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INSTRUCTIONS MANUAL

FOR USE AND MAINTENANCE

OF THE MACHINE

SOAP PRESS TYPE:

STAMPEX 6 +

SERIAL NUMBER:

133/07

CONSTRUCTION YEAR:

2007

CUSTOMER:

UNILEVER

CUSTOMER:

Bangladesh

ORDER N.:

our proforma invoice n. 001/07

ORDER N.:

and offer n. 6556/06 – B

Summary of Contents for Stampex 6+

Page 1: ...UAL FOR USE AND MAINTENANCE OF THE MACHINE SOAP PRESS TYPE STAMPEX 6 SERIAL NUMBER 133 07 CONSTRUCTION YEAR 2007 CUSTOMER UNILEVER CUSTOMER Bangladesh ORDER N our proforma invoice n 001 07 ORDER N and...

Page 2: ...TENANCE MAN ZONE LAYOUT 3 TRANSPORT INSTALLATION AND SETTING UP 16 3 1 PACKING AND STORING 3 2 ACCEPTANCE 3 3 HANDLING 3 4 PREARRANGEMENT FOR A CORRECT INSTALLATION 3 5 NEEDED SPACE FOR INSTALLATION 3...

Page 3: ...RCUIT 8 MAINTENANCE OF THE PRESS 66 8 1 ACCIDENT INSTRUCTIONS 8 2 MAINTENANCE OPERATIONS 8 3 PERIODICAL CONTROL AND PREVENTIVE MAINTENANCE 8 4 SETTINGS OF THE ELECTRONIC CAM POSITIONER 8 5 ELECTRONIC...

Page 4: ...o another customer 1 2 INTRODUCTION This document has been prepared for the SAS press s operators and for the maintenance men it has been drown up in accordance to CEE 89 392 directive and EN 292 2 p5...

Page 5: ...r any need SAS MARIANI TOMMASO ASSISTANCE SERVICE di Mariani Pietro e Carlo s n c via Toscanini 46 p o box 17 20038 SEREGNO MI ITALY TEL 39 0362 239 988 FAX 39 0362 328 413 V A T 02202570962 www sasoa...

Page 6: ...arting to work control that all safety devices are on and efficient during work protections or guards have to be connected IT S ABSOLUTELY FORBIDDEN TO CLEAN THE ELECTRIC CONTROL PANEL OR ANY ELECTRIC...

Page 7: ...The operator must know in detail the functioning modes the charge and discharge procedures the risks connected to the processing damages to persons and goods in case of improper use abuse and tamperi...

Page 8: ...ays be functioning Modifications and tampering at the door and at his functioning cause the loss of guarantee and the remission of any responsibility of the press s manufacturers When the door is open...

Page 9: ...RIANI TOMMASO CAN NOT BE CONSIDERED RESPONSIBLE FOR WOUNDS OR DAMAGES OF ANY TYPE HAPPENED TO PERSONS FOR THE INTRODUCTION OF PARTS OF THE BODY IN THE DANGEROUS WORKING ZONE WHILE THE PRESS IS WORKING...

Page 10: ...ill automatically restart when a soap billet is detected by the photoelectric switch on the infeed conveyor The automatic restarting of the machine is signaled by an electric buzzer and you can add ot...

Page 11: ...eliminate eventual processing scraps Moreover all the transmission devices are located into the protection cover fixed by screws In respect to the rule CEI EN 60204 1 all electric devices and related...

Page 12: ...closed When a protection cover is opened the brake will automatically stop the motor to avoid every movements of the machine ATTENTION WHEN THE BRAKE IS DISENGAGED THE UPPER RECIPROCATING DIE CAN GO...

Page 13: ...s subject to normal wear and tear damaged because of bad maintenance and or improper use belts seals fuses brushes etc 4 Manufacturer and Seller shall have no responsibility for breakdowns and defects...

Page 14: ...the machine This is an aid to avoid any damage to persons or to the machine We take care in the realization and control of this manual so that all information is complete precise and up dated SAS MAR...

Page 15: ...15 2 WORK SITE LAYOUT 2 1 DANGER ZONE LAYOUT The dangerous zone is the dashed one figure 2 1 none can stay in this zone when the press is working in automatic mode FIGURE 2 1...

Page 16: ...n zone is the dashed one figure 2 2 It is an area of about 1 5 meter in front of the machine and 1 meter from the other sides Only the operator and the maintenance man are permitted to stay in this zo...

Page 17: ...ling in the country of destination 3 1 1 PACKING FOR LAND TRANSPORT In case of land transport the press is fixed on a square wooden frame protected by a plastic cover while the accessories are packed...

Page 18: ...ted by the Buyer he has to provide to contact the Insurance Company for sending the expert to determinate damages and responsibilities He has also to send to the Manufacturer copy of the objection by...

