness To replace fan Remove fan as described in Routine Cleaning and Inspection Fit replacement fan in rever...

Page 24: ...valve head Pull out slotted metal clip from valve body and remove valve head from body Fit replacement valve head in reverse order to removal Note 1 When refiting clip ensure that letters OK are as sh...

Page 25: ...ram 9 Undo two screws securing modulating coil to gas valve and remove coil Diagram 9 Fit replacement coil in reverse order to removal Refit electrical connections in reverse order to re moval the pol...

Page 26: ...injector size marked on each injector is the same as that given in Technical Data for the type of gas being used Reassemble burner and fit into boiler in reverse order to removal To replace ignition...

Page 27: ...exchanger 18 Heating pump A B C D E D1 D1 D1 D2 D1 D3 2 3 6 4 26 7 5 8 9 1 12 13 10 28 15 14 16 18 17 19 20 22 21 23 11 25 24 27 19 Heating expansion vessel 20 Heating thermistor 21 Overheat safety th...

Page 28: ...ctor 1 20 mm Inlet pressure 20 mbar Maxi Burner pressure 13 8 mbar Mini Burner pressure 2 16 mbar Gas rate maximum 3 20 m3 h Gas rate minimum 1 32 m3 h Heating Hot water output automatically variable...

Page 29: ...de CTN1 hot water thermistor CTN2 heating thermistor CTN3 accumulator thermistor K4 overheating safety Pr air pressure switch Ex fan accessories Opt option card CD remote control SE external sensor HL...

Page 30: ...t area To carry out the electrical test gain access to the main Printed Circuit Board PCB as described pre viously and measure the voltages according to table 1 The ISOFAST has an on board fault diagn...

Page 31: ...detection 05 Overheating 06 Central heating thermistor wiring fault 07 Domestic hot water thermistor wiring fault 08 Storage vessel thermistor wiring fault 09 System pressure sensor fault 10 Fan fault...

Page 32: ...bar between 93 and 143 SPARE PARTS When ordering spare parts quote the part number and description stating the appliance model number and serial number from the data badge Short parts list No Descrip...

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