Page 19: ...ES HOMOLOGATED AND CONTROLLED WITH SUITABLE MINIMUM CAPACITY FOR THE WEIGHT TO LIFT DO NOT USE CHAINS PRESS WEIGHT ABOUT 6000 KG 3 3 2 FORKLIFT TRUCK HANDLING In the lower part of the machine there is...

Page 20: ...ll be placed must have the following characteristics Clean place and without dust Flat floor steady with anti dust paint without vibrations to fix the press Environment with suitable ventilation Envir...

Page 21: ...HE GEAR REDUCER ARE WITHOUT OIL OIL TANK OF THE LUBRICATING CIRCUIT Open the protection covers PC1 and PC2 photo 3 1 and fill the oil tank photo 3 2 with oil till the level indicator OLM photo 3 1 We...

Page 22: ...the instruction manual Discharge the exhaust oil by opening the drain plug DPR GEAR REDUCERS FOR PRIMARY SHAFT AND CAM SHAFT Open the protection covers PC1 and PC2 photo 3 1 unscrew the filler plugs...

Page 23: ...ation 3 6 2 MECHANICAL PREARRANGEMENT Take away with cleaning liquids impurities and antioxidant grease eventually spread on the machine parts not covered Assemble the charge belt conveyor on the mach...

Page 24: ...24 Assemble the discharge belt conveyor photo 3 9 on the proper supports DS photo 3 8 with bolts PHOTO 3 9 PHOTO 3 8...

Page 25: ...ic supply line then connect it to the proper clamps into the electric panel The electric equipment is ready to work The Customer has to provide the line electric connection into clamps R S T GROUND in...

Page 26: ...e by the connection AIR IN photo 3 10 The required air pressure is between 5 and 6 bar The diameter of the connection pipe has not to be smaller then the diameter of the connection filter Air has to b...

Page 27: ...27 3 6 5 DIES ASSEMBLING 3 6 5 1 INSERT OF THE DIES...

Page 28: ...CH switch into 1 ON position then follow the next instructions by choosing the modality of assembling You can assemble the dies in two modes SEMI AUTOMATIC mode or AUTOMATIC mode ATTENTION WHEN THE BR...

Page 29: ...le if pressed the EMERGENCY STOP push button turning it clockwise Check that no fault error warning lights messages are activated otherwise solve the problem reset the press pressing the RESET push bu...

Page 30: ...Please note that to help the displacement of the lower die you can screw threaded tools for example a simple screw as shown in the photo A into the threaded holes TH photo A one at left side and one...

Page 31: ...front protection cover and check the dies closing by adjusting the position of the upper die TO MOVE DOWN THE UPPER DIE _ loosen the two nuts UN photo 3 10_ FRONT VIEW that lock the slide SSL _ unlock...

Page 32: ...RW JOG BACKWARD button When you have completed this operation we advise to check again that the openings between the upper and lower dies are still about 0 10 mm ADJUSTMENT FOR INFEED AND DISCHARGE SU...

Page 33: ...33 PHOTO 3 10 _ REAR VIEW PHOTO 3 10 _ AS PHOTO 3 11...

Page 34: ...y you will enter in the CHANGE OVER SCREEN insert the code 12345 and press ENTER CHANGE OVER SCREEN In this screen are listed the 5 steps for the dies assembling operation in automatic mode When you e...

Page 35: ...e press Step 3 Push button CLOSED DIES Action the dies reach automatically the CLOSED DIES position Operation keep run the Press by push Die Adjust down till it stops because it has reached the lowest...

Page 36: ...N photo 3 12 on the machine _ connect pipes from the liquid inlet return of your cooling source chiller to the connection C OUT photo 3 12 on the machine Open the ball taps BT IN and BT OUT turn the h...

Page 37: ...to the Buyer and define the date of the guarantee period beginning 3 8 SCRAPPING In case the plant should be scrapped off arrangements should be made to dispose of its parts in a differentiated way in...

Page 38: ...ap bars and to which gives stamped soap tablets The press must be employed only for the use foreseen by the manufacturer without exceed the indicated work capacity 4 2 TECHNICAL SPECIFICATIONS OF THE...

Page 39: ...39...

Page 40: ...d conveyor driven by a 0 75 kW variable speed drive motor Photocell to assure positive product feed to the stamping area The photocell is near the slug billet infeed suction cup group When soap is mis...

Page 41: ...lugs that fall into the recycle system An independently driven connecting conveyor must be interfaced between the Unicut Savoncut and the Stampex press for the positive operation of the system DIE CHI...

Page 42: ...Y RAL 7032 4 6 SHAPES AND SIZES OF THE BILLET The soap that will be used to feed the press must have the suitable characteristics namely neither too much sticky nor too much dry and the size of the bi...

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